company history - 漢翔航空工業股份有限公司 · 2020-01-10 · catia 3d - model structure...

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AIDC Proprietary Information AIDC 1969 1983 2014 1996 Company History ROCAF MND MOEA Globalization Aircraft Design, Test & Production System Development Aircraft Design, Test & Production Foundation Indigenous Development, Co - Production PRIVATIZATION GEnx LEAP AJT GE 9X -0-

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Page 1: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

1969 1983 20141996

Company HistoryROCAF MND MOEA

GlobalizationAircraft Design, Test & Production

System DevelopmentAircraft Design, Test & Production

FoundationIndigenous Development, Co-Production

PRIVATIZATION

GEnx

LEAP

AJT

GE 9X

-0-

Page 2: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-1--1-

Company FacilitiesTotal Area: 313.82 Acres/ 1,270,000m2

Sha Lu/ CCK(184 .09Acres / 745,000m2)

Taipei

Kaohsiung

Taichung

Avionics & Flight Control

Engineering

Harness Fabrication &

Installation

Flight Test / Maintenance

Aircraft Assy. & Testing

Taichung Complex(72.15Acres / 292,000m2)

TACC(10.413Acres / 41,000m2)

Working Area: 350,000 sq. ft.

Production started in late 2010

Hand Lay-up, ATL, RTM, VaRTM,

OOA

AIDC Headquarters

Engineering

Aircraft Parts Fabrication

Avionics Assembly &

Testing

Kang-Shan Complex(47.44 Acres/192,000m2)

Engine Parts Fabrication

Engine Assembly & Testing

(We are here)

Page 3: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

Date: Jan. , 2020

Employees : 5,250

Contract Labor : 2,080

GOCO:Government-Owned, Contractor-Operated

Leadership Team

PresidentWan-June Ma

Ethics & Security

Auditing

Military Programs

& New Business

Commercial Aircraft

Technology Implementation

Quality

Assurance

Engineering

ProcurementIndustrial Safety

& Environmental

Protection

Executive

Aircraft Maintenance & Avionics

Flight Services

GO-COPrograms

InformationTechnology

Aero Engine

Manufacturing

ChairmanKai-Hung Hu

Senior Vice President

Y. M. Chen

Senior Vice President

Paul Ho

Senior Vice President

Bird Du

Senior Vice President

Gary Lo

Senior Vice President

Serena Huang

Innovation &

Research

Strategy &

Operational

Management

Finance

Human

Resources

General Affairs

Investment

Public Relations &

Legal Affairs

Page 4: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-3--3-

Core Business Portfolio

DefenseCommercial

AviationEngine

Page 5: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-4--4-

Worldwide Customers

Europe

Africa

Middle East

CIS RegionChina

Northeast Asia

Southeast Asia

Oceania

Southwest Asia

North America

Central America

South America

Commercial Aviation:17

Engine:8

Page 6: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-5--5-

1. CATIA V5 / ENOVIA V5 System

2. Kinematics Simulation

3. Airframe Design

4. Stress Testing & Analysis

5. Fatigue/Damage Tolerance Testing & Analysis

6. Bird Strike Testing & Analysis

7. Subsystems/Electrical Design & System Integration

8. Complies with FAA & EASA Regulations

Engineering Development Evolution

1997SAC/S-92

FAR29

1997Boeing/B717

FAR25

1998Leonardo/C-27JFAR25 / JAR25

2006SAC/H-92

FAR29

2008MITAC/MRJ

FAR25

2000Bombardier/CL350 FAR25

2017ROCAF/AJT

1982ROCAF/IDF

1980ROCAF/AT-3

Page 7: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-6--6-

AIDC Engineering System(AES)

DesignAnalysis

QA/QCFabrication

PDMCAD

ePortal

Procurement

SCM

CAPP

System Integration

All Clients(Web Based )

ERP

SAPEnovia

PM

CDM/

VPM

• Design Control• Document Control• Purchasing• Identification & Trace ability• Process Control• Inspection & Testing• Nonconforming Control• Corrective & Preventive• Handling & Storage• Packaging & Shipping• Audit & Training• Service• ...

AS 9100 Requirement

Real time web-based collaboration system

PDM: Product Data Management

CAPP: Computer Aid Production Plan

Page 8: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-7--7-

Machining Sheet Metal Composites Surface Treatment

Integrated Manufacturing Capability

Core Capabilities

Production Engineering

Work Order Release FAI control systemChange

Control system

e – Log systemWorking instruction

& Visual AidProcess Standard

& Grouping

Tooling Family & Datum Integration

Assembly Flow& MBOM

PDM/ EBOM

All activities are controlled in AIDC web system.

CATIA 3D - Model

Work Order Release FAI control systemChange

Control system

e – Log systemWorking instruction

& Visual AidProcess Standard

& Grouping

Tooling Family & Datum Integration

Assembly Flow& MBOM

PDM/ EBOM

All activities are controlled in AIDC web system.

CATIA 3D - Model

Structure and Sub-system Integration

297 S/S297 S/S

Structure Assembly & Sub-System Integration

Tooling Design and Fabrication

Production Planning

Engineering Data Release

Engineering Data

Acquisition via CATIA

Tool Fabrication

Tool Assembly

Tool Inspection

First Article Inspection

Computer Aided

Tool Design

CATIA --V4.2.4 / V5,R18

Master Tool Design

NC Programming

Assembly Tool Design

Fabrication Tool Design

B/P & Spec. Release

Engineering Data

Concurrent Engineering B/P & Spec. Review Tool Family Planning FAI & I/R Planning Work Instruction

Preparation Change Control &

Implementation

Production Planning

Engineering Data Release

Engineering Data

Acquisition via CATIA

Tool Fabrication

Tool Assembly

Tool Inspection

First Article Inspection

Computer Aided

Tool Design

CATIA --V4.2.4 / V5,R18

Master Tool Design

NC Programming

Assembly Tool Design

Fabrication Tool Design

B/P & Spec. Release

Engineering Data

Concurrent Engineering B/P & Spec. Review Tool Family Planning FAI & I/R Planning Work Instruction

Preparation Change Control &

Implementation

Page 9: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-8--8-

Parts Fabrication – Machining

Fabrication Equipment – 3、4、5 Axis Machining ,

CNC Jig Bore, Shot Peen, CNC Grinding.

GE CF34-3

GE Engine Parts

Bulkhead (S-92)

Spar (B747)

Seat Rail (A321) Engine Mount (CL-350)

AGB Housing

Assy.

Fitting (CL-350)

Skin( B757)

Curve Door ( B737 )

GE90-115B

OGV

Oil Tank

Major Product

Page 10: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-9--9-

Parts Fabrication - Sheet Metal

Stretch Forming

Drop-Hammer

Hydro-Forming

Tubing

Welding

Hot-Forming

Routing

Bending

Rolling

etc..

Drop-

Hammer

Hydro-

Forming

Stretch-

Forming

Tubing/

Welding

Page 11: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-10-

Composites & Metal Bonding Capabilities

-10-

Forming Type: Manual Lay up, ATL, RTM, VaRTM

S-92Cockpit (co-cure)

S-76Cabin Door

AS907Stator Vane ( RTM )

CL350Ram-Air Fairing

AirbusSingle Aisle VTP

Bell 412 Bonding Panel

AS907Inlet Housing

B 787H/T Leading Edge

Bell 429AFT Skin Assy. ( BMI )

EC120Air Duct

B 787Strakelet

Major Product

Page 12: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-11--11-

Taiwan Advanced Composite Center

Composite Center of Excellence in Design, Development, Manufacturing Complex Area : 10.4 acres

Production started :Nov. 2010

Total work area:360,000 ft 2 ( 33,000

m2 )

100,000 class clean room:96,500 ft 2

( 8,900 m2 )

Oven5

5 Axis CNC Machine 3

Robotic Painting1

Automatic Painting

System2

Robot-Routing &

Drilling2

CNC Prepreg Cutter2

6 Axis CNC Honeycomb

Core Cutter2

Automatic Tape Layer1

Laser Projector (14-2Hd)22

Autoclave4

Hot Drape Forming1 Noodle Former1

Page 13: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC

-12-

Taiwan Advanced Composite Center (cont.)

12

Elevator

Helicopter Tail boom Rudder

Belly Fairing

Major Product

Helicopter Aft Fuse

H Beam

Forming Type: Manual、Auto Lay-up、 OOA Process

Page 14: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC

-13-

Taiwan Advanced Composite Center (cont.)

Complex Area : 23 acres

Facility completed at Jul. 2016

Total working area:155,512 ft 2

( 14,455 m2 )

100,000 class clean room:32,275

ft 2 ( 3,000 m2 )

TACC #19

Oven2

5 Axis CNC Machine 2

Automatic Painting

System1

CNC Prepreg Cutter2

Laser Projector (2Hd)24

Autoclave3

Page 15: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC

-14-

Taiwan Advanced Composite Center (cont.)

14

Airbus SA

Belly Fairing

Major Product

Forming Type: Manual Lay-up Process

TACC #19

Page 16: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

Assembly Capabilities

CL 350 Aft. Fuselage

A321 16A Barrel

B787 H/S L.E. and Aux. Box

-15-

S92 Cockpit

Page 17: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

Quality Certification for Aircraft

Airbus(AP2190 )

Sikorsky(ASQR-01 )

Bell(QPS 100,200

& 300)

Alenia(IAY G05C)

Boeing(D6-82479 )

NIPPI (NIPPI-Q-13-20)

Bombardier(QD 4.6-40 )

Taiwan CAA(PMA)

Spirit(Aircraft)

MITAC(MSJ4000)

KHI(KQMS-7100B )

578 special processes approved by customers.-16-

Composites WeldingChemical

Processing

Materials Testing

NDT Heat Treating

AS 9100 D + ISO 9001 2018

Surface Enhancement

Page 18: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-17--17-

Major ProductsWing

•Fixed Leading Edge

•Fixed Trailing Edge

•CWB(Center Wing

Box)

•Rib

•Panel & Stringers

•Flap

•Slat

• Spoiler

•Aileron

• Winglet

• Belly Fairing

• Fuselage Barrel

• Nacelle

Door

•Passenger Doors

• Pressure Doors

•Main Landing Gear Doors

• Cargo Door Surrounding

Empennage

•Aft. Fuselage

•Tailcone

• Rudder

•Elevator

•Strakelet

•VTP

•V/S Leading Edge

•H/S Leading Edge & Aux. Box

•HTP Tip •Body Seal

• Dorsal Fairing Panels

•Strakelet

Page 19: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-18-

Boeing Programs

-18-

• Main Landing Gear Doors

• Forward Access Door

• Airstair Door

• Fixed Leading Edge

• Winglet

•Elevator

737NG / 737 Max 747-8 757 787

Main Landing Gear Door (MLGD)

Upper Half Cargo Door

Surrounding

Lower Half Cargo Door

Surrounding

• Pressure Doors

• Rib

•Panel & Stringers of

CWB(Center Wing Box)

•MLGD Panel

• Cargo Door Surrounding • H/S Leading Edge & Aux. Box

• H/S TIP & Strakelet & Body Seal

• Trailing Edge Composite Parts

• Passenger Doors

• Fixed Trailing Edge

Fixed Leading Edge

PF Crew Door#1 & #3 Main

Entry Door

Elect. Equip. Overhead Hatch

Forward Access Door

Airstair Door

H/S Leading Edge & Aux. Box

Passenger Door

Strakelet

Winglet Fixed Trailinging Edge

Page 20: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-19--19-

Airbus Programs

• Single Aisle VTP

• After Belly Fairing

• Nacelle

A320 / A320Neo Family A321 A380

• Section 16A Barrel • HTP Tip Assy

1

2

3

4

1 2 3 4

Page 21: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

Regional Aircraft Programs

• Flap Track Fairing

• Rudder

• Slat

• Elevator

• Elevator & Rudder

• H/S & V/S Leading Edge

• Dorsal Fairing Panels

• Belly Fairing

• Flap

• Spoiler

• Aileron

Flap Track Fairing

Rudder

Slat

Elevator

Belly Fairing

• Flap

• Spoiler

• Aileron

• Movable Wing Component

MITAC MRJ A220 ERJ-190

(Design and Build)

-20-

Page 22: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-21--21-

Business Jet Programs

•Empennage• Aft. Fuselage

• Empennage

•Main Landing Gear Door

Challenger 350 Lear Jet 70/75 Global 7000/8000

• Tailcone

• Winglet

(Design and Build)

Page 23: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-22-

Helicopter Programs

• Rear Fuselage • Tailboom Section• Nose

• Aft. Fuse• Cockpit• Cabin Doors

EC120 H-1 (AH-1Z/UH-1Y) Bell 429S-92 / H-92 S-76

• Tailboom

• Doors

(Design and Build)

Page 24: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDCAwards

BOEING Performance Excellence Award (2011, 2012, 2013, 2014)

2012 Bombardier

Honourable Mention

SIKORSKY

Supplier Of The Year AWARD

– Year 2013

AHS

Supplier of the Year 2014

-23-

2015 MRJ Award

Excellent Contribution

GE Aviation

2015 Leadership Team

2015 Honeywell

Most Improved Supplier

2019 AIRBUS

Aerostructure SQIP Day

2017 MRJ Award

Excellent Contribution

Page 25: Company History - 漢翔航空工業股份有限公司 · 2020-01-10 · CATIA 3D - Model Structure and Sub-system Integration 297 S/S Structure Assembly & Sub-System Integration

AIDC Proprietary Information

AIDC

-24-

AIDCAIDC

Total Solution & Best Value Provider