www.sinto.com

CompaCt moulding linewith SeiatSuair Flow Squeeze moulding maChinehSp-d · daFm-Sd

VO

· 10

00 ·

06/1

1

The pattern plates are inserted in pattern bolsters. Combi-nations of half or quarter plates are also possible. Each pat-tern bolster is equipped with a ring of vents along its inner wall to ensure that the air current in the sand will generate the required compaction, depending upon the design of the pattern. The cross section of the vent opening is exactly cal-culated to avoid any vents on pattern plates, in the case of medium complexity patterns.

Additional vents are only required in the case of complicated pattern with deep pockets or narrow ribs.

the pattern Bolsters

exampleS oF SupplieS lineS in the Field

The layout and detailed arrangement of each moulding line depends above all on our customers requirements as well as site conditions and technical requirements.

The examples given below are only intended to stimulate interest. There is almost no limit to the possible variations.

automatic hSp-d moulding plant for aluminium Castings

After cooling the moulds reach the punch-out station. The moulds are ejected, the moulding boxes are cleaned and separated. The cope and drag are pushed into the moulding machine in sequence by a cylinder. After turning and drilling of the sprue, the finished mould halves pass through the core setting area , with the mould cavity facing up. In the closing station , the moulds are set down and closed after having rolled back the cope. Due to the short cooling time of aluminium castings, in most cases one pouring and cooling line is sufficient.

HSP-D

automatic daFm-Sd moulding plant for Cast iron

The cooled moulds are pushed out of the mould boxes onto a grid and returned to the pallet bogie. The separator lifts the cope, the drag and the pallet bogie, one after the other, to the height of the moulding line, where they are taken in sequence to the moulding machine by an indexing cylinder. The pallet bogie is cleaned by means of a brush. The sprue and vents in the cope are drilled manually in the turnover device. The closing and separating device first places the pallet bogie onto the track and then places the drag and cope onto the pallet bogie, one after the other. Only a short cooling area is required since the mould output rate is low.

DAFM-SD

din en iSo 9001:2000Zertifikat: 09 100 72018

SeiatSu moulding maChineS to Suit everyCompaCt moulding line

The control system consists of a power pack for switching on the electric motor drives, a central control cabinet with freely programmable electronics, an operators panel for the machine and a series of panels for manual control on the line itself.

All switch and display equipment for starting the moulding line is accommodated in a well planned layout on the door of the control cabinet.

programmable Control System with memory

SEIATSU moulding machine with pattern-turntable for producing cope and drag moulds alternatively, equipped with water cushion, flat or elastic squeeze plate. Sand filling using discharge belt or sand dosing device. Integration of fine sand slinger possible. Moulding box conveying system using hydraulic cylinder and roller track. Machine with integrated hydraulic and electronic control supplied ready for operation.

type max. mould box inside dimension mm

HSP-1D 650 x 500 70HSP-2D 800 x 650 60HSP-3D 1000 x 800 50HSP-4D 1250 x 1000 40

hSp-d

max. output approx., compl. m/h

Lowering moulding machine with pattern turntable for the production of cope and drag moulds, equipped with flat squeeze plate, elastic squeeze plate or multi-ram press. Sand filling by hopper discharge belt or batch hopper in front of the machine with possibility of manual intervention. Moulding box handling by means of hydraulic cylinder on roller conveyors.

type max. mould box inside dimension mm

DAFM-SD3 650 x 500 70DAFM-SD4 800 x 650 70DAFM-SD5 1000 x 800 60DAFM-SD6 1250 x 1000 50

daFm-Sd

max. output approx., compl. m/h

Bahnhofstraße 101 • D-57334 Bad Laasphe Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 907-280www.wagner-sinto.de

Bahnhofstraße 101 • D-57334 Bad Laasphe Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 907-280www.wagner-sinto.de

heinriCh wagner SintoMaschinenfabrik GmbH SINTOKOGIO GROUP Bahnhofstraße 101 · 57334 Bad Laasphe, GermanyPhone +49 (0) 2752 907-0 · Fax +49 (0) 2752 907-280www.wagner-sinto.de

www.sinto.com

CompaCt moulding linewith SeiatSuair Flow Squeeze moulding maChinehSp-d · daFm-Sd

VO

· 10

00 ·

06/1

1

The pattern plates are inserted in pattern bolsters. Combi-nations of half or quarter plates are also possible. Each pat-tern bolster is equipped with a ring of vents along its inner wall to ensure that the air current in the sand will generate the required compaction, depending upon the design of the pattern. The cross section of the vent opening is exactly cal-culated to avoid any vents on pattern plates, in the case of medium complexity patterns.

Additional vents are only required in the case of complicated pattern with deep pockets or narrow ribs.

the pattern Bolsters

exampleS oF SupplieS lineS in the Field

The layout and detailed arrangement of each moulding line depends above all on our customers requirements as well as site conditions and technical requirements.

The examples given below are only intended to stimulate interest. There is almost no limit to the possible variations.

automatic hSp-d moulding plant for aluminium Castings

After cooling the moulds reach the punch-out station. The moulds are ejected, the moulding boxes are cleaned and separated. The cope and drag are pushed into the moulding machine in sequence by a cylinder. After turning and drilling of the sprue, the finished mould halves pass through the core setting area , with the mould cavity facing up. In the closing station , the moulds are set down and closed after having rolled back the cope. Due to the short cooling time of aluminium castings, in most cases one pouring and cooling line is sufficient.

HSP-D

automatic daFm-Sd moulding plant for Cast iron

The cooled moulds are pushed out of the mould boxes onto a grid and returned to the pallet bogie. The separator lifts the cope, the drag and the pallet bogie, one after the other, to the height of the moulding line, where they are taken in sequence to the moulding machine by an indexing cylinder. The pallet bogie is cleaned by means of a brush. The sprue and vents in the cope are drilled manually in the turnover device. The closing and separating device first places the pallet bogie onto the track and then places the drag and cope onto the pallet bogie, one after the other. Only a short cooling area is required since the mould output rate is low.

DAFM-SD

din en iSo 9001:2000Zertifikat: 09 100 72018

SeiatSu moulding maChineS to Suit everyCompaCt moulding line

The control system consists of a power pack for switching on the electric motor drives, a central control cabinet with freely programmable electronics, an operators panel for the machine and a series of panels for manual control on the line itself.

All switch and display equipment for starting the moulding line is accommodated in a well planned layout on the door of the control cabinet.

programmable Control System with memory

SEIATSU moulding machine with pattern-turntable for producing cope and drag moulds alternatively, equipped with water cushion, flat or elastic squeeze plate. Sand filling using discharge belt or sand dosing device. Integration of fine sand slinger possible. Moulding box conveying system using hydraulic cylinder and roller track. Machine with integrated hydraulic and electronic control supplied ready for operation.

type max. mould box inside dimension mm

HSP-1D 650 x 500 70HSP-2D 800 x 650 60HSP-3D 1000 x 800 50HSP-4D 1250 x 1000 40

hSp-d

max. output approx., compl. m/h

Lowering moulding machine with pattern turntable for the production of cope and drag moulds, equipped with flat squeeze plate, elastic squeeze plate or multi-ram press. Sand filling by hopper discharge belt or batch hopper in front of the machine with possibility of manual intervention. Moulding box handling by means of hydraulic cylinder on roller conveyors.

type max. mould box inside dimension mm

DAFM-SD3 650 x 500 70DAFM-SD4 800 x 650 70DAFM-SD5 1000 x 800 60DAFM-SD6 1250 x 1000 50

daFm-Sd

max. output approx., compl. m/h

Bahnhofstraße 101 • D-57334 Bad Laasphe Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 907-280www.wagner-sinto.de

Bahnhofstraße 101 • D-57334 Bad Laasphe Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 907-280www.wagner-sinto.de

heinriCh wagner SintoMaschinenfabrik GmbH SINTOKOGIO GROUP Bahnhofstraße 101 · 57334 Bad Laasphe, GermanyPhone +49 (0) 2752 907-0 · Fax +49 (0) 2752 907-280www.wagner-sinto.de

The compact moulding line intended primarily for medium and small metal foundries has been developed as a lower priced alternative to more elaborate high capacity plant.

The Economical Way to Produce Flask Moulds.

CompaCt moulding line The lower priced Alternative

The SeiatSu air Flow Squeeze moulding machine.

The moulding box and filling frame are placed onto the pattern bolster, loosely filled with sand and moved by a turntable into the moulding station.

The lifting table of the machine lifts the filled moulding box with filling frame and pattern bolster with pattern plate and presses it against the squeeze head. The complete mould space is hermetically sealed. The hydraulic SEIATSU valve is opened briefly. The air for the pre-compaction process passes through the sand from the rear of the mould to the pattern and escapes through the vents in the pattern bolster.

The air current pushes the grains of sand downwards in the direction of the pattern. As a result, maximum compaction of the sand is achieved in the areas closest to the pattern. Exceptionally high compaction at this first stage is the result.

Further compaction, in the case of Model HSP-D, is achie-ved by means of hydraulic squeezing with a flat or elastic squeeze plate. As an alternative it is possible to equip this unit with a multi-ram press.

Compaction in two stages, using air for pre-compaction followed by hydraulic squeezing produces mould of excel-lent quality.

the process sequence

The noise level of the SEIATSU process is approximately 78 dB(A), result humane working conditions in the moulding area.

SeiatSu =Silent mouldingAt the end of the core setting area, a second turnover turns the cope back – mould cavity facing downwards. The clo-sing device places the drag onto a transfer truck and then closes the mould using the subsequent cope.

Closing deviceAll mould halves are turned through 180° in a moulding box turnover and then pass through a core setting area with the mould cavity facing up to allow setting of cores and for inspection. Feeders and vents to allow the air to escape are normally drilled manually in the cope. The moulding box turnover can be rotated to different positions for this purpose.

Core Setting area

The transfer truck takes the complete mould which is now ready for pouring to the pouring and cooling area. A cylinder pushes the mould in the required sequence first to the pou-ring position and then through the cooling area.

the pouring and Cooling area SeiatSu-technology:the heart of the moulding line At the end of the cooling area the poured and cooled mould

is raised to the higher level of the moulding line by means of an inclined elevator.

A punch-out and separating device presses the mould with the casting out of the box, cleans the inner walls and se-parates the cope and drag which are then fed in sequence back through the moulding machine.

Alternatively a transfer type punch-out and separating device can be used to transfer the mould boxes from the cooling area back on to the moulding line.

the punch-out Station

The moulds are produced using standard machines type HSP-D or lower priced machines from the DAFM-SD series. The compact moulding lines are offered with different levels of sophistication, ranging from moulding lines intended for handling mould boxes by hoist up to fully automatic moul-ding lines.

The compact moulding line intended primarily for medium and small metal foundries has been developed as a lower priced alternative to more elaborate high capacity plant.

The Economical Way to Produce Flask Moulds.

CompaCt moulding line The lower priced Alternative

The SeiatSu air Flow Squeeze moulding machine.

The moulding box and filling frame are placed onto the pattern bolster, loosely filled with sand and moved by a turntable into the moulding station.

The lifting table of the machine lifts the filled moulding box with filling frame and pattern bolster with pattern plate and presses it against the squeeze head. The complete mould space is hermetically sealed. The hydraulic SEIATSU valve is opened briefly. The air for the pre-compaction process passes through the sand from the rear of the mould to the pattern and escapes through the vents in the pattern bolster.

The air current pushes the grains of sand downwards in the direction of the pattern. As a result, maximum compaction of the sand is achieved in the areas closest to the pattern. Exceptionally high compaction at this first stage is the result.

Further compaction, in the case of Model HSP-D, is achie-ved by means of hydraulic squeezing with a flat or elastic squeeze plate. As an alternative it is possible to equip this unit with a multi-ram press.

Compaction in two stages, using air for pre-compaction followed by hydraulic squeezing produces mould of excel-lent quality.

the process sequence

The noise level of the SEIATSU process is approximately 78 dB(A), result humane working conditions in the moulding area.

SeiatSu =Silent mouldingAt the end of the core setting area, a second turnover turns the cope back – mould cavity facing downwards. The clo-sing device places the drag onto a transfer truck and then closes the mould using the subsequent cope.

Closing deviceAll mould halves are turned through 180° in a moulding box turnover and then pass through a core setting area with the mould cavity facing up to allow setting of cores and for inspection. Feeders and vents to allow the air to escape are normally drilled manually in the cope. The moulding box turnover can be rotated to different positions for this purpose.

Core Setting area

The transfer truck takes the complete mould which is now ready for pouring to the pouring and cooling area. A cylinder pushes the mould in the required sequence first to the pou-ring position and then through the cooling area.

the pouring and Cooling area SeiatSu-technology:the heart of the moulding line At the end of the cooling area the poured and cooled mould

is raised to the higher level of the moulding line by means of an inclined elevator.

A punch-out and separating device presses the mould with the casting out of the box, cleans the inner walls and se-parates the cope and drag which are then fed in sequence back through the moulding machine.

Alternatively a transfer type punch-out and separating device can be used to transfer the mould boxes from the cooling area back on to the moulding line.

the punch-out Station

The moulds are produced using standard machines type HSP-D or lower priced machines from the DAFM-SD series. The compact moulding lines are offered with different levels of sophistication, ranging from moulding lines intended for handling mould boxes by hoist up to fully automatic moul-ding lines.

The compact moulding line intended primarily for medium and small metal foundries has been developed as a lower priced alternative to more elaborate high capacity plant.

The Economical Way to Produce Flask Moulds.

CompaCt moulding line The lower priced Alternative

The SeiatSu air Flow Squeeze moulding machine.

The moulding box and filling frame are placed onto the pattern bolster, loosely filled with sand and moved by a turntable into the moulding station.

The lifting table of the machine lifts the filled moulding box with filling frame and pattern bolster with pattern plate and presses it against the squeeze head. The complete mould space is hermetically sealed. The hydraulic SEIATSU valve is opened briefly. The air for the pre-compaction process passes through the sand from the rear of the mould to the pattern and escapes through the vents in the pattern bolster.

The air current pushes the grains of sand downwards in the direction of the pattern. As a result, maximum compaction of the sand is achieved in the areas closest to the pattern. Exceptionally high compaction at this first stage is the result.

Further compaction, in the case of Model HSP-D, is achie-ved by means of hydraulic squeezing with a flat or elastic squeeze plate. As an alternative it is possible to equip this unit with a multi-ram press.

Compaction in two stages, using air for pre-compaction followed by hydraulic squeezing produces mould of excel-lent quality.

the process sequence

The noise level of the SEIATSU process is approximately 78 dB(A), result humane working conditions in the moulding area.

SeiatSu =Silent mouldingAt the end of the core setting area, a second turnover turns the cope back – mould cavity facing downwards. The clo-sing device places the drag onto a transfer truck and then closes the mould using the subsequent cope.

Closing deviceAll mould halves are turned through 180° in a moulding box turnover and then pass through a core setting area with the mould cavity facing up to allow setting of cores and for inspection. Feeders and vents to allow the air to escape are normally drilled manually in the cope. The moulding box turnover can be rotated to different positions for this purpose.

Core Setting area

The transfer truck takes the complete mould which is now ready for pouring to the pouring and cooling area. A cylinder pushes the mould in the required sequence first to the pou-ring position and then through the cooling area.

the pouring and Cooling area SeiatSu-technology:the heart of the moulding line At the end of the cooling area the poured and cooled mould

is raised to the higher level of the moulding line by means of an inclined elevator.

A punch-out and separating device presses the mould with the casting out of the box, cleans the inner walls and se-parates the cope and drag which are then fed in sequence back through the moulding machine.

Alternatively a transfer type punch-out and separating device can be used to transfer the mould boxes from the cooling area back on to the moulding line.

the punch-out Station

The moulds are produced using standard machines type HSP-D or lower priced machines from the DAFM-SD series. The compact moulding lines are offered with different levels of sophistication, ranging from moulding lines intended for handling mould boxes by hoist up to fully automatic moul-ding lines.

www.sinto.com

CompaCt moulding linewith SeiatSuair Flow Squeeze moulding maChinehSp-d · daFm-Sd

VO

· 10

00 ·

06/1

1

The pattern plates are inserted in pattern bolsters. Combi-nations of half or quarter plates are also possible. Each pat-tern bolster is equipped with a ring of vents along its inner wall to ensure that the air current in the sand will generate the required compaction, depending upon the design of the pattern. The cross section of the vent opening is exactly cal-culated to avoid any vents on pattern plates, in the case of medium complexity patterns.

Additional vents are only required in the case of complicated pattern with deep pockets or narrow ribs.

the pattern Bolsters

exampleS oF SupplieS lineS in the Field

The layout and detailed arrangement of each moulding line depends above all on our customers requirements as well as site conditions and technical requirements.

The examples given below are only intended to stimulate interest. There is almost no limit to the possible variations.

automatic hSp-d moulding plant for aluminium Castings

After cooling the moulds reach the punch-out station. The moulds are ejected, the moulding boxes are cleaned and separated. The cope and drag are pushed into the moulding machine in sequence by a cylinder. After turning and drilling of the sprue, the finished mould halves pass through the core setting area , with the mould cavity facing up. In the closing station , the moulds are set down and closed after having rolled back the cope. Due to the short cooling time of aluminium castings, in most cases one pouring and cooling line is sufficient.

HSP-D

automatic daFm-Sd moulding plant for Cast iron

The cooled moulds are pushed out of the mould boxes onto a grid and returned to the pallet bogie. The separator lifts the cope, the drag and the pallet bogie, one after the other, to the height of the moulding line, where they are taken in sequence to the moulding machine by an indexing cylinder. The pallet bogie is cleaned by means of a brush. The sprue and vents in the cope are drilled manually in the turnover device. The closing and separating device first places the pallet bogie onto the track and then places the drag and cope onto the pallet bogie, one after the other. Only a short cooling area is required since the mould output rate is low.

DAFM-SD

din en iSo 9001:2000Zertifikat: 09 100 72018

SeiatSu moulding maChineS to Suit everyCompaCt moulding line

The control system consists of a power pack for switching on the electric motor drives, a central control cabinet with freely programmable electronics, an operators panel for the machine and a series of panels for manual control on the line itself.

All switch and display equipment for starting the moulding line is accommodated in a well planned layout on the door of the control cabinet.

programmable Control System with memory

SEIATSU moulding machine with pattern-turntable for producing cope and drag moulds alternatively, equipped with water cushion, flat or elastic squeeze plate. Sand filling using discharge belt or sand dosing device. Integration of fine sand slinger possible. Moulding box conveying system using hydraulic cylinder and roller track. Machine with integrated hydraulic and electronic control supplied ready for operation.

type max. mould box inside dimension mm

HSP-1D 650 x 500 70HSP-2D 800 x 650 60HSP-3D 1000 x 800 50HSP-4D 1250 x 1000 40

hSp-d

max. output approx., compl. m/h

Lowering moulding machine with pattern turntable for the production of cope and drag moulds, equipped with flat squeeze plate, elastic squeeze plate or multi-ram press. Sand filling by hopper discharge belt or batch hopper in front of the machine with possibility of manual intervention. Moulding box handling by means of hydraulic cylinder on roller conveyors.

type max. mould box inside dimension mm

DAFM-SD3 650 x 500 70DAFM-SD4 800 x 650 70DAFM-SD5 1000 x 800 60DAFM-SD6 1250 x 1000 50

daFm-Sd

max. output approx., compl. m/h

Bahnhofstraße 101 • D-57334 Bad Laasphe Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 907-280www.wagner-sinto.de

Bahnhofstraße 101 • D-57334 Bad Laasphe Tel +49 (0) 2752 907-0 • Fax +49 (0) 2752 907-280www.wagner-sinto.de

heinriCh wagner SintoMaschinenfabrik GmbH SINTOKOGIO GROUP Bahnhofstraße 101 · 57334 Bad Laasphe, GermanyPhone +49 (0) 2752 907-0 · Fax +49 (0) 2752 907-280www.wagner-sinto.de