company history - 漢翔航空工業股份有限公司 · 2020-01-10 · catia 3d - model structure...
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AIDC Proprietary Information
AIDC
1969 1983 20141996
Company HistoryROCAF MND MOEA
GlobalizationAircraft Design, Test & Production
System DevelopmentAircraft Design, Test & Production
FoundationIndigenous Development, Co-Production
PRIVATIZATION
GEnx
LEAP
AJT
GE 9X
-0-
AIDC Proprietary Information
AIDC
-1--1-
Company FacilitiesTotal Area: 313.82 Acres/ 1,270,000m2
Sha Lu/ CCK(184 .09Acres / 745,000m2)
Taipei
Kaohsiung
Taichung
Avionics & Flight Control
Engineering
Harness Fabrication &
Installation
Flight Test / Maintenance
Aircraft Assy. & Testing
Taichung Complex(72.15Acres / 292,000m2)
TACC(10.413Acres / 41,000m2)
Working Area: 350,000 sq. ft.
Production started in late 2010
Hand Lay-up, ATL, RTM, VaRTM,
OOA
AIDC Headquarters
Engineering
Aircraft Parts Fabrication
Avionics Assembly &
Testing
Kang-Shan Complex(47.44 Acres/192,000m2)
Engine Parts Fabrication
Engine Assembly & Testing
(We are here)
AIDC Proprietary Information
AIDC
Date: Jan. , 2020
Employees : 5,250
Contract Labor : 2,080
GOCO:Government-Owned, Contractor-Operated
Leadership Team
PresidentWan-June Ma
Ethics & Security
Auditing
Military Programs
& New Business
Commercial Aircraft
Technology Implementation
Quality
Assurance
Engineering
ProcurementIndustrial Safety
& Environmental
Protection
Executive
Aircraft Maintenance & Avionics
Flight Services
GO-COPrograms
InformationTechnology
Aero Engine
Manufacturing
ChairmanKai-Hung Hu
Senior Vice President
Y. M. Chen
Senior Vice President
Paul Ho
Senior Vice President
Bird Du
Senior Vice President
Gary Lo
Senior Vice President
Serena Huang
Innovation &
Research
Strategy &
Operational
Management
Finance
Human
Resources
General Affairs
Investment
Public Relations &
Legal Affairs
AIDC Proprietary Information
AIDC
-3--3-
Core Business Portfolio
DefenseCommercial
AviationEngine
AIDC Proprietary Information
AIDC
-4--4-
Worldwide Customers
Europe
Africa
Middle East
CIS RegionChina
Northeast Asia
Southeast Asia
Oceania
Southwest Asia
North America
Central America
South America
Commercial Aviation:17
Engine:8
AIDC Proprietary Information
AIDC
-5--5-
1. CATIA V5 / ENOVIA V5 System
2. Kinematics Simulation
3. Airframe Design
4. Stress Testing & Analysis
5. Fatigue/Damage Tolerance Testing & Analysis
6. Bird Strike Testing & Analysis
7. Subsystems/Electrical Design & System Integration
8. Complies with FAA & EASA Regulations
Engineering Development Evolution
1997SAC/S-92
FAR29
1997Boeing/B717
FAR25
1998Leonardo/C-27JFAR25 / JAR25
2006SAC/H-92
FAR29
2008MITAC/MRJ
FAR25
2000Bombardier/CL350 FAR25
2017ROCAF/AJT
1982ROCAF/IDF
1980ROCAF/AT-3
AIDC Proprietary Information
AIDC
-6--6-
AIDC Engineering System(AES)
DesignAnalysis
QA/QCFabrication
PDMCAD
ePortal
Procurement
SCM
CAPP
System Integration
All Clients(Web Based )
ERP
SAPEnovia
PM
CDM/
VPM
• Design Control• Document Control• Purchasing• Identification & Trace ability• Process Control• Inspection & Testing• Nonconforming Control• Corrective & Preventive• Handling & Storage• Packaging & Shipping• Audit & Training• Service• ...
AS 9100 Requirement
Real time web-based collaboration system
PDM: Product Data Management
CAPP: Computer Aid Production Plan
AIDC Proprietary Information
AIDC
-7--7-
Machining Sheet Metal Composites Surface Treatment
Integrated Manufacturing Capability
Core Capabilities
Production Engineering
Work Order Release FAI control systemChange
Control system
e – Log systemWorking instruction
& Visual AidProcess Standard
& Grouping
Tooling Family & Datum Integration
Assembly Flow& MBOM
PDM/ EBOM
All activities are controlled in AIDC web system.
CATIA 3D - Model
Work Order Release FAI control systemChange
Control system
e – Log systemWorking instruction
& Visual AidProcess Standard
& Grouping
Tooling Family & Datum Integration
Assembly Flow& MBOM
PDM/ EBOM
All activities are controlled in AIDC web system.
CATIA 3D - Model
Structure and Sub-system Integration
297 S/S297 S/S
Structure Assembly & Sub-System Integration
Tooling Design and Fabrication
Production Planning
Engineering Data Release
Engineering Data
Acquisition via CATIA
Tool Fabrication
Tool Assembly
Tool Inspection
First Article Inspection
Computer Aided
Tool Design
CATIA --V4.2.4 / V5,R18
Master Tool Design
NC Programming
Assembly Tool Design
Fabrication Tool Design
B/P & Spec. Release
Engineering Data
Concurrent Engineering B/P & Spec. Review Tool Family Planning FAI & I/R Planning Work Instruction
Preparation Change Control &
Implementation
Production Planning
Engineering Data Release
Engineering Data
Acquisition via CATIA
Tool Fabrication
Tool Assembly
Tool Inspection
First Article Inspection
Computer Aided
Tool Design
CATIA --V4.2.4 / V5,R18
Master Tool Design
NC Programming
Assembly Tool Design
Fabrication Tool Design
B/P & Spec. Release
Engineering Data
Concurrent Engineering B/P & Spec. Review Tool Family Planning FAI & I/R Planning Work Instruction
Preparation Change Control &
Implementation
AIDC Proprietary Information
AIDC
-8--8-
Parts Fabrication – Machining
Fabrication Equipment – 3、4、5 Axis Machining ,
CNC Jig Bore, Shot Peen, CNC Grinding.
GE CF34-3
GE Engine Parts
Bulkhead (S-92)
Spar (B747)
Seat Rail (A321) Engine Mount (CL-350)
AGB Housing
Assy.
Fitting (CL-350)
Skin( B757)
Curve Door ( B737 )
GE90-115B
OGV
Oil Tank
Major Product
AIDC Proprietary Information
AIDC
-9--9-
Parts Fabrication - Sheet Metal
Stretch Forming
Drop-Hammer
Hydro-Forming
Tubing
Welding
Hot-Forming
Routing
Bending
Rolling
etc..
Drop-
Hammer
Hydro-
Forming
Stretch-
Forming
Tubing/
Welding
AIDC Proprietary Information
AIDC
-10-
Composites & Metal Bonding Capabilities
-10-
Forming Type: Manual Lay up, ATL, RTM, VaRTM
S-92Cockpit (co-cure)
S-76Cabin Door
AS907Stator Vane ( RTM )
CL350Ram-Air Fairing
AirbusSingle Aisle VTP
Bell 412 Bonding Panel
AS907Inlet Housing
B 787H/T Leading Edge
Bell 429AFT Skin Assy. ( BMI )
EC120Air Duct
B 787Strakelet
Major Product
AIDC Proprietary Information
AIDC
-11--11-
Taiwan Advanced Composite Center
Composite Center of Excellence in Design, Development, Manufacturing Complex Area : 10.4 acres
Production started :Nov. 2010
Total work area:360,000 ft 2 ( 33,000
m2 )
100,000 class clean room:96,500 ft 2
( 8,900 m2 )
Oven5
5 Axis CNC Machine 3
Robotic Painting1
Automatic Painting
System2
Robot-Routing &
Drilling2
CNC Prepreg Cutter2
6 Axis CNC Honeycomb
Core Cutter2
Automatic Tape Layer1
Laser Projector (14-2Hd)22
Autoclave4
Hot Drape Forming1 Noodle Former1
AIDC
-12-
Taiwan Advanced Composite Center (cont.)
12
Elevator
Helicopter Tail boom Rudder
Belly Fairing
Major Product
Helicopter Aft Fuse
H Beam
Forming Type: Manual、Auto Lay-up、 OOA Process
AIDC
-13-
Taiwan Advanced Composite Center (cont.)
Complex Area : 23 acres
Facility completed at Jul. 2016
Total working area:155,512 ft 2
( 14,455 m2 )
100,000 class clean room:32,275
ft 2 ( 3,000 m2 )
TACC #19
Oven2
5 Axis CNC Machine 2
Automatic Painting
System1
CNC Prepreg Cutter2
Laser Projector (2Hd)24
Autoclave3
AIDC
-14-
Taiwan Advanced Composite Center (cont.)
14
Airbus SA
Belly Fairing
Major Product
Forming Type: Manual Lay-up Process
TACC #19
AIDC Proprietary Information
AIDC
Assembly Capabilities
CL 350 Aft. Fuselage
A321 16A Barrel
B787 H/S L.E. and Aux. Box
-15-
S92 Cockpit
AIDC Proprietary Information
AIDC
Quality Certification for Aircraft
Airbus(AP2190 )
Sikorsky(ASQR-01 )
Bell(QPS 100,200
& 300)
Alenia(IAY G05C)
Boeing(D6-82479 )
NIPPI (NIPPI-Q-13-20)
Bombardier(QD 4.6-40 )
Taiwan CAA(PMA)
Spirit(Aircraft)
MITAC(MSJ4000)
KHI(KQMS-7100B )
578 special processes approved by customers.-16-
Composites WeldingChemical
Processing
Materials Testing
NDT Heat Treating
AS 9100 D + ISO 9001 2018
Surface Enhancement
AIDC Proprietary Information
AIDC
-17--17-
Major ProductsWing
•Fixed Leading Edge
•Fixed Trailing Edge
•CWB(Center Wing
Box)
•Rib
•Panel & Stringers
•Flap
•Slat
• Spoiler
•Aileron
• Winglet
• Belly Fairing
• Fuselage Barrel
• Nacelle
Door
•Passenger Doors
• Pressure Doors
•Main Landing Gear Doors
• Cargo Door Surrounding
Empennage
•Aft. Fuselage
•Tailcone
• Rudder
•Elevator
•Strakelet
•VTP
•V/S Leading Edge
•H/S Leading Edge & Aux. Box
•HTP Tip •Body Seal
• Dorsal Fairing Panels
•Strakelet
AIDC Proprietary Information
AIDC
-18-
Boeing Programs
-18-
• Main Landing Gear Doors
• Forward Access Door
• Airstair Door
• Fixed Leading Edge
• Winglet
•Elevator
737NG / 737 Max 747-8 757 787
Main Landing Gear Door (MLGD)
Upper Half Cargo Door
Surrounding
Lower Half Cargo Door
Surrounding
• Pressure Doors
• Rib
•Panel & Stringers of
CWB(Center Wing Box)
•MLGD Panel
• Cargo Door Surrounding • H/S Leading Edge & Aux. Box
• H/S TIP & Strakelet & Body Seal
• Trailing Edge Composite Parts
• Passenger Doors
• Fixed Trailing Edge
Fixed Leading Edge
PF Crew Door#1 & #3 Main
Entry Door
Elect. Equip. Overhead Hatch
Forward Access Door
Airstair Door
H/S Leading Edge & Aux. Box
Passenger Door
Strakelet
Winglet Fixed Trailinging Edge
AIDC Proprietary Information
AIDC
-19--19-
Airbus Programs
• Single Aisle VTP
• After Belly Fairing
• Nacelle
A320 / A320Neo Family A321 A380
• Section 16A Barrel • HTP Tip Assy
1
2
3
4
1 2 3 4
AIDC Proprietary Information
AIDC
Regional Aircraft Programs
• Flap Track Fairing
• Rudder
• Slat
• Elevator
• Elevator & Rudder
• H/S & V/S Leading Edge
• Dorsal Fairing Panels
• Belly Fairing
• Flap
• Spoiler
• Aileron
Flap Track Fairing
Rudder
Slat
Elevator
Belly Fairing
• Flap
• Spoiler
• Aileron
• Movable Wing Component
MITAC MRJ A220 ERJ-190
(Design and Build)
-20-
AIDC Proprietary Information
AIDC
-21--21-
Business Jet Programs
•Empennage• Aft. Fuselage
• Empennage
•Main Landing Gear Door
Challenger 350 Lear Jet 70/75 Global 7000/8000
• Tailcone
• Winglet
(Design and Build)
AIDC Proprietary Information
AIDC
-22-
Helicopter Programs
• Rear Fuselage • Tailboom Section• Nose
• Aft. Fuse• Cockpit• Cabin Doors
EC120 H-1 (AH-1Z/UH-1Y) Bell 429S-92 / H-92 S-76
• Tailboom
• Doors
(Design and Build)
AIDC Proprietary Information
AIDCAwards
BOEING Performance Excellence Award (2011, 2012, 2013, 2014)
2012 Bombardier
Honourable Mention
SIKORSKY
Supplier Of The Year AWARD
– Year 2013
AHS
Supplier of the Year 2014
-23-
2015 MRJ Award
Excellent Contribution
GE Aviation
2015 Leadership Team
2015 Honeywell
Most Improved Supplier
2019 AIRBUS
Aerostructure SQIP Day
2017 MRJ Award
Excellent Contribution
AIDC Proprietary Information
AIDC
-24-
AIDCAIDC
Total Solution & Best Value Provider