company overview - abce.meabce.me/pdf/stefano-tonti.pdf · • limpid juices • nectars ... final...
TRANSCRIPT
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COMPANY OVERVIEW
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CFT, headquartered in Parma, in the heart of the Italian food valley, designs, engineers,manufactures machineries and complete turn-key lines and systems primarily for the food andbeverage industry.Decades of experience and know-how of the leading brands such as Rossi & Catelli, Manzini,Sima, Comaco and SBC have been joint together in CFT group, in order to offer a completeproduct portfolio based on the most advanced technologies.Everyday millions of tons of fresh products are processed by our plants; millions of cans,bottles and special containers for multiple applications are filled and handled by our machinesand lines.
THE GROUP
2CFT S.p.A. September 2015
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IN THE WORLD
3CFT S.p.A. September 2015
USACFT Packaging USAContact Person: Mr. DomenicoPalandriE-mail: [email protected]
FranceTechn’Agro S.a.s.Contact Person: Mr. Stefano CiolliE-mail: [email protected]
RussiaCFT MoscowContact Person: Mr. Aldo BardullaE-mail: [email protected] Ukraine
CFT UkraineContact Person: Ms. Eugenia OnyshkoE-mail:[email protected]
ChinaCFT TianjinContact Person: Ms. Jade WangE-Mail: [email protected]
IndiaCFT IndiaContact Person: Ms. Ranitha RajaE-mail: [email protected]
Agents worldwide: 48
BrasilCFT Do Brasil LTDContact Person: Mr. Luiz Carlos CeolimE-mail: [email protected]
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KEY FIGURES
4CFT S.p.A. September 2015
395EMPLOYEES
12800REFERENCES
122 M€ TURNOVER
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CFT is the sum of important historical brands that together reach over 150years of experience.
CFT BRANDS
5CFT S.p.A. September 2015
Founded in: 1945References: over 2000
Founded in: 1910References: over 1000
Founded in: 1988References: over 2000
Founded in: 1967References: over 6000
Founded in: 165References: over 1000
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The Processing division designs and produces turn-key solutions, single machinesand complete lines for many food products, from raw material to the final product forits clients world-wide.
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FROM RAW MATERIAL TO FINAL FILLING
7CFT S.p.A. September 2015
1° Processing phase (seasonal)From raw material to semi-finished product
2° Processing phase (all year long)From product formulation to packaging
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Sales by segment
TomatoFruitsDairy & BeverageSpecial ProductsBiotechnologies
24%16%
14%
10%
CFT PROCESS PRODUCTION RANGE
8CFT S.p.A. September 2015
34%
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Complete processing lines for the production of:• Paste and strained pulps• Juice• Diced tomatoes• Peeled tomatoes• Ketchup• Pizza sauce• Meat sauce
TOMATO DIVISION
9CFT S.p.A. September 2015
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FRUIT DIVISION
10CFT S.p.A. September 2015
Complete continental andtropical fruits processinglines for the production of:• Purèes• Concentrates• Limpid juices• Nectars• Diced and peeled fruits• Marmalades and jams• Baby foods
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Milk pre-treatment line• Standard and high pressure homogenizers• Aseptic and double heads systemStematic Long Run (patended)direct steam injection sterilizer:• Milk• Whipping and cooking cream• Pudding and desserts
DAIRY AND SOYA
11CFT S.p.A. September 2015
Advantages and strong points:• High capacity (up to 40 m3/h)• Continuous production cyclesup to 48 hours, withoutintermediate washing• Short product residence time atthe sterilization temperature• Temperature-controlled steambarriers in all critical points:aseptic conditions assured
Olimpic indirect UHT tube chest sterilizer• Complete processing lines for yoghurt• Continuos plants for the production and sterilization of processed cheese• Aseptic storage tanks• Complete processing lines for soya milk
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Alpro N.V. & U.K. Danone
Leche Pascual S.A. Plasmon Plada – Heinz
Nestlé milk Sill group
Central Leche Asturiana Tryballat Noyal
Parmalat Luigi Lavazza S.p.A.
Granarolo Bio Slym
Pinar Dairy Products Medeghini formaggi
Kraft Conxentra
DAIRY AND SOYA PRODUCTS REFERENCES
12CFT S.p.A. September 2015
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BIOTECHNOLOGIES
13CFT S.p.A. September 2015
CFT gives an outstanding contribution for theindustrialimplementation of the biotechnology process in thefoodsector, supplying complete turn-key plant for theproduction of:• Premium Feather Proteins (PFP)• Functional Meat Proteins (FMP)• Dry Distillers Grain with Soluble (DDGS)
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The Food Packaging division designs and manufactures single machines and completelines for filling and packaging of various food products, from the empty containers to thefinal pallet with innovative solutions for the filling of special products with or without piecesof different viscosity, as well as palletizers, depalletizers and robots for the food industry.
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The range of fillers consists of:• Volumetric fillers• Vacuum fillers• Gravity fillers• Telescopic fillers• Rotary fillers with flowmeter• Weight fillers
FILLERS
15CFT S.p.A. September 2015
For the following sectors:• Tomato and by-products• Edible Oil• Jam and marmelade• Milk (evaporated & condensed)• Pet food & Meat• Tuna fish• Mayonnaise & Ketchup
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Sales by segment
BeverageEdible OilLube OilTomatoMilk & DerivatesOthers
31%
21%18%
15%
9% 6%
CFT PACKAGING PRODUCTION RANGE
16CFT S.p.A. September 2015
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For the high specialization levelreached, the project and constructivecapability, the innovative technologiesadopted for the management and thecontrol of each phase of theproduction process, CFT proposesitself as a “complete global supplier”,able to plan and build turn key plants,to provide a 360° service, starting fromthe yard management till thesupervision of the assembling, fromthe plant start up till the final tests.
Turn key plants
17CFT S.p.A. September 2015
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18CFT S.p.A. September 2015
Processing
UltraClean andAseptic Filling
+
=
The right solution for yourdairy business
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Food & Dairy Aseptic Technologies19
ASEPTILINE®
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Filling References
CFT S.p.A. 2020
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Coman since 1992 was the first company worldwide to achieve an aseptic fillerfor UHT milk in the bottle. In 2005 we realized the range of aseptic fillingAseptiline ®; developed after widespread consultation with our manycustomers and making use of our knowledge gathered with groups such asParmalat
An aseptic filler to meet your business needs
September 2015 CFT S.p.A. 21
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Food Microbiology
CitronsApplesGrapeOrangesTomatoesBeansCarrotsPotatoesBeefPorkChickenFishMilkCream
1,8 - 2,02,9 - 3,32,4 -4,53,6 - 4,34,2 - 4,34,6 - 6,54,9 - 5,85,3 - 5,65,1 - 6,25,9 - 6,56,2 - 6,46,6 - 6,86,3 - 6,56,5
Products pH-Bereiche 1 2 3 4 5 6 7 8 9 10 11 12 13 14
high acidacid
low acidneutral alkaline
Pasteurization Sterilization
pH 4,5
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Advantage of the Bottles
MultilayerProtection
Betterpourability
Better capclosing effect
FullyRecyclable
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Our HDPE Solution
Advantage of the Bottles
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An aseptic filler to meet your business needs
HDPEOPEN NECK
STANDARD BLOW MOULDING
HIGH ACID PRODUCTSENSITIVE PRODUCT
HDPECLOSED NECK
ASEPTIC BLOW MOULDING
LOW ACID PRODUCTLONG SHELF LIFEVERY SENSITIVE PRODUCT
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2 week Up to 1 Month Up to 4 Months > 4 Months
Shelf life specifies the period of time which a product can be stored,under specified conditions,
and remain in optimum conditions and specific characteristicsand suitable for consumption
Definition of Shelf Life
An aseptic filler to meet your business needs
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Aseptiline® - Shelf Life
During storage the foodstuff is not allowed to change in qualities whichcould endanger human health or bring about an unacceptable change
in the composition of the foodstuff.
Container Demands
Food Demands
Demands of Shelf Life
• To avoid loss of nutritional value• To avoid presence of discolorations• Protection against taste changes
• High Quality Food• High Quality Ingredients
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Aseptiline® - Shelf Life
External Parameters influencing Shelf Life
TemperatureTemperature
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Aseptiline® - HDPE Raw Material
Virgin
EVOH
Adhesive
Master BlackHDPE Regrind
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An aseptic filler to meet your business needs
High mechanical and thermal resistance High barrier properties against oxygen permeability High barrier properties against UV ray oxidation Absence of smells or flavors transmitted to the product Sterilization process without chemical agents. Induction sealing foil for a safe container hermetic closure
Bottles with 6 layers
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An aseptic filler to meet your business needs
HDPE ASEPTIC BOTTLES
INT
ER
NA
L S
IDE
EX
TE
RN
AL
SID
E
SECTION
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HDPE BOTTLES - ASEPTIC CONCEPT
AirConveyor
AirConveyor
Aseptic FillingAseptiline®
Aseptic FillingAseptiline®
BottleInspection
BottleInspection
UHTprocessing
UHTprocessing Down StreamDown Stream
Aseptic TankAseptic Tank
Extrusion BlowMouldingMachine
Extrusion BlowMouldingMachine
An aseptic filler to meet your business needs
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An aseptic filler to meet your business needs
HDPE ASEPTIC BOTTLES (Closed Neck)-- CONCEPT --
External
ASEPTIC BLOWMOULDING
WITH CLOSED DOME
ONLY EXTERNAL SURFACESTERILIZATION WITH
HYDROGEN PEROXIDE+ ASEPTIC HOT AIR
ISO 6 Class 1000
NECK TRIMMERASEPTIC ZONE
ISO 4/5 Class 100
ASEPTIC FILLINGUHT PRODUCT
HEAT SEALINGALUMINIUM
FOIL
TUNNEL MACHINEASEPTIC FILLER
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Layout Filler Schematic – Closed Neck
Bottle infeed
TunnelDeconataminationexternal side bottle
Neck Trimmer anddecontamination
outside filling area
Bottle outfeed
Atomizer Nozzle
Out - Squeeze Control
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Bot
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isch
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Cap
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Wel
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Stat
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Lid
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Filli
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Filli
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Flus
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Bot
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feed
Bot
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Layout Filler Schematic (Closed Neck)
Pick
&Pl
ace
Cap
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Our Project Engineering Capability
Layout Filler Schematic (Closed Neck)
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Aseptiline® PET Raw Material ( Open Neck)
PET Multilayer BottlesStart from Preform Multilayer
Start from Preform Monolayer PET Monolayer Bottles
September 2015 37
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An aseptic filler to meet your business needs
HDPE /PET BOTTLES ( Open Neck)-- CONCEPT --
External
OPEN NECKBOTTLE
EXTERNAL SURFACESTERILIZATION WITH
HYDROGEN PEROXIDE+ ASEPTIC HOT AIR
ISO 6 Class 1000 ISO 4/5 Class 100
ASEPTIC FILLINGUHT PRODUCT
HEAT SEALINGALUMINIUM
FOIL
TUNNEL MACHINEASEPTIC FILLER
INTERNAL SURFACESTERILIZATION WITH
HYDROGEN PEROXIDE+ ASEPTIC HOT AIR
2 STEP + 4 STEP DRYING 38
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Layout Filler Schematic
Bottle infeed
Tunnel Decontaminationexternal side bottle
Divider
Bottle outfeed
Atomizer Nozzle
Out - Squeeze Control
Internal Sterilization
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Bot
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Cap
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Pick
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Wel
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Stat
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Filli
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Dry
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Dry
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Dry
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Dry
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Res
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Bot
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feed
Res
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Bot
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Layout Filler Schematic (Open Neck)
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Aseptiline® - What makes us different
Aseptiline®: help you to create your business•Total aseptic safety guaranteed•Any bottle shape and pack materials fillable•Lower costs with respect to rotary systems, no sterile water needed•The most competitive energy production cost ( the best in this category )•100% Linear system → positive transfer of the bottles• Bottle neck transfer → flexible system (bottle format & shape)• No rotating parts• No moving parts in the filling area• No sterilization plant by other supplier needed•No need to enter the aseptic zone to make minor adjustments•Low operating cost
The strengths of Aseptiline ®:Aseptic performance and flexibilityFlexible processing to optimize product handling
efficientlyEfficiency and accuracyUser interface, control system & data loggingLess downtime and higher revenues for you
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Production Consumption
Media installed loadSterilization(open bottle)
No Sterilization(closed bottle)
Elettricity 400 VAC, 50 Hz KVA 100 kWh 55 40
Steamfood grade, 5bar (a) Kg/h 1200 kg/h 150m 150
Air (DIN1945) 8,00 bar g
Nm3
/h 120 m3/h –7 Bar 80 70
Waterservice waterincluded m3/h 30 m3/h 2 2
Chilled water 3 bar g, 10°C m³/h 5 m³/h 2 2Foam alkaline kg/h 30 kg/h 0 0Foam acid kg /h 30 kg/h 0 0H2O2 35% clean kg /h 50 kg/h 4 1Oxonia concentrate kg/h 400 kg/h 0,5 0,5
Aseptiline® - Consumption
Cip/cycle consumptionMedia installed load consuption
Elettricity 400 VAC, 50 Hz KVA 100 kWh 40
Steamfood grade, 5bar (a) Kg/h 1200 Kg/h 800
Air 7 bar m3/h 80 m3/h 30
Waterservice waterincluded m3/h 40 m3/h 12
Chilled water 3 bar g, 10°C m³/h 8 m³/h 0Foam alkaline kg /h 400 kg 40Foam acid kg /h 400 kg 30H2O2 35% clean kg /h 50 Kg 0Oxonia concentrate kg/h 400 kg/h 0
Sip/cycle consumptionMedia installed load consuption
Elettricity 400 VAC, 50 Hz KVA 100 kWh 50
Steamfood grade, 5bar (a) Kg/h 1200 Kg/h 1000
Air 7 bar m3/h 80 m3/h 65
Waterservice waterincluded m3/h 40 m3/h 6
Chilled water 3 bar g, 10°C m³/h 8 m³/h 2Foam alkaline kg /h 400 kg 0Foam acid kg /h 400 kg 0H2O2 35% clean kg /h 50 Kg 0Oxonia concentrate kg/h 400 kg/h 20
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CO.M.A.N. S.r.l.Via Leonardo Da Vinci, 743010 Pontetaro di Fontevivo (PR) - ITALYPh..+39 0521 628452Fax +39 0521 627850http://www.coman.ithttp://www.coman.ite-mail: [email protected]
30 YEARS OF EXPERIENCE IN THE ASEPTIC FIELDCOMAN IS READY TO FURTHER
YOUR FUTURE SUCCESS
Filling DivisionPartner of:
CFT S.p.A.Via Paradigna, 94/A43122 Parma - ItalyPh. +39 0521 277111Fax +39 0521 798404www.cft-group.comE-mail: [email protected]
September 2015 CFT S.p.A. 43