company profile - nukote australia · 2019-11-26 · nukote polyurea coatings are being used...

Company Profile

www.nukoteaustralia.net.au

Specialist Polyurea Solutions

Nukote Australia – Company Profile


ABN: 85 115 710 613

Our CompanyNukote Australia Pty Ltd is a West Australian Company with the primary business focus on the application of high performance spray-on Polyurea and other protective coatings systems.

Since 2005, Nukote Australia has forged a reputation, most notably in the mining sector, as a professional organisation consistently delivering projects with high standards of service, in a safe and timely manner.

Nukote Polyurea coatings are being used wherever tough, flexible, abrasion and chemical resistant linings are required to protect, repair or line steel and concrete. Fast application and return to service times make the systems ideal for short maintenance shutdown schedules.

We also provide a comprehensive mobile and workshop based abrasive blasting and industrial painting service.

Nukote Australia welcomes the opportunity to provide further information on the benefits of selecting Nukote products for your protective coating requirements.

Please call us on 08 9419 0600 or email [email protected]

www.nukoteaustralia.net.au

Phone: +61 8 9419 0600

Email: [email protected]

Address:7/6 Richardson Street, Kwinana Beach WA 6167



Our ServicesNukote Australia has both fixed and mobile facilities to meet any requirement.

Nukote Australia is virtually self-sufficient on any site and in any conditions.

The Company’s services include:• Application of spray on protective polymer coatings

• Industrial anticorrosion solutions

• Abrasive blasting and painting

• Technical and engineering support

• QA QC report preparation and monitoring

Nukote Australia provides services across a wide range of industries including Mineral Processing, Transport, Infrastructure, Oil and Gas, Marine and Construction.

Operating Facilities:

• Kwinana Beach, Perth

• Kalgoorlie

• Keysbrook, Serpentine

Head Office: Kwinana, Perth

The Company uses fully self-contained containerised and truck mounted preparation and application units which can be mobilised nationally and internationally at short notice.



Our ProductsOur global partner, Nukote Coating Systems International, is a world leader in the manufacturing and distribution of advanced polymer and ceramic metal coatings.

Nukote Australia stocks a range of superior industrial coatings for applications to protect against corrosion, erosion, abrasion, chemical attack and moisture permeation.

Nukote polyurea is an advanced elastomeric polyurea offering a number of key benefits:

High Corrosion ResistanceOngoing protection can be provided against the effects of environmental and situational conditions.

High Abrasion ResistanceNukote polyurea can withstand the abrasive effects of many tough to handle materials.

High Chemical ResistanceOngoing protection can be provided from the effects of most industrial chemicals.

Fast Gel TimeIndustry leading return to service times are achieved as well the ability to apply in narrow weather windows.

High BuildPolyurea can be built up to virtually unlimited film thickness in a single application. This allows additional product to be applied on areas which are either badly degraded or subject to higher abrasive conditions.

400% Plus ElongationNukote polyurea can flex, stretch and move without cracking.

Wide Application RangeNukote polyurea can be applied in a wide range of weather conditions.

High Tensile StrengthPolyurea can withstand more abuse and impacts without visible damage.

Low Water PermeabilityPolyurea is a very efficient waterproofing barrier for large and small areas.

Electrical InsulationNukote have developed polyureas that provide excellent electrical insulation.

Fire RetardantNukote have developed polyureas that can provide fire protection for steel and timber.



This is a sample of the products available from Nukote Coating Systems International through Nukote Australia. For more information on these and other products, please contact us directly.

NUKOTE STStandard Pure Polyurea

NUKOTE ST® is our multipurpose standard polyurea and is designed for general purpose use. Consequently, it has been developed to perform well for anticorrosion and waterproofing applications on steel, concrete, and many other substrates. It is a two-component, 100% solids, pure polyurea that significantly reduces the moisture problems that commonly cause pin holing and blistering in most polyurethane systems. This aromatic Polyurea Elastomer displays good chemical resistance, thermal stability and UV resistance. Nukote ST can be textured easily for anti-skid purposes. The product shows very good moisture permeation resistance. Nukote ST exhibits excellent adhesion to most substrates with use of a suitable Nukote primer.

NUKOTE XT-PlusHigh Chemical Resistance Hybrid

NUKOTE XT-Plus is a fast set, rapid curing modified polyurea designed for use on concrete, steel or other substrates with exposure to high acidic or alkaline chemical concentrations. It is designed for acid and base environments and is a 100% solid, flexible, aromatic, two component spray polyurethane polyurea that can be applied to suitably prepared concrete and metal surfaces. It’s extremely fast gel time makes it suitable for applications down to -30°C. It may be applied in single or multiple applications without appreciable sagging and is relatively insensitive to moisture and temperature. Nukote XT Plus is also suitable where anaerobic and aerobic waste by-products combined with elevated temperatures are expected.

NUKOTE HARHigh Abrasion Resistance

NUKOTE HAR is the premium polyurea for severe and demanding industrial applications requiring very high abrasion resistance, in combination with good impact and tear resistance. Nukote HAR is a unique high tensile and tear resistant, rapid curing, 100% solids, flexible, two component spray elastomer that can be applied at temperatures ranging from -30°C to 150°C. This aromatic polyurea displays good chemical resistance, thermal stability and UV resistance. Nukote HAR is suitable for application on steel, concrete, GRP, FRP and other substrates, in combination with suitable primer. Nukote HAR assists in reducing hang-up when used to line mineral transport bins and trailers.

Nukote Australia – Company Profi le


Mineral ProcessingA range of typical applications for Nukote polyurea is summarised on the following pages. This is not an exhaustive list and we welcome enquiries for other coating or lining problems you may have.

CIL and Leach Tanks

Nukote polyurea is an ideal lining for the corrosive and abrasive conditions found within CIL tanks. As polyurea sets almost instantly in all ambient conditions, the CIL tanks can be returned to service within hours of completion of the lining:

• Quicker overall project schedule means the tank is returned to the circuit sooner, decreasing loss of yield and saving money

• Flexible membrane means that the lining does not crack

• Fast cure means that the lining can be spark tested and returned to service directly after spraying is complete

• Cure is unaffected by cold temperature

• Any repairs or touch ups can be made without waiting for the liner to cure

• Nukote polyurea is touch dry within seconds, regardless of ambient conditions.

• Unlimited fi lm build in a single application means that we can apply at a higher thickness at high abrasion/wear points e.g. around baffl e supports

• Higher abrasion resistance

Thickeners

Thickeners are a critical component of most mineral processing plants and frequently require repairs during shutdowns. Nukote polyurea is the ideal repair or lining material for concrete or steel thickeners:

• Can be applied over existing coatings with suitable surface preparation

• Repairs can be made during relatively short shutdown periods

• Suitable to coat walls, fl oors, discharge cones, rake arms and rakes and to reseal joints

• Flexible, fast curing, waterproof and tough

CIL Tanks

Leach Tanks

Thickeners

Thickeners



Launders

Launders and other fl umes are typically subjected to highly abrasive and corrosive conditions due to the high speed fl ow of water borne solids. They frequently require patching or replacement.

Nukote Australia can abrasive blast and line launders within short shutdown periods. This is a very cost effective approach to launder maintenance.

• Provide abrasion and corrosion resistant lining for launders

• Fill existing minor holes with polyurea instead of weldingpatches

• Fast process requires only short shutdown

Agitator Blades and Shafts

Nukote polyurea is used as an alternative to rubber due to the speed of application and performance of the product. Unlimited fi lm build means that additional product can be applied on high wear areas.

A specialised process is used to seal the bolts and nuts on the boss to protect against erosion and abrasion.

Ball and SAG Mills

Nukote have developed unique methods and expertise to line the shell of mills with polyurea instead of the traditional rubber system. Our process reduces the shutdown time required for a mill re-line by several days. Customers have testifi ed that a Nukote lined mill has less bolt breakages and maintenance issues than a rubber lined mill.

• Applied and proven by Nukote Australia throughoutAustralia as well as in PNG, New Zealand and Kyrgyzstan

• Saves several days on a typical mill re-line shutdown withpotential saving of hundreds of thousands of dollars

• Eliminates the racing and shell wear that occurs betweenseams on rubber shell lining

• Lining resilience results in less bolt breakages and other millfailures

• Repairable and recoatable in the event that damage occursor the mill shell needs NDT inspection

Launders

Agitator Blades and Shafts

Ball and SAG Mills

Ball and SAG Mills



Trommels

A seamless Nukote polyurea lining is sprayed onto trommels as a superior alternative to rubber lining.

• Nukote polyurea is hard wearing and seamless and can beapplied at greater thickness in high wear areas

• A Nukote polyurea lined trommel can be repaired in situ witha faster turn-around in maintenance / shutdown situations

Screen Decks

Screen decks are sprayed with Nukote polyurea to protect the steel from abrasion and corrosion.

• The tough but fl exible polyurea coating withstandsimpacts, fl exing and chemical attack

• Any damage can be repaired in situ and returned toservice quickly

Hoppers and Chutes

Hoppers, chutes and other plant which transfer materials often wear out due to a combination of abrasion and corrosion.

• Nukote polyurea is applied inside the hopper to protect thesteel from abrasion and outside the hopper to protectagainst external corrosion

• The thickness of the lining can be increased in high wear orimpact zones

• Nukote polyurea will also reduce hang up, helping tomaintain free fl ow of materials

Float Cells

Nukote polyurea provides a seamless, abrasion resistant lining to seal, repair and protect all elements of a fl oat cell, including the stators.

• Faster to apply and superior to rubber lining

• Ideal for making repairs during a shut down

Mineral Processing continued

Screen Decks

Hoppers and Chutes

Float Cells

Trommels



Boot Seal

Nukote polyurea is applied as a bandage around the steel tank and concrete footing interface to form a boot seal.

• Protects the concrete from chemical attack

• Prevents ingress of corrosive liquids and salts under thetank which eliminates a major cause of tank fl oor corrosion

Tank Linings – Process Water and Chemicals

Nukote polyurea is frequently used to line, seal, remediate and protect concrete and steel tanks used to contain a wide variety of liquids.

• Provides a tough, fl exible, seamless, impermeablemembrane which is tightly bonded to the tank wall and fl oor

• High elongation allows for the tank to move and fl ex withoutcracking – epoxy tank linings have minimal elongation andwill crack if the substrate moves

• Excellent bond to concrete, steel and over PU sealants

• Unlimited fi lm build allows additional product to be builtup over degraded concrete or steel to remediatedamaged surfaces

• Resistant to a wide range of chemicals with test data asback up

• Very fast surface preparation and coating process allows thetank to be returned to service far sooner than other coatingsystems.

• Product gels and dries within seconds regardless of ambienttemperature

Containment Bund Linings

Effective containment of chemicals is of paramount importance. Nukote polyurea, applied into existing and new bunds, provides a number of benefi ts:

• Forms a tough, seamless lining that seals the entire bundagainst leakage

• Over 400% elongation means the bund retains its integrityif the substrate moves

• Unlimited fi lm build means that degraded concrete can be“resurfaced” with polyurea

• Fast application and cure rate

Tank Linings

Containment Bund Linings

Corrosion Protection

Boot Seals



InfrastructurePotable water tanks

Industrial and Agricultural Equipment

Wastewater – Pumping Stations, Wet Wells, Clarifiers

Desalination Plant Tanks



TransportRail

Nukote Australia has successfully applied Polyurea linings into over seven hundred rail wagons used for transporting minerals.

• Nukote ST Polyurea has proved to be highly effective inproviding protection from abrasion, corrosion and reducing“hang up”

• Utilising the Nukote ST Polyurea system extends the life ofthe new or used rail wagons considerably, providing significant savings on repair and replacement

• With two year maintenance inspection intervals,replacement of steel panelling on rail wagons caused bycorrosion and abrasion can be eliminated

Road

Nukote ST linings are applied inside new or existing bins, trailers, side tippers and other shipping containers to protect against corrosion and abrasion and reduce hang up.

The linings can be repaired or replaced if they are damaged or reach the end of their service life.

Other ApplicationsLandfi ll Linings – Seamless Liners

Tunnel and Channel waterproofi ng

Transport – Rail

Transport – Road

Transport – Road

Transport – Rail

Phone: +61 8 9419 0600

Email: [email protected]: 7/6 Richardson Street

Kwinana Beach WA 6167

Web: www.nukoteaustralia.net.au

ABN 85 115 710 613

SpecialistPolyurea Solutions

Other Applications continued

Pipeline Coatings – fl exible and tough with fast fi eld coating of butt welds

Seamless Polyurea / Geotextile Composites for containment ponds

Building, slab and podium waterproofi ng – fast cure, low permeability, seamless and tough

company profile - nukote australia · 2019-11-26 · nukote polyurea coatings are being used...

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