compact line machine overview - all4-pcb: all4-pcb … · modul type buffer with centering device...

Compact LineMachine Overview

Automated Curtain CoatingSystems for Solder Mask

Compact Line. Automated Curtain Coating Systems for high yield, low cost production

Edition October 2001 Subject to modifications!

CL-S3 AFor single sided coating of PCB’s. Max. number of PCB’s in the machine: 82 pcs. Capacity, ds: 90 - 120 PCB/h

CL-D3 AFor double sided coating of PCB’s. Max. number of boards in the machine 152 pcs. Capacity, ds: 180 PCB/h

CL-D3For single sided coating of PCB’s. Max. number of PCB’s in the machine: 164 pcs. Capacity, ds: 180 PCB/h

CL-D4 HTFor double sided coating of PCB’s. Max. number of boards in the machine 214 pcs. Capacity, ds: 240 PCB/h

CL-D4 HT AFor double sided coating of PCB’s. Max. number of boards in the machine 202 pcs. Capacity, ds: 240 PCB/h

CL-S3For single sided coating of PCB’s. Max. number of PCB’s in the machine: 94 pcs. Capacity, ds: 90 PCB/h

CL-S4 HT AFor single sided coating of PCB’s. Max. number of PCB’s in the machine: 132 pcs. Capacity, ds: 120 PCB/h

CL-S4 HTFor single sided coating of PCB’s. Max. number of PCB’s in the machine: 144 pcs. Capacity, ds: 120 PCB/h

Compact Lines are designed for the single/double sided coating of high-grade PCB’s (printed-circuit boards) with solder mask in fully automatic mode.

Compact Lines offer a full integration capability in upstream or downstream processingcycles, depending on level of automation selected.

Capacity IndicationsCapacity figures serve as an indication only. The actual capacity of the Compact Line issubject to the customer’s specific production parameters such as size and weight of thePCB’s, design and configuration of the line, production cycle, infrastructure and the typeof materials for PCB’s used on the Compact Line etc.

2

Modul Type

Buffer with centering device (option) KU148

Preheating PR140

Coating 1st side PR155-1

Flash-off / drying 1st side PR240-1

Coating 2nd side PR155-2

Flash-off / drying 2nd side PR240-2/PR240-3

Flash-off / drying / cooling PR241

Fan box PR240L / PR241L / PR241L-1

Outlet roller table PR609-A

Transfer device PR609-M

Cooling KU145

Drying/Cooling PR240-4

Modular System

²0.02''²0.5mm

Length

Width

Customer-specific installation requirements

Technical specifications - PCB formats

PCB standard dimensions

Requirements to PCB's

Room

Room temperature: 22 ± 2°CRelative humidity: 45-60%Air quality: Class 100’000Air regeneration: 10xper hourAtmospheric pressure: +3mm WC

Lighting

Yellow light fluorescent tubes e.g.:

Philips Type TLD 36W/16Sylvania Type F40/T12 goldOsram Type L 58W/62 yellowThorn EMI Type 65/80W gold, 705545

Daylight filters at the windows e.g.: plexiglass GS, yellow 303

(Röhm + Haas)

Width Thickness* Lengthmm (inch) mm mm (inch)610 (24") 1.2 - 3.5 640 (25")533 (21") 1.0 - 1.19 640 (25")457 (18") 0.8 - 0.99 640 (25")300 (12") 0.6 - 0.79 640 (25")

*Board thickness refers to thickness of base material.

Weight: max. 3 kg / PCBCurtain limitation: lacquer free edge on each side > 6 mmLacquer bead up to 25mm wide dependent on rigidity of panel.For thin and heavy boards see BOX COATER Technology.

■ The panel sides in the direction of travel through the equipment must be parallel within 0.02’’.■ Feeding of PCB’s into the CL machine must be made centrically (± 5 mm / ± 0.2“) and with the longer side

(Length) in the transport direction.■ Material: NEMA FR4■ Max. TWIST = 1.5% diagonal measured.

Floor

Quality: Antistatic, synthetic stoneLoad-carrying capacity: min. 2000 kg / m 2Vibration-free surrounding

3Edition October 2001 Subject to modifications!

KU145PR240-2

PR240L

PR155-1

PR156-C

PR609-A

vdef

Exhaust air Supply air

Transport at lacquer free board edge - no contact with coated board area

uncoated

PCB

Coating

T

coated

PCB

Lacquer

flash-off and drying cooling

Heat exchanger

1220

410

1100

6474

PR240L PR240-2PR609-A

KU145

PR155-1

PR156C

2920

3030

1220

600

1840

410

1100

3540

PC

1100Nm3/h 1800Nm3/h

¿3001800 Nm3/h

1600 Nm3/h

6bar

1Nm3/h

3x400V (N, PE)

50/60Hz

80 AT

210

2940

50Nm3/h

905

901

240

230

¿200

1600

700

1700

4

Dimensions (mm)

Distance to walls min. 1000 mm

CL-S3 A

Functional diagram

PCB Coating capacity: 90 PCB/h double sided

Number of PCB’s in the machine:PR240-1 70KU145 12

Total number 82


5

CL-S3


KU144 KU145PR240-2

PR240L

PR155-1

PR156-C

PR609-E PR609-A

vdef



uncoated

PCB

Coating

T

coated

PCB

Lacquer

coolingflash-off and dryingpreheating

Heat exchanger

1220

410

1100

8938

PR609-E

KU144

PR240L-2 PR240-2

PR609-A

KU145

PR155-1

PR156C

2920

1600

3030

905

1220

600

1800

410

1100

3540

PC

1800 Nm3/h1600 Nm3/h

3x400V (N, PE)

50/60Hz

125 AT

1100Nm3/h 1800Nm3/h

¿300

6bar

1Nm3/h

210 901 700

240

230

¿200

1700 2972

2940

50Nm3/h

Dimensions (mm)

Functional diagram

Number of PCB’s in the machine:KU144 12PR240-2 70KU145 12

Total number 94


KU145PR241

PR241L

PR155-1

PR156-C

PR609-A

vdef



uncoated

PCB

Coating

T

coated

PCB

Lacquer

cooling

k�hlen

flash-off and drying

PR241L-1

Heat exchanger

1220

410

1100

6470

PR241LPR241

PR609-A

KU145

PR155-1

PR156C

3920

3030

1220

600

1840

410

1100

3540

min.4200

PC

PR241L-11800Nm3/h

1800Nm3/h

¿300

1800Nm3/h 1800Nm3/h

¿300

1800 Nm3/h1600 Nm3/h

6bar

1Nm3/h

3x400V (N, PE)

50/60Hz

200 AT

2940

50Nm3/h

905

901

240

230

¿200

1600

700

1900

Ceiling300

1200

210

6

Dimensions (mm)CL-S4 HT A

Functional diagram

Number of PCB’s in the machine:PR241 120KU145 12

Total number 132



KU144PR609-E

uncoated

PCB

preheating

KU145PR241

PR241L

PR155-1

PR156-C

PR609-A

vdef



Coating

T

coated

PCB

Lacquer

coolingflash-off and drying

PR241L-1

Heat exchanger

1220

410

1100

8864

PR609-E

KU144

PR241LPR241

PR609-A

KU145

PR155-1

PR156C

3920

3030

1220

600

1840

410

1100

3540

min.4200

PC

PR241L-1

1800Nm3/h 1800Nm3/h

¿300

1800Nm3/h

1800Nm3/h

¿3001800 Nm3/h

1600 Nm3/h

3x400V (N, PE)

50/60Hz

200 AT

6bar

2Nm3/h

1600

700

1900

2940

50Nm3/h

905

901

240

230

¿200

Ceiling300

1200

Dimensions (mm)

Functional diagram

Number of PCB’s in the machine:KU144 12PR241 120KU145 12

Total number 144


7

CL-S4 HT


KU145PR240-2PR240-1

PR240L PR240L

PR155-2PR155-1

PR156-CPR156-C

PR609-A

vdefvdef

Exhaust air Supply air Exhaust air Supply air


uncoated

PCB

Coating of 1st side

TT

coated

PCB

Lacquer

Coating of 2nd side

Lacquer

flash-off and drying coolingflash-off and drying

Heat exchanger Heat exchanger

1220

410

1100

10500

PR240L-1 PR240-1 PR240L-2 PR240-2PR609-A

KU145

PR155-2PR155-1

PR156CPR156C

2920

3030

1220

600

1840

410

1100

3540

2972

PC

1100Nm3/h 1800Nm3/h

¿300

1100Nm3/h 1800Nm3/h

¿3001800 Nm3/h

1600 Nm3/h

6bar

1Nm3/h

3x400V (N, PE)

50/60Hz

200 AT

6bar

1Nm3/h

2940

905

901

240

230

¿200

1600

700

1700

50Nm3/h50Nm3/h

8

Dimensions (mm)CL-D3 A

Functional diagramNumber of PCB’s in the machine:PR240-1 70PR240-2 70KU145 12

Total number 152



KU144 KU145PR240-2PR240-1

PR240L PR240L

PR155-2PR155-1

PR156-CPR156-C

PR609-E PR609-A

vdefvdef

Exhaust air Supply air Exhaust air Supply air


uncoated

PCB

Coating of 1st side

TT

coated

PCB

Lacquer

Coating of 2nd side

Lacquer

flash-off and drying coolingflash-off and dryingpreheating

Heat exchanger Heat exchanger

1220

410

1100

12892

PR609-E

KU144

PR240-1 PR240L PR240-2

PR609-A

KU145

PR155-2PR155-1

PR156CPR156C

2920

3030

1220

600

1840

410

1100

2972

PC

1100Nm3/h 1800Nm3/h

¿300

1100Nm3/h 1800Nm3/h

¿3001800 Nm3/h

1600 Nm3/h

6bar

1Nm3/h

3x400V (N, PE)

50/60Hz

200 AT

6bar

1Nm3/h

PR240L210

1600

700

1700

50Nm3/h

905

901

240

230

¿200

50Nm3/h

2940

9

Dimensions (mm) CL-D3

Functional diagramNumber of PCB’s in the machine:KU144 12PR240-1 70PR240-2 70KU145 12

Total number 164



Heat exchanger

Heat exchanger

PR240-1

PR240L

PR155-1

PR156-C

vdef



uncoated

PCB

Coating of 1st side

T

Lacquer


KU145PR241

PR241L

PR155-2

PR156-C

PR609-A

vdef


T

coated

PCB

Lacquer


PR241L-1

Coating of 2nd side

1220

410

1100

10500

PR240L PR240-1 PR241LPR241

PR609-A

KU145

PR155-2PR155-1

PR156CPR156C

3920

3030

1220

600

1840

410

1100

3540

min.4200

PC

PR241L-1

1800Nm3/h 1800Nm3/h

¿300

1100Nm3/h 1800Nm3/h

¿3001800 Nm3/h

1600 Nm3/h

6bar

1Nm3/h

3x400V (N, PE)

50/60Hz

200 AT

6bar

1Nm3/h

¿300

1800Nm3/h1800Nm3/h

210

2920 50Nm3/h 50Nm3/h

2940

905

901

240

230

¿200

1600

700

1900

Ceiling300

1200

10

Dimensions (mm)CL-D4 HT A

Functional diagramNumber of PCB’s in the machine:PR240-1 70PR241 120KU145 12

Total number 202



KU144PR609-E

uncoated

PCB

preheating

PR240-1

PR240L

PR155-1

PR156-C

vdef



Coating of 1st side

TLacquer


KU145PR241

PR241L

PR155-2

PR156-C

PR609-A

vdef


T

coated

PCB

Lacquer


PR241L-1

Coating of 2nd side

Heat exchanger

Heat exchanger

2940

1220

410

1100

12920

PR609-E

KU144

PR240L PR240-1 PR241LPR241

PR609-A

KU145

PR155-2PR155-1

PR156CPR156C

3920

3030

1220

600

1840

410

1100

3540

min.4200

PC

PR241L-11800Nm3/h

1800Nm3/h

¿300

1100Nm3/h 1800Nm3/h

¿3001800 Nm3/h

1600 Nm3/h

6bar

1Nm3/h

3x400V (N, PE)

50/60Hz

250 AT

6bar

1Nm3/h

1800Nm3/h 1800Nm3/h

¿300

210

2920

Ceiling

50Nm3/h50Nm3/h

905

901

240

230

¿200

1600

700

1900

3001200

11

Dimensions (mm) CL-D4 HT

Functional diagramNumber of PCB’s in the machine:KU144 12PR240-1 70PR241 120KU145 12

Total number 214



12

Compact Line


Options■ Automatic lacquer level control system■ Main PLC system (ALLAN BRADLEY, SIMATIC) ■ Inlet buffer KU148 for max. 8 PCB’s, with centering unit (FILO) inlet buffer

KU 990 for 20 PCB’s with centering unit FIFO) ■ Integration of a 2nd coating station for lacquer change. Further options

on request. Maintenance- and service contract on request.

all4-PCB standard of performance from consultationand design...

The modular design of the Compact Line allows a trouble-free adaptation to customer-specific coatingrequirements. Our engineers will create an optimumsolution to cover your production needs. By custome-r’s request, each Compact Line is installed by all4-PCBand thoroughly tested. Only after presettings aremade and after acceptance by engineers, is the Com-pact Line cleared for delivery to the customer.

Installation, connection and commissioning and allproduction settings are carried out in co-operationwith lacquer suppliers.

. . . and production - High-quality performance from a competent partner.

The operating personnel is thoroughly trained at thecustomer’s site. Periodic maintenance by personnel of the after-sales-service department ensures reliableoperation of the Compact Line machine.

Please call us

We look forward to show you the best possible solutions.

all4-PCB (Switzerland) Ltd.Kuster Engineering Division

Erlenstrasse 27CH-4106 TherwilPhone +41 61 726 95 11Fax +41 61 726 95 28

[email protected]

compact line machine overview - all4-pcb: all4-pcb … · modul type buffer with centering device...

Documents