compact automatic mka - oneclick engineering · 2019. 12. 1. ·...
TRANSCRIPT
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__________________________________________________________________
Compact automatic MKA
__________________________________________________________________ Prog-Vers.>=2.13 / 07.07.2009
+
ENTER
-
ESC
F3F2F1
RESETQUITT
START
0TEST
MAN
AUTO
+
ENTER
-
ESC
F3F2F1
RESETQUITT
START
0TEST
MAN
AUTO0
I
0
I
G
+
ENTER
-
ESC
F3F2F1
RESETQUITT
START
0TEST
MAN
AUTO0
I
G
MKA Kompaktautomatik
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Characteristics
— Control unit on the mounting plate (no wiring needed) — Door operator panel with standard size 180mm x 180mm — Connecting terminals with connector — Membrane keyboard IP54 — Four line display for readout, operation, parameter setting and backlighting. — Bilingual, can be changed directly on equipment — Optional symbolic display of mains and generator switch — Remote controllable (operation mode selection, start/stop, acknowledgement, reset etc.) — Special functions (battery changeover and battery control for VDS and sprinkler systems) — Various freely selectable input functions — Various freely selectable output functions — Signal inputs with parameter-based functions (stop, LSA, de-energising etc.) — All control outputs as AC-coupled contacts (isolated) — 12VDC and 24VDC version — The latest micro controller technology — SMD technology — Automatic self-test — User-friendly settings with parameter-based software — Parameter editing directly on the equipment — Notification in the event of a transmitter defect or switch fault — Diverse internal error messages — Integrated operating hour counter — Start counter — KWH Counter — Synchronoscope
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Contents
Characteristics 2
Contents 3
1. Field of application 6
2. Functioning 6 2.1. Generator programme 6
2.1.1. Isolation operation 6 2.1.2. Parallel operation 6 2.1.3. Special Synchronising function 7 2.1.4. Start up synchronising 7 2.1.5. Speed synchronising 7
2.2. Mains/Generator programme 7 2.2.1. Changeover with gap 7 2.2.2. Overlapping synchronising 8 2.2.3. Mains parallel operation 8
2.3. Operating hour counter 8 2.4. Monitoring mains quality 9 2.5. Start counter 9 2.6. KWH counter 9 2.7. Synchronoscope 9 2.8. SD Card 9
2.8.1. Field of application 9 2.8.2. Save data 9 2.8.3. Load data 9
3. Operating and display basic unit MKA-OP 10 3.1. Display 12
3.1.1. Standard display 12 3.1.2. Operating messages 12
4. Menu overview 13 4.1. Function menu 13 4.2. Measuring menu 14 4.3. Regulator menu 15
4.3.1. Load sharing 15 4.3.2. Mains Im./Ex. Contr. 16 4.3.3. Cos Phi Contr. 17
4.4. Editing menu 18 4.4.1. Editing of an error message 19 4.4.2. Parameter setting on PC 19 4.4.3. Parameter overview 20
4.5. Time 27 4.6. Alarm memory 27
5. Connector pin assignment 28 5.1. OP2 28 5.2. Slot A 29 5.3. Slot B 30 5.4. Slot C 32 5.5. Slot C2 33 5.6. Slot C3 35 5.7. Slot D 36 5.8. Slot E 38 5.9. Slot F 40 5.10. Slot G 42
6. Basic settings 43
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6.1. Configuration 43 6.1.1. Functional description 43 6.1.2. Parameter setting 43
6.2. Options 44 6.2.1. Functional description 44 6.2.2. Parameter setting 44
7. Protection functions 45 7.1. Mains protection 45
7.1.1. Field of application 45 7.1.2. Functioning 45 7.1.3. Parameter setting 45
7.2. Current protection 46 7.2.1. Field of application 46 7.2.2. Functioning 46 7.2.3. Parameter setting 46 7.2.4. Thermal over current monitoring 47
7.3. Diff protection 47 7.3.1. Field of application 47 7.3.2. Functioning 48 7.3.3. Parameter setting 48 7.3.4. Infliction point 49
8. Special functions 49 8.1. Synchronising 49
8.1.1. Field of application 49 8.1.2. Functioning 49 8.1.3. Parameter setting 50
8.2. Engine controller 50 8.3. Power control 50
8.3.1. Field of application 50 8.3.2. Parameter setting 51 8.3.3. Power control functional diagram 51
8.4. Performance data (output values) 53 8.4.1. Functional description 53 8.4.2. Parameter setting 53
8.5. Nominal values 54 8.5.1. Functional description 54 8.5.2. Parameter setting 54
9. Analogue values 54 9.1. Optional analogue values 54
9.1.1. Functional description 54 9.1.2. Parameter setting 55 9.1.3. Calculation of analogue values 55
9.2. Speed sensing 55 9.2.1. Functional description 55 9.2.2. Parameter setting 56
9.3. Voltages 56 9.3.1. Functional description 56 9.3.2. Parameter setting 56
9.4. Currents 56 9.4.1. Functional description 56 9.4.2. Parameter setting 56
10. Free E/A 57 10.1. Digital Inputs 57 10.2. Digital Outputs 60 10.3. LED status messages 67
11. Operating values 69 11.1. Limit values 69
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11.1.1. Functional description 69 11.1.2. Parameter setting 69
11.2. Times 70 11.2.1. Functional description 70 11.2.2. Parameter setting 70
11.3. Counters 71 11.3.1. Functional description 71
12. Alarm settings 71 12.1. Alarm coding 71
12.1.1. Functional description 71 12.1.2. Parameter setting 71
12.2. Alarm limit values 72 12.2.1. Functional description 72 12.2.2. Parameter setting 72
13. Dimensional drawings 73 13.1. MKA-OP 73 13.2. MKA casing variants 74
14. Technical data 75
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1. Field of application
The MKA is a powerful function automatic to control and monitor combustion engines for sprinkler, emergency power, generator parallel and mains parallel systems. The automatic comes in different assembly variants. Modern parameter-based software is used to adapt to the different units and systems. This also can be carried out directly on the equipment display. Depending on expansion stage and variant assembly, analogue values can be connected as stan-dardised signals or direct (mains, generator voltage and generator currents). This allows the integra-tion of various protection and function units such as power control, power system protection, synchro-nisation and differential protection. Likewise, supply voltage and optional transmitters (pick-up) can be monitored. The mains and generator switch are controlled automatically or manually according to the selected operating mode. This also applies to starting and stopping the combustion engine. In using the widely adjustable times and counters, the automatic can be adapted easily and optimally to any requirement. The presetting of all parameters corresponds to DIN6280 or VDE0108. All parameters are stored zero voltage safe in a flash memory. Extensive internal and external (inputs for error messages) monitoring circles guarantee a safe opera-tion of the system, in which all electrical, mechanical operating equipment and system parts are monitored. From expansion stage 3 a generator/mains parallel operation is possible (overlapping or permanent parallel operation). Synchronisation and power system protection are integrated from this stage. The expansion stage 4 enables a direct power test with power control, current protection, differential protection etc.
2. Functioning
2.1. Generator programme
2.1.1. Isolation operation
In automatic operation the unit is started via the input "remote start" (term.B5). If the generator voltage
exceeds the limit value (TAB NO:2 LINE:5+6 COLUMN:3), the output “GLS ready“ (term.D25-26) is
closed. In order to switch on the GLS, the input “initial connection release/pilot” (free DE function no.
19) also must be set. If the input remains set even after the connection, the 50Hz control is enabled. If
the input is deactivated again after connection, the power control is enabled.
GLS is deselected by deactivating the input "remote start". If the 50Hz control is enabled, the GLS is
switched off immediately and the unit stops once the preset follow-up time expires (TAB NO:9
LINES:5 COLUMN:3). If, however, the power control is enabled and the power output is greater than
the limit value "unit charged", this is unloaded first. After unloading or after the "unloading time" is up,
the GLS is switched off.
2.1.2. Parallel operation
The selection and de-selection of GLS is made just as in isolated operation. Should the bus bar
voltage be available, the GLS is not switched on via the input “initial connection release/pilot”, but the
synchronisation is activated and the GLS is switched on via the syn pulse, which affects the output
“GLS On”.
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2.1.3. Special Synchronising function
The selection and de-selection of GLS is made just as in isolated operation. The synchronisation de-
scribed in parallel operation is not in function with the “special synchronising function”. As soon as the
bus bar voltage is available and the GLS is closed, the syn pulse is displayed from the output “NLS on/
Syn pulse” (term.31-32). For giving the syn impulse while gen cb is open, the DI „release special syn
function“ has to be energized. The synchronisation is used as an independent function. The use of an
external synchronising device is not applicable.
2.1.4. Start up synchronising
Activating start up synchronising takes place via a pulse to the DI “RELEASE START UP SYN” and is
only effective for a specific adjustable time (START UP MAX. TIME / TAB-NO:9 LINE: 41 COLUMN:
3).
With the activation of the start up synchronisation the DO “GLS READY” is set and the connection of
the GLS takes place via the DI “GLS ON START UP SYN”. All modules with a closed GLS are started.
The voltage and the frequency of the alternators build up together and equalise with each other. If, in case of an activated start up synchronising, the machine does not start on the first try, then the DO “GLS READY” is deactivated and the GLS is switched off. If the machine only starts on the second or third try, then the connection with the synchronisation takes place. The Alarm “GEN UNDERVOLTAGE” is disabled during the start up synchronising.
2.1.5. Speed synchronising
In the options table (TAB-NO: 15 LINE: 16), the “SPEED SYNCHRONISING” must be activated.
The activation takes place via a pulse to the DI “RELEASE START UP SYN” and is only effective for a
specific adjustable time (START UP MAX. TIME / TAB NO: 9 ROW: 41 COLUMN: 3).
All modules are started simultaneously and a deexcitation of the alternators takes place. After expiry of
the deexcitation time (START UP DEEXIT. TIME / TAB NO: 9 ROW: 42 COLUMN: 3) the “GLS
READY” message is transmitted to the control centre. This takes over the connection of the GLS (DE
“GLS ON START UP SYN) in a voltage-free condition on the busbar. The excitation is switched on
again and together the voltage builds up. The frequency of the alternators equalise with each other.
If, in case of an activated start up synchronising, the machine does not start on the first try, then the
DO “AUTOMATIC OPERATION” is deactivated. The ALARM “GEN UNDERVOLTAGE” is disabled
during the start up synchronisation.
2.2. Mains/Generator programme
2.2.1. Changeover with gap
In automatic operation the unit is started via the input "remote start" (term.B5). If the generator voltage
has reached its operating value (TAB NO:2 LINE:5+6 COLUMN:3) the NLS is switched off and the
GLS switched on.
Speed reduction is effected after mains return and deactivation of the input “remote start”. For speed
reduction and stopping the unit, the speed reduction time and the follow-up time (TAB NO:9 LINE:5+8
COLUMN:3) must have expired.
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2.2.2. Overlapping synchronising
2.2.2.1. Selection on remote start
The selection is made via the input “remote start”. If the generator voltage has reached its operating
value, the output “cancel locking” is set and synchronisation is triggered. If voltage and frequency are
within the preset limits, synchronous transfer takes place. During transfer both switches are closed for
approx. 0.2 seconds.
After deactivating the input “remote start”, once the speed reduction time is up, the output “cancel
locking” is set and synchronisation is triggered. If voltage and frequency are within the preset limits,
synchronous transfer takes place. During transfer both switches are closed for approx. 0.2 seconds.
After transfer the follow-up time expires and the unit stops.
2.2.2.2. Selection on mains power failure
In the event of power failure the unit starts. If the generator voltage has reached its operating value,
the NLS is switched off and the GLS switched on.
In the event of reset after the speed reduction time is up the output "cancel locking" is set and syn-
chronisation is triggered. If voltage and frequency are within the preset limits, synchronous transfer
takes place. During transfer both switches are closed for approx. 0.2 seconds. After the transfer the
follow-up time expires and the unit stops.
2.2.3. Mains parallel operation
2.2.3.1. Selection on remote start
The selection is made via the input “remote start”. If the generator voltage has reached its operating
value, the output “cancel locking” is set and synchronisation is triggered. If voltage and frequency are
within the preset limits, the GLS is switched on in the synchronous moment. Both switches are now on
and the output “parallel operation” (term.E27-28) is set. The power control is switched on.
After deactivating the input “remote start”, if the power is greater than the limit value "unit loaded" this
is first unloaded. Once unloaded or when the "unloading time" is up the GLS is switched off, the follow-
up time elapses and the unit stops.
2.2.3.2. Selection on mains power failure
In the event of mains power failure the unit starts. If the generator voltage has reached its operating
value, the NLS is switched off and the GLS switched on.
In the event of reset, once the speed reduction time has elapsed, the output "Cancel locking" is set
and synchronisation is triggers. If voltage and frequency are within the preset limits, transfer takes
place. During transfer both switches are closed for approx. 0.2 seconds. After transfer the follow-up
time elapses and the unit stops.
2.3. Operating hour counter
An operating hour counter is integrated into the automatic. The display of operating hours is found in
the measuring menu (point 4.2) in hours and minutes. The maximum time that can be counted is 1
million hours (114 years). The value cannot be reset and is also maintained in the event of power
failure.
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2.4. Monitoring mains quality
Under and over voltage and under and over frequency of the mains voltage are monitored. The monitoring is only active when the mains voltage has reached its operating value (TAB NO: 2 LINE: 7 COLUMN: 3). If one of the alarm threshold values drops below or is exceeded, then the relevant malfunction alert is displayed after the malfunction alert delay. The LED for “Mains voltage available” blinks and the start procedure is initiated.
2.5. Start counter
The start is displayed in the measurement menu (point 4.2). The maximum number of counts that can
be done are 32000 starts. The value cannot be reset and is also kept in case of a power failure.
2.6. KWH counter
The kW hours are displayed in the measurement menu (point 4.2). The maximum value that can be displayed is 999.999.999 kWh. The counter increments are dependent on the configured value in the power values menu under “kWh PER PULSE” (TAB NO: 24 COLUMN: 9). The value cannot be reset and is also kept in case of a power failure.
2.7. Synchronoscope
The synchronoscope is automatically faded into the third row when the synchronisation is active. The phasing is displayed and the direction of the arrow indicates whether the revolutions must be reduced (<) or increased (>).
2.8. SD Card
2.8.1. Field of application
The display unit will be fitted with an SD Card. All MKA project data will be stored on this card. Current projects can be found in the display unit and on the SD Card. The SD Card enables you to copy the current program status easily from one automatic to another. Furthermore all modifications of parameters can be done without difficulties via the SD Card. On the card you will find the text file „STM.TXT“. This file contains the entire error message history.
2.8.2. Save data
The current data set can be found in file „STD_FILE.FMT“, in folder STD_DIR on the SD Card. With each restart of the automatic, or in case of a modification of the parameter program, project data are saved. During data storage the file „STD_FILE.FMT“ is renamed and saved again with date and time in the folder STD_DIR. Then the file „STD_FILE.FMT“ will be generated again with the current data.
2.8.3. Load data
To load the current data set the key(+) has to be pressed when turning on the power. If an older program status has to be loaded the relevant file on the SD Card has to be renamed on the PC to „STD_FILE.FMT“. Then this file can be loaded with the key(+) pressed when power is turned on. In order to reset the automatic the (+)key and the (ESC)key have to be pressed at the same time when turning on the power.
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3. Operating and display basic unit MKA-OP
1 Backlit 4-line display with 20 characters per line. The lighting switches off automatically after
10 minutes if no key has been activated. Once a key is activated or an error message is pending, the lighting is switched on. In line 1 and 2 voltage and frequency of the generator as well as mains/bus bar are shown or the errors messages displayed. Operating notifications are displayed in line 3. The 4
th line is used to access functions or submenus. A complete
overview of the display notifications and functions is available under point 4. 2 Scrolling function through line 1 and 2. The measuring menu can be scrolled through in
trouble-free operation. When there are error messages pending, these are automatically displayed in line 1 and 2. If there are more than two messages pending these can be scrolled through.
3 Scrolling function through line 4. Scrolling through functions, menus and submenus. 4 Selection of functions or menus displayed in line 4. 5 Shifting the cursor left in the editing menu. 6 Shifting the cursor right in the editing menu. 7 Lowering the numerical values in the control and editing menu. In editing the fault indicator
text, letters and special characters are scrolled through backwards. 8 Raising the numerical values in the control and editing menu. In editing the fault indicator
texts, letters and special characters are scrolled through forwards. When the button is pressed characters are scrolled through quickly.
9 Pressing the ESC key skips directly from any display and submenu to the standard display. The editing menu has to be ended using the ESC button in order to save the modified pa-rameters.
10 Pressing the ENTER key closes the modified parameter in the editing menu. In the control menu the nominal value is set to the actual value for the internal load specification.
0
I
0
I RESETQUITT
START
0TEST
MAN
+
ENTER
-
ESC
F3F2F1G
AUTO
7
8
9
10
11
12
13
14
15
1618 171920212223242526272829
30
31
1 2 3 4 5 6
1.Line2.Line3.Line4.Line
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11 Function key which can be parameterised to a freely allocable output. The function can be selected as key or switch. The LED arranged in the key field can be parameterised to a freely allocable input and must be activated externally.
12 See key 11 13 See key 11 14 Acknowledging and resetting an error message. The yellow LED indicates a warning error
message. When the error message is switched off the yellow and red LED’s are illuminated. By pressing the key for the first time the LED’s go from flashlight to constant light. The horn is switched off. If the error message is corrected, pressing the key for the second time results in the LED's going out and the fault indicator texts disappear in the display. If the error message is not corrected, the second press of the key results in the LED's flashing again and the horn is set.
15 The LED function can be parameterised e.g. to display an error message. 16 With the selection of the operating mode OFF the generator switch is switched off and the
unit is stopped. The key “0” has priority over all other keys. Furthermore a general mains switch release is accorded and when there is mains power available this is switched off.
17 The unit can be started in the operating mode MAN with the key "Start". The output DA03 (term. B21/22) is active as long as the push buttons is pressed and the input “ignition speed” (term. A02) is not energized.
18 By selecting the operation mode test the gen set will be started and supervised automatically. The gen set runs without load. Mains and gen cb push buttons are active for manual on/off switching the cb’s. In case of a mains failure while test mode automatical emergency operation follows. Change back to mains supply after mains returns follows manually or by selecting the operation mode auto.
19 In the operating mode HAND manual operation is pre-selected. The unit can be started using the key "Start". Once started the function of the key changes and appears on the display as “OFF”. The unit can now be stopped again using this key. In this operation mode the control does not respond to a power failure. The switches have to be activated manually using the mains and generator switch keys.
20 E.g. NG control: With the selection of operating mode AUTOMATIC the unit is made ready for automatic start. In the event of power failure it leads to automatic replacement power operation. The unit is automatically started, the mains switch release is cancelled and the generator switch release is accorded. The consumer loads are supplied by the generator. In the case of mains return (restart), once the time stages have elapsed, the loads are auto-matically set to the mains. The unit is stopped after one cooling run. For automatic start re-mote start input can also be used, e.g. to achieve load test or top load operation with or with-out synchronisation.
21 The LED function can be parameterised e.g. to display an error message. 22 LED for unit operation. Together with the operating message “MOTOR RUNNING” the LED
also lights up. Once the unit has ground to a halt and the stopping time is up, the operating message “MOTOR STANDING” appears and the LED goes out.
23 The LED function can be parameterised, e.g. to display an error message. 24 See key 25 25 Keys for generator switch OFF and ON. The LED’s in the key fields are controlled via the
switch feedback signals. The keys are only enabled in manual and test operation with the available generator power. By means of software the generator switch release and mains switch release are locked. The generator and mains switches have to be locked externally using breakers. The internal locking is cancelled during synchronisation.
26 The LED function can be parameterised, e.g. to display an error message. 27 See key 28 28 Keys for mains switch OFF and ON. The LED’s in the key fields are controlled via the switch
feedback signals. These keys are only enabled in manual and test operation. Mains switch release and generator switch release are locked using software. These should also be locked externally using breakers. The internal locking is cancelled by introducing synchronisation.
29 The LED function can be parameterised, e.g. to display an error message. 30 LED available for mains voltage. 31 LED available for generator voltage.
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3.1. Display
3.1.1. Standard display
G: 400V 50HZ
N/S: 400V 50HZ
MOTOR RUNNING
MEASURING
Unless an error message is pending, the voltages and frequencies are displayed. In order to display
other measuring values, pressing key 2 takes the operator into the measuring menu. By continuing to
press the key you can scroll through the measuring menu. Pressing the key 9 "ESC" leaves the menu
and returns to the standard display. An overview of the measuring menu is under point 4.2.
FUEL SHORTAGE
OVER CURRENT
MOTOR RUNNING
MEASURING
If error messages are pending, the text in the first two lines is displayed. Should more than two error
messages be pending, it is possible to scroll through the messages using key 2. When an error mes-
sage is accrued the standard display is always integrated with the corresponding fault indicator text. In order to access the measuring menu when there is an error message pending, the function
“MEASURING” in the lowest line has to be accessed with key 3. The measuring menu is opened with
key 4.
3.1.2. Operating messages
G: 400V 50HZ
N/S: 400V 50HZ
MOTOR STANDING
MEASURING
In line 3 the current operating messages are integrated according to the operating status. The following messages are available.
“MOTOR STANDING” The unit is in standing and the stopping time is up.
“MOTOR RUNNING” The unit is in operation. Operation is identified if on the input “firing speed reached” (term. A02) input a 24VDC signal is pending.
“SPEED: 0 U/MIN“ If speed sensing is activated, the evaluation is made via the pick-up (term. A01). If the speed exceeds the preset value for firing speed, the speed is displayed.
“SPRINKLER REQUIREMENT” Start requirement via the input “Sprinkler start” (term. B06).
“SPRINKLER DE-SELECTION” When removing the signal on the input “Sprinkler start” the operating message “SPRINKLER DE-SELECTION” comes and stays pending until the cooling time for the sprinkler is up. The message “MOTOR RUNNING” is shown for as long as the normal cooling time is up. Then the unit stops.
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4. Menu overview
4.1. Function menu
Press key 3 to scroll through the line 4. The functions or menus displayed can be performed and
opened with the key 4. According to the same principle the menus can be scrolled through with key 3
and the function performed with key 4. Pressing the "ESC" key 9 will take the operator from any dis-
play directly back to the standard display
Speed adjustingwith the buttons
Contrast adjustingwith the buttons
Change over betweenlanguage 1and 2
See point 4.5
See point 4.4
See point 4.6
+-
+-
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM E A S U R I N G
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PG O V E R N E R
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PS P E E D
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O P< [ - ] / > [ + ]
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PS I G . T E S T
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PP A R A M E T E R
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PD A Y / T I M E
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PA L A R M - M E M O R Y
Standard screen
Back to standard screen
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4.2. Measuring menu
:::
4 0 0 V 5 0 . 0 C Y 4 0 0 V 4 0 0 V
G E N E R A T O R :L 1 - 2L 2 - 3L 3 - 1
:::
4 0 0 V 5 0 . 0 C Y 4 0 0 V 4 0 0 V
ENGINE UP TIME 0 H 0 MIN SUPPLY VOLTAGE U : 27.0 V
ZEITEN / TIMERCOOLING DOWN NORMAL 0 S
START COUNTER 0
KWH COUNTER 0.000 KWH
SPEED
0 U/MIN
ACTIVE POWER VALUESPQS
:::
0 K W 0 K V A R 0 K V A
DIFF. PROTECT. VALUESId1ID2Id3
:::
0 A 0 A 0 A
VOLTAGE / CURRENTL1L2L3
:::
0 V I : 0 A 0 V I : 0 A 0 V I : 0 A
PHASE POWER:P1P2P3
:::
0 K W 0 K W 0 K W
Only speed measuring is activated.
With the buttons -/+ various times can displayed
Only diff. protect. is activated.
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM E A S U R I N G
Select measuring menu
Standard screen
Back to standard screen with button ESC
In case of reverse power or inverse current power, the value willbe indicated with a negative sign.
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4.3. Regulator menu
4.3.1. Load sharing
The preset reference value for the power control can be made internally and externally. The internal
specification is made using keys 7 and 8. The preset value is also kept if the 24V voltage supply fails.
For internal presetting the key “ENTER” 10 can be used to set the nominal value to the actual value,
which is displayed in line 3. So the adjustment is made again with keys 7 and 8. If the presetting is
carried out externally, a 0 – 10VDC signal has to be set on terminals F15 (-) and F16 (+). Evaluation of the signal can be scaled. By default the 0 – 10VDC correspond to a nominal value of 0 – 125%.
Standard screen
L O A D S H A R I N GA C T I V E P O W E R 0 . 0 %S E T P O I N T 0 . 0 %I N T E R N [ X ]
L O A D S H A R I N GA C T I V E P O W E R 0 . 0 %S E T P O I N T 0 . 0 %E X T E R N [ ]
L O A D S H A R I N GA C T I V E P O W E R 0 . 0 %S E T P O I N T 0 . 0 %E X T E R N [ X ]
L O A D S H A R I N GA C T I V E P O W E R 0 . 0 %S E T P O I N T 0 . 0 %I N T E R N [ ]
ESC
Setpoint adjusting with the buttons
Setpoint adjusting follows by an external0 - 10VDC signal connected at the term.F 15- / 16+
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM E A S U R I N G
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PL O A D S H A R I N G
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM A I N S I M . / E X . C O N T R .
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PG O V E R N E R
Back to standard screen with buttonThe regulator menu willonly be faded in, if the function “Mains parallel possible” isactivated in the table “Options”.
The mains im/export controller in the regulation menu, will onlybe faded in, if the function “mains im/export controller” is active in the table “Options”.
+-
16/75
4.3.2. Mains Im./Ex. Contr.
The mains im/export controller regulates the generator power during mains parallel operation until reaching the preadjusted value. While adjusting the setpoint it is important if the power shall be exported to or imported from mains. For export the setpoint has to be negative, for import positive.
Internal preadjusting is done by using the buttons 7 and 8. The adjusted value will be maintained also
if 24V voltage supply fails. The adjusting range of the mains set point can be limited (Table:23; Line:5; Column: 3+4). For actual mains value indication the 0 – 10VDC measuring transducer signal must be connected to the terminals F13(-) and F(+). The analogue input can be scaled and has to be adapted to the measuring transducer(Table:14; Line:5; Column:8+9). Example: For an im/export regulation a measuring transducer is needed p.e. with an output from 0 – 10VDC for a power range from –500KW (export) to +500KW (import). All measuring values will be indicated in KW. To activate the regulation during mains parallel operation the DI “mains im/export controller” has to be energized.
Standard screen
ESC
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM E A S U R I N G
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM A I N S I M . / E x . C O N T R .
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PL O A D S H A R I N G
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PG O V E R N E R
Back to standard screen with buttonThe regulator menu willonly be faded in, if the function “Mains parallel possible” isactivated in the table “Options”.
Setpoint adjusting with the buttons
+-
M A I N S I M . / E X . C O N T R .M - A C T. V A L . 0 K WM - S E T P O I N T 0 K W G - A C T. VA L . 0 K W
Mains set point indication follows by an external 0 - 10VDC signal at the terminals F 13- / 14+
The mains im/export controller in the regulation menu, will onlybe faded in, if the function “mains im/export controller” is active in the table “Options”.
G
Export-KW
ImportKW
measuring transducer0 - 10VDC signalfor mains actual value
MKA analogue inputterm. F13- / F14+
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4.3.3. Cos Phi Contr.
The Cos Phi contr. regulates the reactive power factor during mains parallel operation until
reaching the preadjusted value. Preadjusting is done by using the buttons 7 and 8. The adjusted
value will be maintained also if 24V voltage supply fails. The setpoint can be set to the current
actual value, as shown in line 2, with the key “ENTER“ 10. Further adjusting will then be done with
the buttons 7 and 8. Regulation is done via adjustment pulses at the outputs „Voltage higher“
respectively „Voltage lower“, which have to be parameterised to two free digital outputs.
-
G : 0 V 0 . 0 H Z N / S : 4 0 0 V 5 0 . 0 H Z E N G I N E S T O P M E A S U R I N G
Standard screen G : 0 V 0 .0 H Z N / S : 4 0 0 V 5 0 . 0 H Z
E N G I N E S T O P G O V E R N O R
G : 0 V 0 . 0 H
Z N / S : 4 0 0 V 5 0 . 0 H Z E N G I N E S T O P M A I N S I M. / E X. C O N T R.
G : 0 V 0 . 0 H Z N / S : 4 0 0 V 5 0 . 0 H Z E N G I N E S T O P
C O S P H I C O N T R.
C O S P H I C O N T R. C O S 1 . 0 0 I
S E T P O I N T 1 . 0 0 I I N T E R N A L L Y [ X ]
Back to standard screen with button ESC
Setpoint adjusting with the buttons +
The regulator menu will only be
faded in, if the function “Mains
parallel possible” is activated in
the table “Options”.
The mains im/export controller in the regulation menu, will
only be faded in, if the function „mains im/export controller“
is active in the table „Options“.
L O A D S H A R I N G
E N G I N E S T O P N / S : 4 0 0 V 5 0 . 0 H Z G : 0 V 0 . 0 H Z
Load sharing in the regulation menu, will only be
faded in, if the function „load sharing“ is active in the
table „Options“.
The Cos Phi contr. In the regulation menu, will
only be faded in, if the function „Cos Phi
contr.“ is active in the table „Options“. -
18/75
4.4. Editing menu
C u r s o r
Back to Standard screen
Optional it is possible to configure the MKA by using a PC with depending software.
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PM E A S U R I N G
Standard screen
- - - - * * - - - - P A R A M E T E R T R A N S F E R - - - - * * - - - -
K O M P A K T A U T O M A T I K M K A
O P - 0 2 V 1 . 0 0 _ _ / _ _ / _ _
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PP A R A M E T E R
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PE D I T
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PP C - K O N F I G
D A T A B A S ET R A N S F E R E D
W A I T F O R P C
Input of numbers with +-
ENTER
ESC
ESC
ESC
5 x
Back to standard screen with button
Back to Standard screen
MKA_OP205_Compact_automatic_actuell_e.doc – 02/2010 - MES- Artikel Nr.: F-00-MES-000-000 19/75
4.4.1. Editing of an error message
Warning: This function is only enabled, if the motor is standing and the operating mode “Off”
is selected. In the editing menu all settings as well as the fault indicator text of the compact automatic can be modified. A complete overview of the parameters is to be found under point 4.3.3. The individual pa-rameters are selected by setting TAB NO, the LINE as well as the COLUMN. !!! All settings are protected against unauthorized and accidental changing and can be regarded only (starts with OP2 prog. Vers. 1.14) !!!
The input lock will be deactivated if in the edit mode the push button 4 will be pressed for 3 sec.. The
LED’s in the keypad “QUITT/RESET” flash up. If the edit mode has been left, the lock is active again.
4.4.2. Parameter setting on PC
A detailed description is supplied along with the parameterisation software if this comes within the scope of delivery.
+
+
+
= 1 activated
= 0 - 9
= A - Z ; Special character
TAB-NR: = TAB-NO:
ZEILE: = LINE:
SPALTE: = COLUMN:
= 0 deactivated
= A - Z ; Special character
+
+
+
-
-
RELEASERELEASE WITH OPERATIONRELEASE WITH GCBRELEASE WITH GCB/MCBCLOSED CIRC. CURRENTSPARESPRINKLER STOPNORMAL STOPCB OFFBLOCKINGDEEXCITATIONFM GROUP 1FM GROUP 2FM GROUP 3FM GROUP 4WARNING
ENTER
ENTER
ENTER
Alarm functions
Back to standard screen with button ESC
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4.4.3. Parameter overview
T_DREHZAHL (speed measurement)
TAB NO 1 LINE: 1 SPEED COLUMN: 3 144 Imp/Min
T_GRENZW_BW (limit for operating messages)
TAB NO 2 LINE: 1 FIRING SPEED COLUMN: 3 400 U/Min COLUMN: 4 40 U/Min LINE: 2 NOMINAL SPEED COLUMN: 3 1450 U/Min COLUMN: 4 50 U/Min
No function LINE: 3 SPEED RANGE ON COLUMN: 3 1450 U/Min COLUMN: 4 10 U/Min
No function LINE: 4 SPEED RANGE TO COLUMN: 3 1550 U/Min COLUMN: 4 10 U/Min LINE: 5 GEN NOMINAL VOLTAGE COLUMN: 3 85 %
COLUMN: 4 2 %
LINE: 6 GEN NOMINAL FREQUENCY COLUMN: 3 480 1/10 Hz COLUMN: 4 20 1/10 Hz LINE: 7 MAINS NOMINAL VOLTAGE COLUMN: 3 85 %
COLUMN: 4 2 %
No function LINE: 8 MAINS NOMINAL FREQ. COLUMN: 3 480 1/10 Hz COLUMN: 4 20 1/10 Hz
T_GRENZW_STM (limit for fault messages)
TAB NO 3 LINE: 1 SUPPLY VOLTAGE COLUMN: 3 240 1/10 V LINE: 2 BATT. U 1 COLUMN: 3 240 1/10 V LINE: 3 BATT. U 2 COLUMN: 3 240 1/10 V LINE: 4 UNDER SPEED COLUMN: 3 1300 U/Min LINE: 5 OVER SPEED COLUMN: 3 1650 U/Min LINE: 6 GEN OVER VOLTAGE COLUMN: 3 110 %
LINE: 7 GEN UNDER VOLTAGE COLUMN: 3 85 %
LINE: 8 GEN OVER FREQUENCY COLUMN: 3 530 1/10 Hz LINE: 9 GEN UNDER FREQUENCY COLUMN: 3 470 1/10 Hz
No function LINE: 10 MAINS OVER VOLTAGE COLUMN: 3 115 %
No function LINE: 11 MAINS UNDER VOLTAGE COLUMN: 3 85 %
No function LINE: 12 MAINS OVER FREQUENCY COLUMN: 3 530 %
No function LINE: 13 MAINS UNDER FREQUENCY COLUMN: 3 470 %
LINE: 14 START COUNTER NORMAL COLUMN: 3 3 Starts LINE: 15 START COUNTER SPRINK. COLUMN: 3 10 Starts LINE: 16 START COUNTER WARNING COLUMN: 3 10 Starts
T_KONFIGURATION (configuration)
TAB NO 4 LINE: 1 CONFIGURATION COLUMN: 3 4 System type COLUMN: 4 1 Language COLUMN: 5 255 With mains switch control COLUMN: 6 255 With integrat. syn and mains protec. COLUMN: 7 255 With integrated current metering COLUMN: 8 255 Card C COLUMN: 9 255 Card E COLUMN: 10 255 With differential protection COLUMN: 11 255 Card G COLUMN: 12 400 Nominal voltage COLUMN: 13 500 Nominal current COLUMN: 14 345 Nominal power COLUMN: 15 0 Nominal frequency 60Hz COLUMN: 16 0 Mains form 3 conductor COLUMN: 17 0 Factor ampere COLUMN: 18 0 Factor volt COLUMN: 19 0 Factor power COLUMN: 20 0 Card C2
COLUMN: 21 0 Card C3
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T_STM (coding fault messages)
TAB NO 6 LINE: 1 OIL PRESSURE COLUMN: 3 -16125
COLUMN: 4 0 Sec. LINE: 2 KW TEMPERATURE COLUMN: 3 -32509
COLUMN: 4 5 Sec. LINE: 3 KW SHORTAGE COLUMN: 3 -32509
COLUMN: 4 10 Sec. LINE: 4 FAULT INDICATOR INPUT004 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 5 FAULT INDICATOR INPUT005 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 6 FAULT INDICATOR INPUT006 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 7 FAULT INDICATOR INPUT007 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 8 FAULT INDICATOR INPUT008 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 9 FAULT INDICATOR INPUT009 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 10 FAULT INDICATOR INPUT010 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 11 FAULT INDICATOR INPUT011 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 12 FAULT INDICATOR INPUT012 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 13 FAULT INDICATOR INPUT013 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 14 FAULT INDICATOR INPUT014 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 15 FAULT INDICATOR INPUT015 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 16 FAULT INDICATOR INPUT016 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 17 FAULT INDICATOR INPUT017 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 18 FAULT INDICATOR INPUT018 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 19 FAULT INDICATOR INPUT019 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 20 FAULT INDICATOR INPUT020 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 21 FAULT INDICATOR INPUT021 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 22 FAULT INDICATOR INPUT022 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 23 FAULT INDICATOR INPUT023 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 24 FAULT INDICATOR INPUT024 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 25 FAULT INDICATOR INPUT025 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 26 FAULT INDICATOR INPUT026 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 27 FAULT INDICATOR INPUT027 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 28 FAULT INDICATOR INPUT028 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 29 FAULT INDICATOR INPUT029 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 30 FAULT INDICATOR INPUT030 COLUMN: 3 -32509
COLUMN: 4 0 Sec.
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LINE: 31 FAULT INDICATOR INPUT031 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 32 FAULT INDICATOR INPUT032 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 33 EMERGENCY OFF COLUMN: 3 -30173
COLUMN: 4 0 Sec. LINE: 34 ABORTED START COLUMN: 3 -32253
COLUMN: 4 0 Sec. LINE: 35 SPEED SENSOR DEFECT COLUMN: 3 -32701
COLUMN: 4 2 Sec. LINE: 36 OVER SPEED COLUMN: 3 -32477
COLUMN: 4 1 Sec. LINE: 37 UNDER SPEED COLUMN: 3 -16125
COLUMN: 4 0 Sec. LINE: 38 SUPPLY U< COLUMN: 3 -32765
COLUMN: 4 30 Sec. LINE: 39 BATT 1 U< COLUMN: 3 -32765
COLUMN: 4 30 Sec. LINE: 40 BATT 2 U< COLUMN: 3 -32765
COLUMN: 4 30 Sec. LINE: 41 GENERATOR LS FAULT COLUMN: 3 -32765
COLUMN: 4 3 Sec. LINE: 42 MAINS LS FAULT COLUMN: 3 -32765
COLUMN: 4 3 Sec. LINE: 43 SYN TIME TOO LONG COLUMN: 3 -32765
COLUMN: 4 180 Sec. LINE: 44 GEN OVERVOLTAGE COLUMN: 3 -32509
COLUMN: 4 5 Sec. LINE: 45 GEN UNDERVOLTAGE COLUMN: 3 -16125
COLUMN: 4 0 Sec. LINE: 46 GEN OVERFREQUENCY COLUMN: 3 -32509
COLUMN: 4 5 Sec. LINE: 47 GEN UNDERFREQUENCY COLUMN: 3 -16125
COLUMN: 4 2 Sec. LINE: 48 MAINS OVERVOLTAGE COLUMN: 3 -32767
COLUMN: 4 5 Sec. LINE: 49 MAINS UNDERVOLTAGE COLUMN: 3 -32767
COLUMN: 4 2 Sec. LINE: 50 MAINS UNDERFREQUENCY COLUMN: 3 -32767
COLUMN: 4 0 Sec. LINE: 51 MAINS UNDERFREQUENCY COLUMN: 3 -32767
COLUMN: 4 0 Sec. LINE: 52 ABORTED START WARNING COLUMN: 3 -32765
COLUMN: 4 0 Sec. LINE: 53 CUT-OUT FAULT COLUMN: 3 -32509
COLUMN: 4 60 Sec. LINE: 54 DEVICE ERROR INTERNAL COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 55 OVER CURRENT 1 COLUMN: 3 -32509
COLUMN: 4 0 Sec. LINE: 56 OVER CURRENT 2 COLUMN: 3 259
COLUMN: 4 0 Sec. LINE: 57 OVER CURRENT THERMAL COLUMN: 3 -32733
COLUMN: 4 0 Sec. LINE: 58 DIFF PROTEC. WARNING COLUMN: 3 -32765
COLUMN: 4 10 Sec. LINE: 59 DIFF PROTEC. SWITCH-OFF COLUMN: 3 -32477
COLUMN: 4 0 Sec. LINE: 60 REVERSE POWER 1 COLUMN: 3 -32637
COLUMN: 4 10 Sec.
MKA_OP205_Compact_automatic_actuell_e.doc – 02/2010 - MES- Artikel Nr.: F-00-MES-000-000 23/75
LINE: 61 REVERSE POWER 2 COLUMN: 3 -32637
COLUMN: 4 0 Sec. LINE: 62 OVERLOAD 1 COLUMN: 3 -32637
COLUMN: 4 20 Sec. LINE: 63 OVERLOAD 2 COLUMN: 3 -32637
COLUMN: 4 5 Sec. LINE: 64 UNBALANCED LOAD COLUMN: 3 -32637
COLUMN: 4 20 Sec. T_ZAEHLER No function (counter)
TAB NO 8 LINE: 1 Z01 COLUMN: 3 0 1/10s
T_ZEITEN (times)
TAB NO 9 LINE: 1 RESERVE COLUMN: 3 0 1/10s LINE: 2 START DELAY COLUMN: 3 10 1/10s LINE: 3 STARTING MOTOR ON COLUMN: 3 90 1/10s LINE: 4 STARTING MOTOR INTERVAL COLUMN: 3 50 1/10s LINE: 5 COOLING TIME NORMAL COLUMN: 3 1800 1/10s LINE: 6 COOLING TIME SPRINK. COLUMN: 3 6000 1/10s LINE: 7 STOPPING TIME COLUMN: 3 100 1/10s LINE: 8 COOLING RESPONSE TIME COLUMN: 3 60 1/10s LINE: 9 N/G SWITCHING TIME COLUMN: 3 10 1/10s LINE: 10 IMPURITY RELEASE1 COLUMN: 3 90 1/10s LINE: 11 IMPURITY RELEASE2 COLUMN: 3 50 1/10s LINE: 12 IMPURITY RELEASE3 COLUMN: 3 300 1/10s LINE: 13 GENERATOR VOLTAGE COLUMN: 3 10 1/10s LINE: 14 GENERATOR UNDERVOLT. COLUMN: 3 30 1/10s LINE: 15 UNLOADING TIME COLUMN: 3 600 1/10s LINE: 16 SPEED GOVERNOR RESET COLUMN: 3 20 1/10s LINE: 17 BATTERY REVERSAL 1 COLUMN: 3 5 1/10s LINE: 18 BATTERY REVERSAL 2 COLUMN: 3 5 1/10s LINE: 19 START PREPARATION COLUMN: 3 0 1/10s LINE: 20 PREHEAT COLUMN: 3 0 1/10s LINE: 21 HORN OFF COLUMN: 3 1200 1/10s LINE: 22 RESERVE COLUMN: 3 0 1/10s LINE: 23 GEN IMP DELAY COLUMN: 3 20 1/10s LINE: 24 MAINS IMP DELAY COLUMN: 3 20 1/10s LINE: 25 GEN OFF SHIFT COLUMN: 3 20 1/10s LINE: 26 MAINS OFF SHIFT COLUMN: 3 20 1/10s LINE: 27 NO FUNCTION COLUMN: 3 10 1/10s LINE: 28 NO FUNCTION COLUMN: 3 10 1/10s LINE: 29 DELAY DE- FUNCT 09 COLUMN: 3 10 1/10s LINE: 30 MAINS FAILURE TEST COLUMN: 3 100 1/10s LINE: 31 RESET EXTENSION COLUMN: 3 10 1/10s LINE: 32 DISPLAY OFF COLUMN: 3 6000 1/10s LINE: 33 ENGINE SOLENOID VALVE COLUMN: 3 20 1/10s LINE: 34 FUEL SOLENOID VALVE COLUMN: 3 50 1/10s LINE: 35 EMERGENCY LIGHT COLUMN: 3 1800 1/10s LINE: 36 SPACE VENTILATOR COLUMN: 3 300 1/10s LINE: 37 PRELUB. COUNTER COLUMN: 3 90 LINE: 38 PRELUB. BREAK COLUMN: 3 600 1/10s LINE: 39 PRE-GREASING TIME COLUMN: 3 1200 1/10s
LINE: 40 RESERVE COLUMN: 3 1/10s
LINE: 41 ST-UP SYN MAX TIME COLUMN: 3 200 1/10s
LINE: 42 ST-UP SYN DEEXCIT T. COLUMN: 3 0 1/10s LINE: 43 ST-UP EXCIT TIME COLUMN: 3 50 1/10s
T_FREI_DE (free DI)
TAB NO 10 LINE: 1 DI 15 / term. B11 COLUMN: 3 3 Function number LINE: 2 DI 16 / term. B12 COLUMN: 3 0 Function number LINE: 3 DI 31 / term. E11 COLUMN: 3 9 Function number LINE: 4 DI 32 / term. E12 COLUMN: 3 14 Function number LINE: 5 DI 41 / term. C3 5 COLUMN: 3 0 Function number
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LINE: 6 DI 42 / term. C3 6 COLUMN: 3 0 Function number LINE: 7 DI 43 / term. C3 7 COLUMN: 3 0 Function number LINE: 8 DI 44 / term. C3 8 COLUMN: 3 0 Function number LINE: 9 DI 45 / term. C3 9 COLUMN: 3 0 Function number LINE: 10 DI 46 / term. C3 10 COLUMN: 3 0 Function number LINE: 11 DI 47 / term. C3 11 COLUMN: 3 0 Function number LINE: 12 DI 48 / term. C3 12 COLUMN: 3 0 Function number
T_FREI_DA (free DO)
TAB NO 11 LINE: 1 DO7 / term. B29-30 COLUMN: 3 10 Function number LINE: 2 DO8 / term. B31-32 COLUMN: 3 0 Function number LINE: 3 DO15 / term. C29-30 COLUMN: 3 12 Function number LINE: 4 DO16 / term. C31-32 COLUMN: 3 14 Function number LINE: 5 DO27 / term. E29-30 COLUMN: 3 32 Function number LINE: 6 DO28 / term. E31-32 COLUMN: 3 14 Function number LINE: 7 DO31 / term. G06-07 COLUMN: 3 0 Function number LINE: 8 DO32 / term.G06-08 COLUMN: 3 0 Function number LINE: 9 DO33 / term. G06-09 COLUMN: 3 0 Function number LINE: 10 DO34 / term G06-10 COLUMN: 3 0 Function number LINE: 11 DO35 / term. G06-11 COLUMN: 3 0 Function number LINE: 12 DO36 / term. G06-12 COLUMN: 3 0 Function number LINE: 13 DO37 / term. G06-13 COLUMN: 3 0 Function number LINE: 14 DOA38 / term. G06-14 COLUMN: 3 0 Function number LINE: 15 DO39 / term. G22-23 COLUMN: 3 0 Function number LINE: 16 DO40 / term. G22-24 COLUMN: 3 0 Function number LINE: 17 DO41 / term. G22-25 COLUMN: 3 0 Function number LINE: 18 DO42 / term. G22-26 COLUMN: 3 0 Function number LINE: 19 DO43 / term. G22-27 COLUMN: 3 0 Function number LINE: 20 DO44 / term. G22-28 COLUMN: 3 0 Function number LINE: 21 DO45 / term. G22-29 COLUMN: 3 0 Function number LINE: 22 DO46 / term. G22-30 COLUMN: 3 0 Function number LINE: 23 DO55 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 24 DO56 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 25 DO7 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 26 DO58 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 27 DO59 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 28 DO60 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 29 DO61 / term. C3 17-18 COLUMN: 3 0 Function number LINE: 30 DO62 / term. C3 17-18 COLUMN: 3 0 Function number
T_DIFFSCHUTZ (differential current protection)
TAB NO 12 LINE: 1 COLUMN: 3 10 % Pre warning value 4 20 1/10s Pre warning delay 5 20 % Cut-out value 6 0 1/10s Cut-out value delay 7 50 % Inflection point
8 100 No function 9 200 1/10s Idle cycle
T_STROMSCHUTZ (current protection)
TAB NO 13 LINE: 1 CURRENT PROTECTION COLUMN: 3 250 % Over current 1 COLUMN: 4 15 1/10s Over current 1 delay COLUMN: 5 250 % Over current 2 COLUMN: 6 15 1/10s Over current 2 delay COLUMN: 7 255 [YES] Heat release
T_ANALOGW (analog data)
TAB NO 14 LINE: 1 ANALOG 1
LINE: 2 ANALOG 2
LINE: 3 ANALOG 3
LINE: 4 ANALOG 4
MKA_OP205_Compact_automatic_actuell_e.doc – 02/2010 - MES- Artikel Nr.: F-00-MES-000-000 25/75
LINE: 5 ANALOG 5 INPUT COLUMN: 3 1 AE 0-10VDC Measuring system COLUMN: 4 0 Start COLUMN: 5 1250 End COLUMN: 6 0 Decimal places COLUMN: 7 2 Function no. Pilot power COLUMN: 8 -500 KW Initial value COLUMN: 9 500 KW End value COLUMN: 10 0 Decimal places COLUMN: 11 3 Function no. Mains power LINE: 6 ANALOG 6 OUTPUT COLUMN: 3 65 AA 0-10VDC Measuring system COLUMN: 4 0 Start COLUMN: 5 1250 End COLUMN: 6 0 Decimal places COLUMN: 7 2 Function no. Pilot power COLUMN: 8 0
0/oo Initial value
COLUMN: 9 800 0/oo End value
COLUMN: 10 0 Decimal places COLUMN: 11 1 Function no. Generator power
T_OPTIONEN (options)
TAB NO 15 LINE: 1 OPERATING SOLENOID COLUMN: 3 255 [YES] LINE: 2 SPEED SENSING COLUMN: 3 0 [NO] LINE: 3 SPECIAL SYNCHRONISER COLUMN: 3 0 [NO] LINE: 4 EXT. C.B. CONTROL COLUMN: 3 0 [NO] LINE: 5 OPTION 05 COLUMN: 3 0 [NO] LINE: 6 OPTION 06 COLUMN: 3 0 [NO] LINE: 7 ISOCHRON COLUMN: 3 255 [YES] LINE: 8 OPTION 08 COLUMN: 3 0 [NO] LINE: 9 OPTION 09 COLUMN: 3 0 [NO] LINE: 10 MAINS PARALLEL POSSIBLE COLUMN: 3 255 [YES] LINE: 11 SPEED INCREASE COLUMN: 3 255 [YES] LINE: 12 ONLY EXT. LOADCONTROL COLUMN: 3 255 [YES] LINE: 13 COMMUNICATION AS511 COLUMN: 3 0 [NO] LINE: 14 MAINS IM/EXPORT CONTR. COLUMN: 3 0 [NO] LINE: 15 MONITORING MAINS QAULITY COLUMN: 3 0 [NO] LINE: 16 SPEED SYNCHRONISING COLUMN: 3 0 [NO]
T_NETZSCHUTZ (mains protection)
TAB NO 16 LINE: 1 MAINS PROTECTION COLUMN: 3 90 % Min. voltage L1-L2 COLUMN: 4 110 % Max. voltage L1-L2 COLUMN: 5 1 % Hyst. Voltage measuring COLUMN: 6 2 Cycles Release delay Voltage COLUMN: 8 492 1/10Hz min. frequency COLUMN: 7 508 1/10Hz max frequency COLUMN: 9 3 1/10Hz Hyst. Frequency measuring COLUMN: 10 2 Cycles Release delay Frequency COLUMN: 11 6 Degree Vector transfer angle COLUMN: 12 2 Sec. Reset time
No function COLUMN: 13 100 % Nominal voltage L1-L2 T_SYNCHRONISATION (synchronisation)
TAB NO 17 LINE: 1 SYNCHRONISATION COLUMN: 3 50 ms Advance time COLUMN: 4 10 1/100Hz max. difference frequency COLUMN: 5 5 1/100Hz min. difference frequency COLUMN: 6 5 % max. difference voltage COLUMN: 8 200 ms length syn pulse COLUMN: 7 100 ms min. length syn pulse COLUMN: 9 100 ms min. length freq pulse COLUMN: 10 60 IPM Amplifier frequency COLUMN: 11 20 IPM Amplifier voltage COLUMN: 12 50 Per. Integration time frequency COLUMN: 13 500 1/10Hz Nominal frequency COLUMN: 14 100 % Nominal voltage L1-L2
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T_SPANNUNGEN (voltages)
TAB NO 18 LINE: 1 VOLTAGE CHANGE MAINS COLUMN: 3 400 V primary COLUMN: 4 400 V secondary LINE: 2 VOLTAGE CHANGE GEN. COLUMN: 3 400 V primary COLUMN: 4 400 V secondary
T_STROEME (current)
TAB NO 19 LINE: 1 CURRENT TRANSFORMER COLUMN: 3 500 A primary COLUMN: 4 5 A secondary LINE: 2 CURRENT TRANSF. DIFF. COLUMN: 3 500 A primary COLUMN: 4 5 A secondary
T_REGLER no function (controller)
TAB NO 20 LINE: 1 R01 COLUMN: 3 0
T_LEISTUNGSREGL. (power controller)
TAB NO 21 LINE: 1 POWER CONTROLLER COLUMN: 3 5 IPM Boost COLUMN: 4 2 1/10s Pulse length COLUMN: 5 5 % Dead zone
T_MOTORREGLER no function (engine controller)
TAB NO 22 LINE: 1 ENGINE CONTROLLER COLUMN: 3 66 IPM Boost COLUMN: 4 44 Offset COLUMN: 5 55 Sec. ramp
T_SOLLWERTE (reference values)
TAB NO 23 LINE: 1 GEN POWER INTERN COLUMN: 3 1000 0/oo Load spec. End value
COLUMN: 4 0 0/oo Load spec. Initial value
LINE: 2 MAINS IM- / EXPORT COLUMN: 3 500 KW Load spec. End value
COLUMN: 4 -500 KW Load spec. Initial value T_LEISTUNGSWERTE (power values)
TAB NO 24 LINE: 1 LOAD VALUES COLUMN: 3 10 % Unit loaded COLUMN: 4 110 % Unit overload1 COLUMN: 5 115 % Unit overload2 COLUMN: 6 -5 % Unit Reverse power1 COLUMN: 7 -10 % Unit Reverse power2 COLUMN: 8 30 % Unit unbalanced load COLUMN: 9 10 KWH KWH per pulse
T_LED (message LED)
TAB NO 25 LINE: 1 L01 COLUMN: 3 0 Function number to
LINE: 1 L70 COLUMN: 3 0 Function number
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4.5. Time
The time, day and date must be adjusted in order to keep the correct history in the alarm memory. The settings are kept for approximately 30 days after a power failure. After that the values have to be newly adjusted. The clock’s buffering is maintenance-free.
4.6. Alarm memory
Up to 384 malfunction alerts with time, day of the week and date can be stored in the STM memory. When the memory limit is reached, the 128 oldest malfunction alerts are deleted.
Back to standard screen with button ESC
Adjust with the botton
Move the cursor
+
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PD A Y / T I M E
Back to standard screen with button ESC
Back to standard screen
Begin and end of the list will showthe following window
G : 0 V 0 . 0 C YN / S : 4 0 0 V 5 0 . 0 C YE N G I N E S T O PA L A R M - M E M O R Y
Page turning through Alarm-History
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5. Connector pin assignment
5.1. OP2
The automatic is delivered for 24VDC voltage supply as standard. It is therefore also possible to build the automatic as 12VDC variant. Please specify this when ordering. The bus connection to MKA must be shielded. The maximum output length should not exceed 500m. Furthermore an output resistance of 50 Ohm should not be exceeded. A PC can be connected with serial interface via the parameterisation interface (SUB-D 9 pole jack). The programming cable is a standard 1:1 cable. By using the appropriate software it is easy to set the parameters in the MKA. The interface can also be accepted for coupling to an SPS control. 10 pole. Flat cable connectors can be connected to up to four expansion pads. There are 16 LED’s on each pad. The function of the LED can be parameterised. Error messages or operating signals can be selected. A 120 Ohm load resistor has to be connected to the term. 11/12 for the BUS.
8
7
6
5
4
3
2
1
12
11
A
B
120 Ohm
L+ L-
Voltage supply -
Voltage supply +
Parameterization andPLC interface
Rear view
Flat cable connector10pole for LED indication
BUS connection to MKA
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5.2. Slot A
Inputs / BUS coupling Inputs
Speed sensing:
(table options T_OPTIONEN / TAB-NO:15)
(setting list chapter 02)
Analogue input to evaluate the speed signal In order to attain an accurate evaluation of the speed, the number of pulses per rotation must be specified in the table "speed".
(table speed measurement T_DREHZAHL / TAB-NO:1)
(setting list chapter 03)
The values for firing speed (table limit for operating messages T_GRENZW_BM / TAB-NO:2) (setting list chapter 07) and under/over speed (table limit for fault messages T_GRENZW_STM / TAB-NO:3) (setting list chapter 08) have to be specified.
In activated speed sensing the input KI. A2 has no function.
Voltage supply:
The automatic is delivered for 24VDC voltage supply as standard. It is therefore also possible to build the automatic as 12VDC variant. Please specify this when ordering.
Ignition speed reached:
Digital input to evaluate the ignition speed. If the evaluation is selected using this input, a minus signal also must be placed on KI. A01.
Alarm 1-8:
Fault indicator text and alarm system can be parameterised for each application case. See point 12.1.
(table coding fault messages T_STM / TAB-NO:6)
(setting list chapter 09)
Bus connection to display device OP2:
The bus connection to display device must be shielded. The shield should be placed together with the MKA casing earth on GND.
1
2
3
4
5
6
7
8
9
10
11
12
PE
28
27
26
25
24
23
22
21
20
19
18
17
B
A
Ignition speed reached
Speed monitoring (Pick-up)
If no pick up is connected,input has to be connectedto GND.
Voltage supply -
BUS connection todisplay device Op2
Voltage supply +
DI 08 Alarm 8
DI 07 Alarm 7
DI 06 Alarm 6
DI 05 Alarm 5
DI 04 Alarm 4
DI 03 Alarm 3
DI 02 Alarm 2
DI 01 Alarm 1
Slot AL+ L-L-
(*)
L+
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5.3. Slot B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
DI 09 Remote start
DI 10 Sprinkler start
DI 11 Emergency stop
DI 12 Operation reselection blocked
DI 13 Gen. switch ON report
DI 14 Mains switch ON report
DI 15 Freely configurable parameters
DI 16 Freely configurable parameters
DA 01 Battery U< / device monitoring
DA 02 STM-Group 4
DO 03 Starting motor
DO 04 Stop / operation solenoid
DO 05 Signal transmitter
DO 06 Operation
DO 08 Freely configurable parameters
DO 07 Freely configurable parameters
Slot B
(*)
(*)Jumper
L+ L-
Voltage supply -
1
2
3
4
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Slot B
Inputs Outputs
Voltage supply:
Place minus signal on term.1, otherwise the digital inputs with no function term. 1 – 4 are bridged internally.
Battery under voltage / device monitoring:
Indicates an under voltage of the supply voltage. The relay drops out on under voltage.
(table limits for fault messages T_GRENZWERTE_STM / TAB-NO:3)
(setting list chapter 08)
Remote start:
Input to starting and stopping unit in automatic operation. The entire functionality depends on the configuration.
STM group 4 (working current):
All error messages are integrated into this group signal in the standard parameterisation.
A display failure (MKA-OP2) activated the collective fault.
(table coding fault messages T_STM / TAB-NO:6)
(setting list chapter 09)
Sprinkler start:
Starts the sprinkler operation and cuts of mains parallel operation.
Starting motor:
Switches the starting motor on after the pre-start and pre-heating time is up (table times).
(table times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Emergency stop:
Is processed as a fault report and shuts down the unit in any case also in sprinkler operation. The processing takes place according to the closed circuit current principle.
Stop / operating solenoid:
(table options T_OPTIONEN / TAB-NO:15)
(setting list chapter 02)
For circuits that are safety-relevant the operating solenoid must be used. The speed governor reset or firing can also be switched on with this signal.
Operating reselection blocked:
Stops the reselection of operating modes via the operator panel and remote inputs. By changing the operation mode the message “BLOCKED” will be faded in the 4. Line.
Signal transmitter:
Closes every time a new error message appears and opens after acknowledgement or when the horn time is up.
(table times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Generator switch On report:
Signals to the control that the generator switch is on. With this input the internal locking mechanism is also configured with the mains switch.
Operation:
Closes as soon as identified on firing speed and opens after the stop time is up.
(table times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Mains switch On report:
Signals to the control that the mains switch is on. With this input the internal locking mechanism is also configured with the generator switch.
Freely configurable parameters of digital output DO07:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
Freely configurable parameters of digital input DI 15:
Function overview see point 10.1
(table free DI T_FREI_DE / TAB_NO:10)
(setting list chapter 05)
Freely configurable parameters of digital output DO08:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
Freely configurable parameters of digital input DI 16:
Function overview see point 10.1
(table free DI T_FREI_DE / TAB_NO:10)
(setting list chapter 05)
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5.4. Slot C
Inputs Outputs
Voltage supply:
Set minus signal to KI.1, otherwise the digital inputs have no function. term. 1 – 4 are bridged internally.
Reserve:
No function
Alarm 12-19:
Fault indicator text and alarm system can be parameterised for each application case. See point 12.1.
(table coding fault messages T_STM / TAB-NO:6)
(setting list chapter 09)
Collective fault stopping:
All intercepted error messages are integrated into this error message.
Reserve:
No function
Reserve:
No function
VDE 0108/1:
When the unit is running, voltage is available and NLS closed.
VDE 0108/2
When the unit is running, voltage is available and GLS closed.
Freely configurable parameters of digital output DO15:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
Freely configurable parameters of digital output DO 16:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
DI 17 Alarm 12
DI 18 Alarm 13
DI 19 Alarm 14
DI 20 Alarm 15
DI 21Alarm 16
DI 22 Alarm 17
DI 23 Alarm 18
DI 24 Alarm 19
DO 09 Reserve
DO 10 Collective fault stopping
DO 11 Reserve
DO 12 Reserve
DO 13 VDE 0108/1
DO 14 VDE 0108/2
Slot C
(*)
(*)Jumper
L+ L-
Voltage supply -
1
2
3
4
DO 16 Freely configurable parameters
DO 15 Freely configurable parameters
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5.5. Slot C2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
DI 33 Reserve
DI 34 Requirement emergency light
DI 35 Reserve
DI 36 Requirement space ventilator
DI 37 Fault fuel pump 2
DI 38 Fault fuel pump 1
DI 39 Deselecting fuel pump
DI 40 Requirement fuel pump
DO 47 Emergency light ON
DO 48 Reserve
DO 49 Intervall prelubricating ON
DO 50 Ventilator ON
DO 51 Solenoid valve motor OPEN
DO 52 Solenoid valve daytank OPEN
DO 53 Fuel pump 2 ON
DO 54 Fuel pump 1 ON
Slot C2
(*)
(*)Jumper
L+ L-
Voltage supply -
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Slot C2
Inputs Outputs
Voltage supply:
Place minus signal on term.1, otherwise the digital inputs with no function term. 1 – 4 are bridged internally.
Emergency light ON: Output is set if the requirements for the input DI 34 are met. If the input is deactivated again, the relay drops out again once the delay time is up. (table Times T_ZEITEN / TAB-NO:9) (setting list chapter 10)
Reserve:
No function
Reserve:
No function
Requirement emergency light:
Pulse input: If the input is set the output relay is set imme-diately (DO 47 term. C2 17/18). After deactivating the input the time lapses. (table Times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Interval prelubricating ON: Once the prelubricating interval time is up the output relay for the duration of prelubricating time is set. In operation this
function is disabled. Attention entering the prelubricating
time has been amended. (table Times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Reserve:
No function
Ventilator ON:
Output is set when the requirements for Input DI 36 are met and the switch-on delay is up. The output is also activated when “motor operation” and the switch-on delay is up.
(table Times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Requirement space ventilator:
If the input is set or the notification “unit operation” is pending, once the delay time is up the output relay (DO 50 term. C2 23/24) is set.
(table Times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Solenoid valve motor OPEN:
Output is set with start and remains set during operation. With the stop command the relay drops out once the delay time is up.
(table Times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Fault fuel pump 1:
Monitoring fuel pump. If the input is set, the fuel pump 2 is switched to automatically. Should the fuel pump 2 be damaged, after eliminating the faults the input “requirement fuel pump" is reset.
Solenoid valve day tank OPEN:
Output is set when the requirement of the fuel pump (DI 40) is activated. By deselecting the fuel pump the relay drops out once the delay time is up.
(table Times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Fault fuel pump 2:
Monitoring fuel pump. If the input is set, the fuel pump 1 is switched to automatically. Should the fuel pump 1 be damaged, after eliminating the faults the input “requirement fuel pump" is reset.
Fuel pump 2 ON:
The output is set depending on the pump reselection if the requirement of the fuel pump is activated.
Deselecting fuel pump:
If the input is deactivated the fuel pump is switched off. If the input is set, the requirement of the fuel pump is released.
Fuel pump 1 ON:
The output is set depending on the pump reselection if the requirement of the fuel pump is activated.
Requirement fuel pump:
If the input is set the fuel pump 1 or 2 is switched off. With each requirement a pump reselection is made.
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5.6. Slot C3
Inputs Outputs
Voltage supply:
Place minus signal on term.1, otherwise the digital inputs with no function term. 1 – 4 are bridged internally.
Freely configurable parameters of digital outputs DA55 – 62:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
Freely configurable parameters of digital inputs DI 41 – 48:
Function overview see point 10.1
(table free DI T_FREI_DE / TAB_NO:10)
(setting list chapter 05)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
Slot C3
(*)
(*)Jumper
L+ L-
Voltage supply -
1
2
3
4
DI 47 Freely configurable parameters
DI 46 Freely configurable parameters
DI 45 Freely configurable parameters
DI 44 Freely configurable parameters
DI 43 Freely configurable parameters
DI 42 Freely configurable parameters
DI 41 Freely configurable parameters
DO 61 Freely configurable parameters
DO 60 Freely configurable parameters
DO 59 Freely configurable parameters
DO 58 Freely configurable parameters
DO 57 Freely configurable parameters
DO 56 Freely configurable parameters
DO 55 Freely configurable parameters
DI 48 Freely configurable parameters
DO 62 Freely configurable parameters
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5.7. Slot D
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
N Mains voltage neutral
N Generator voltage neutral L1 Generator voltage
L2 Generator voltage
L3 Generator voltage
L1 Mains / bus bar voltage
L2 Mains / bus bar voltage
L3 Mains / bus bar voltage
DA 17 Gen cb ready (closed)
DA 18 Gen cb ONDigital engine regulatorspeed lower
Digital engine regulator speed raise
DA 19 Mains cb ready (open)
DA 20 Mains cb ON
Slot D
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Slot D
Inputs / Outputs Inputs / Outputs
Generator voltage neutral:
Connection is not necessary if a neutral is not present. The automatic builds its own star point.
Generator voltage L1 – 3:
Phase voltage will be monitored. Values for voltage and frequency can be setted. Function overview see point 12.2
(table limits for fault messages T_GRENZWERTE_STM / TAB-NO:3)
(setting list chapter 08)
Mains voltage neutral:
Connection is not necessary if a neutral is not present. The automatic builds its own star point.
Mains voltage / bus bar voltage L1 – 3:
Phase voltage will be monitored.
Digital engine regulator:
Speed adjusting pulses lower/upper will be given depending on the deviation to the controlled variable. These outputs can be used for frequency or load control.
Frequency control – function overview see point 8.1.
(table synchronization T_SYNCHRONISATION / TAB-NO:17)
(setting list chapter 12)
Load control – function overview see point 8.3.
(table power controller T_LEISTUNGSREG. / TAB-NO:21)
(setting list chapter 16)
GLS ready:
Release for gen CB closing. This output is interlocked with the mains CB ready output, except syn operation is requested.
GLS on:
On impulse for gen CB. In case syn operation is requested, this output will be used as a syn impulse too.
NLS ready:
Release for mains CB closing while deenergized relay. This output is interlocked with the gen CB ready output except syn operation is requested.
NLS on / syn impulse:
On impulse for mains CB. In case syn operation is requested, this output will be used as a syn impulse too.
In Generator control with activated “special synchronizing function” this output will be used for the syn impulse.
(table options T_OPTIONEN / T-NO:5)
(setting list chapter 02)
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5.8. Slot E
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
L+ L-
DI 25 Alarm 09
DI 26 Alarm 10
DI 27 Alarm 11
DI 28 Speed raise
DI 29 Speed lower
DI 30 Manual syn.
DI 31 Freely configurable parameters
DI 32 Freely configurable parameters
DO 21 Mains protection
DO 22 Reserve
DO 23 Loading
DO 24 Deexcitation
DO 25 Release interlocking
DO 26 Parallel operation
DO 27 Freely configurable parameters
DO 28 Freely configurable parameters
Slot E
(*)
(*)Jumper
Voltage supply -
MKA_OP205_Compact_automatic_actuell_e.doc – 02/2010 - MES- Artikel Nr.: F-00-MES-000-000 39/75
Slot E
Inputs Outputs
Voltage supply:
Place minus signal on term.1, otherwise the digital inputs with no function term. 1 – 4 are bridged internally.
Mains protection:
Output is only enabled in parallel operation. The generator voltage is monitored. The relay remains activated with a trigger of min. 2 seconds.
Function overview see point 7.1
(table mains protection T_NETZSCHUTZ / TAB-NO:16)
(setting list chapter 13)
Alarm 09 - 11:
Fault indicator text and alarm system can be parameterised for each application case. See point 12.1.
(table coding fault messages T_STM / TAB-NO:6)
(setting list chapter 09)
Reserve:
No function
Speed raise:
Input for giving manual speed adjustment signals e.g. for manual synchronisation.
Loading:
Output is used when the unit is to be loaded in mains parallel operation. If the GLS or NLS is deselected, the relay drops out and the unit is loaded until the power reaches <10% (table output values) of nominal output
(table power values T_LEISTUNGSWERTE / TAB-NO:24)
(setting list chapter 17)
or the loading time is up.
(table times T_ZEITEN / TAB-NO:9)
(setting list chapter 10)
Speed lower:
Input for giving manual speed adjustment signals e.g. for manual synchronisation.
Deexcitation:
Output for external signalling of a pending error message coded to deexcitation.
(table coding fault messages T_STM / TAB-NO:6)
(setting list chapter 09)
or if the speed synchronising under OPTIONS has been selected
Manual syn:
Input switches off the internal synchronisation to enable syn-chronisation and switch-on with manual pulses.
Release interlocking:
The output is used to switch off the external switch locking mechanism in synchronisation. The output is set when the output “NLS or GLS ready” is pending and is switched off again with the switch feedback signal.
Freely configurable parameters of digital input DI 31:
Function overview see point 10.1
(table free DI T_FREI_DE / TAB_NO:10)
(setting list chapter 05)
Parallel operation:
Output is set when mains and generator switch are switched on.
Freely configurable parameters of digital input DI 16:
Function overview see point 10.1
(table free DI T_FREI_DE / TAB_NO:10)
(setting list chapter 05)
Freely configurable parameters of digital output DA27:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
Freely configurable parameters of digital output DA28:
Function overview see point 10.2
(table free DO T_FREI_DA / TAB-NO:11)
(setting list chapter 06)
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5.9. Slot F
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17Generator current I1 Generator current I1
Generator current I2 Generator current I2
Generator current I3 Generator current I3
Generator differential current I1 Generator differential current I1
Generator differential current I2 Generator differential current I2
Generator differential current I3 Generator differential current I3
Analog input5 - channel2 / 0 - 10VDC
Analog input5 - channell1 / 0 - 10VDCAnalog output6 - channel2 / 0 - 10VDC
Slot F L+ L-
-+-+
++
L
L
L
L
L
L
K
K
K
K
K
K
Analog output6 - channel1 / 0 - 10VDC
Voltage supply -
Voltage supply +
MKA_OP205_Compact_automatic_actuell_e.doc – 02/2010 - MES- Artikel Nr.: F-00-MES-000-000 41/75
Slot F
Inputs Outputs
Generator current input I1 – I3:
The automatic can be used for .../5 or.../1A converter measuring circuit. Which converter the measuring is for must be specified when ordering. The converter ratio is specified in the table Currents.
(table currents T_STROEME / TAB-NO:19)
(setting list chapter 20)
Generator current output I1 – I3:
Generator differential current input I1 – I3:
In addition to the generator current measuring there are three measuring circuits for the generator differential current.
The converter ratio is specified in the table Currents.
(table currents T_STROEME / TAB-NO:19)
(setting list chapter 20)
Generator differential current output I1 – I3:
Analogue input 5 channel 2: (table analogue values)
Function: Mains power
Input for actual mains value indication in KW during mains im/export controller.
Start and actual value can be limited (see also under mains im/export controller).
(table analog data T_ANALOGW / TAB-NO:14)
(setting list chapter 04)
Analogue input 6 channel 1: (table analogue values)
Function: Pilot power
Output of actual power value.
The input of the start and end value is made in 0/00. The dis-
play is in %. Setting is scalable.
Default setting. An output signal from 0-10V corresponds to 0-125.0% (1250
0/00).
(table analog data T_ANALOGW / TAB-NO:14)
(setting list chapter 04)
Analogue input 5 channel 1: (table analogue values)
Function: Pilot power / external nominal value specification
This input is used to connect an external load specification.
The input of the start and end value is made in 0/00. The dis-
play is in %. Setting is scalable.
Default setting. An input signal from 0-10V corresponds to 0-125.0% (1250
0/00).
(table analog data T_ANALOGW / TAB-NO:14)
(setting list chapter 04)
Analogue input 6 channel 2: (table analogue values)
Function: Generator power
Output of power actual value for the connection of an 0/2 - 10VDC KW measuring device. The settings must be adapted to the scale of the measuring device.
The input of the start and end value is made in 0/00. The dis-
play is in %. Setting is scalable.
Default setting. An output signal from 0-10V corresponds to 0-125.0% (1250
0/00).
Calculation of values see point 9.1.3.
(table analog data T_ANALOGW / TAB-NO:14)
(setting list chapter 04)
Voltage supply:
Auxiliary voltage for analogue outputs.
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5.10. Slot G
Outputs Outputs
Voltage supply:
The automatic is delivered as standard for 24VDC voltage supply. It is therefore also possible to build the automatic as 12VDC variant. Please specify this when ordering.
Freely configurable parameters of digital outputs DO 31 - 38:
The relay outputs have a joint supply.
Function overview see point 10.2
(table free DO T_FREI DA / TAB-NO:11)
(setting list chapter 06)
Freely configurable parameters of digital outputs DO 39 - 46:
The relay outputs have a joint supply.
Function overview see point 10.2
(table free DO T_FREI DA / TAB-NO:11)
(setting list chapter 06)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
DO 31 (*)
DO 32 (*)
DO 33 (*)
DO 34 (*)
DO 35 (*)
DO 36 (*)
DO 37 (*)
DO 38 (*)
DO 39 (*)
DO 40 (*)
DO 41 (*)
DO 42 (*)
DO 43 (*)
DO 44 (*)
DO 45 (*)
DO 46 (*)
Slot GL+ L-
Voltage supply -
Voltage supply +
(*) Freely configurable parameters
MKA_OP205_Compact_automatic_actuell_e.doc – 02/2010 - MES- Artikel Nr.: F-00-MES-000-000 43/75
6. Basic settings
6.1. Configuration
6.1.1. Functional description
In the configuration the appropriate basic settings are made for each system type.
6.1.2. Parameter setting
For correct adaptation to each system type parameter setting is necessary. The settings have to be checked and if need be the system adapted (TAB NO:4).
Parameter
TAB NO 4
Range System type Selection of system type:
Motor control Motor control with gen/mains Motor control with gen/mains and syn Motor control with gen/mains and syn and power
1 2 3 4
Language Language selection: Only the first language first language standard second language standard
0 1 2
With mains switch
control Selection whether the control and monitoring of mains switch is to be accepted by MKA.
[YES] = 255 [NO] = 0
With integrated syn
and mains protection Selection whether the synchronisation and mains protection is enabled.
[YES] = 255 [NO] = 0
With integr. current
metering Selection whether current metering is enabled. [YES] = 255
[NO] = 0 Card C
Selection of equipment. [YES] = 255 [NO] = 0
Card E
Selection of equipment. [YES] = 255 [NO] = 0
With diff protection Selection whether the diff protection is enabled. Slot F has to be fitted also with three current measuring circuits.
[YES] = 255 [NO] = 0
Card G
Selection of equipment. [YES] = 255 [NO] = 0
Nominal voltage Input of nominal voltage. The unit for the voltage is specified sepa-rately. All percentage limit values relate to this input.
0 ... 999
Nominal current
Input of nominal current. The unit for the current is specified sepa-rately. All percentage limit values relate to this input.
0 ... 999
Nominal power Input of nominal voltage. The unit for the voltage is specified sepa-rately. All percentage limit values relate to this input.
0 ... 999
Nominal frequency
60Hz
Activating for 60Hz systems. [YES] = 255 [NO] = 0
Network configuration
3 conductor The mains protection is made between the phases and neutral conductor. If monitoring is to be made only between the phases, as no neutral conductor is available, the “network configuration 3 conductor” must be enabled.
[YES] = 255 [NO] = 0
Factor ampere Range selection for current: up to 9.99 A up to 99.9 A up to 999 A up to 9.99 KA up to 99.9 KA up to 999 KA
-2 -1 0 1 2 3
Factor volt Range selection for voltage: up to 999 V up to 9.99 V up to 99.9 V up to 999 V
0 1 2 3
Factor power
Range selection for power: up to 9.99 KW up to 99.9 KW up to 999 KW up to 9.99 MW up to 99.9 MW up to 999 MW
-2 -1 0 1 2 3
Card C2
Selection of equipment. [YES] = 255 [NO] = 0
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Card C3 Selection of equipment. [YES] = 255 [NO] = 0
6.2. Options
6.2.1. Functional description
In the options the appropriate additional functions are parameterised for each system type.
6.2.2. Parameter setting
For correct adaptation to each system type parameter setting is necessary. The settings have to be checked and if need be the system adapted (TAB NO:15).
Parameter
TAB NO 15
Range Operating solenoid Selection between operating solenoid or stop solenoid. [YES] = 255
[NO] = 0 Speed sensing In activated speed sensing the evaluation on the speed input
(term. A1) takes place with connected pick-up. [YES] = 255
[NO] = 0 Special synchronising
sensing Functional description of special synchronising function see point 2.1.3
[YES] = 255 [NO] = 0
Ext. c.b. control Gen cb control follows from extern not by the MKA. The DO “GEN CB READY” (term. D25/26) will be energized as long as generator voltage is present. This function is not active in gen-/mains controls.
[YES] = 255 [NO] = 0
Option 05 No function. [YES] = 255 [NO] = 0
Option 06 No function. [YES] = 255 [NO] = 0
Nominal frequency
control
If the function is deactivated, there is no speed control in isolated operation. If the function is activated nominal frequency is con-trolled, which is set under synchronisation (TAB NO:17 LINE:1 COLUMN:13).
[YES] = 255 [NO] = 0
Option 08 No function. [YES] = 255 [NO] = 0
Option 09 No function. [YES] = 255 [NO] = 0
Mains parallel pos-
sible Mains parallel operation is only possible when the function is acti-vated, otherwise an overlapping synchronisation takes place.
[YES] = 255 [NO] = 0
Speed increase If the function is activated a constant pulse is indicated from the output "Speed higher" (term. E8). This pulse stays pending until the feedback signal “gen switch on”. Thus a frequency control takes place.
[YES] = 255 [NO] = 0
Only ext. Load speci-
fication The load specification is made via the analogue input 5 - channel 1 (incl. F15/16). The input on the display is disabled in the control menu.
[YES] = 255 [NO] = 0
Communication
AS511 If the function is activated, measuring values as well fault and operation messages can be read out via the 9 pole SUB-D connector at the OP2. Communication with S5 follows via AS511 protocol. The circuit board in the OP2 has to be equipped adequately.
[YES] = 255 [NO] = 0
Mains Im-/Export
Controller If this function is activated and DI „mains im/export contr.” is energized, the regulation is active. Set points will be adjusted in the regulation menu.
[YES] = 255 [NO] = 0
Monitoring mains
quality Function description see point 2.4
[YES] = 255
[NO] = 0
Speedsynchronisation Function description see point 2.1.5 [YES] = 255 [NO] = 0
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7. Protection functions
7.1. Mains protection
7.1.1. Field of application
The mains protection function of the MKA serves to monitor the generator for voltage, frequency and vector transfer. The limit values are adaptable to each application case. The device shall be used for 3 and 4 conductor network configurations. This is to be specified in “TAB NO:4 LINE:1 COLUMN:16". The extremely fast response times enable a unit to be separated from the network in mains parallel operation in the event of failure, in order to avoid a feedback or an asynchronous concurrence of two networks. Furthermore the MKA meets the mains protection conditions required by the VDEW.
7.1.2. Functioning
The voltage metering is a true effective value measuring. Every three measuring circuits are metered simultaneously. For the display of voltages and frequencies the measuring voltage must be between the outer conductors > 45VAC. It leads to a triggering, so the output relay (term. F17/18) is activated. The relay output is to be coded with a jumper on the circuit board for break contact (standard) or open contact. The triggering of the mains protection has no influence on the function of MKA whatsoever. If an error message is to be signalled on the display, the mains protection function is to be linked with an error message input.
7.1.3. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:16).
Parameter
TAB NO: 16
Range Min. voltage L1-L2 Under voltage monitoring
The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”. Disconnection delay: 30ms
85 ... 115 %
Max. voltage L1-L2 Over voltage monitoring The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”. Disconnection delay: 90ms
85 ... 115 %
Hysteresis voltage The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”.
0 ... 4 %
Disconnection delay
voltage The delay is specified in cycles. 50Hz corresponds to a cycle of 20ms.
1 ... 255 Per.
Min. frequency
Under frequency monitoring. The value is specified in 1/10 Hz. Disconnection delay:70ms
400 ... 650 1/10 Hz
Max. frequency
Over frequency monitoring. The value is specified in 1/10 Hz. Disconnection delay:70ms
400 ... 650 1/10 Hz
Hysteresis frequency The value is specified in 1/10 Hz. 0 ... 99 1/10 Hz Disconnection delay
frequency The delay is specified in cycles. 50Hz corresponds to a cycle of 20ms.
1 ... 255 Per.
Vector transfer angle Vector transfer monitoring. In the input of 0 degree vector transfer angle the function is deacti-vated. Disconnection delay:20ms
0 ... 99 degrees
Reset time Resetting can only take place once all measuring values are in the nominal range again and the preset hystereris has been exceeded. Furthermore the reset time is up. The reset time is starting to run out with the entry of the findings.
0 ... 99 seconds.
Nominal voltage L1-L2
No function. 100 %
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7.2. Current protection
7.2.1. Field of application
The current protection function of MKA monitors the current in three-phase networks. There are two configurable limit values available with magnetic disconnection reaction and a limit value with heat disconnection reaction available. There is a delay time selectable for each magnetic limit value (TAB NO:6 LINE:55,56,57 COLUMN:4). Switching reaction can be coded to working or closed current. The current measuring circuits and supply voltage are galvanically-isolated (DC) among each other and against electronic measuring equipment. For this reason direct current metering is possible even without current transformer in a nominal current range up to 5A. An influence e.g. by earth loop is excluded. It is particularly worth mentioning that the heat limit value (STM57) can work as delayed overload re-lease. This reaction is based on the heat-time overload release of motor protection switches. The MKA meets the standards VDE 0108 with 110 % nominal current within a 12 hour interval. The current-de-pendent overload trigger can be disengaged (TAB NO:13 LINE:1 COLUMN:7) When placing an order it should be specified whether the MKA is to be used for a 1A or 5A circuit.
7.2.2. Functioning
Current metering takes place as simultaneous 3-phase sampling and is a true effective value measuring. If the current in one of the three phases is greater than the pre-selected limit value (TAB NO:13), the activation delay time (TAB NO:13) starts to run. Once the delay time is up the appropriate error message is integrated into the display. In addition it is possible to link a digital output (TAB NO:11) with the error message function. If the limit value falls short again, the regulating notch without hysteresis tilts back into idle position after approx. 2 seconds.
7.2.3. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:13).
Parameter
TAB NO: 13
Range Over current 1 The percentage refers to the nominal current specified in the “TAB
NO.:4 LINE:1 COLUMN:13”. 85 ... 300 %
Over current 1
Delay 0 ... 1000 1/10 secs.
Over current 2
The percentage refers to the nominal current specified in the “TAB NO.:4 LINE:1 COLUMN:13”.
85 ... 300 %
Over current 2
Delay 0 ... 1000 1/10 secs.
Heat trigger Switching the heat trigger on and off. [YES] = 255 [NO] = 0
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7.2.4. Thermal over current monitoring
The MKA integrates the current values of the previous 12 hours and on reaching 60 minutes with 110
% nominal current, the error message is displayed. As a limit value the preset current value for nenn
(nom) with 110% at 3600 s=1 hour is used and 400 % nenn (nom) at 3 s.
-1,00
0,00
1,00
2,00
3,00
4,00
5,00
3 10 30 120 300 900 1800 3600
time [s]
I/In
current
Fig. 1: Current-time characteristic
7.3. Diff protection
7.3.1. Field of application
The differential protection function of MKA is to be used to protect three-phase rotary current genera-tors or three-phase rotary current synchronous and asynchronous motors. It senses the residual cur-rents within the protected zone (fig. 1), triggers when reaching the preset limit values (TAB NO 12) and the corresponding error messages are displayed. When placing an order, specify whether the MKA is to be used for a 1A or 5A circuit.
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7.3.2. Functioning
The differential protection measuring is the comparison of currents between generator star point and the outflow of generator or the supply in the switching gear. The sum of all currents must be zero.
Fig. 2: Metering principle
Three transformer circuits capture the current in the star point of the generator (internal electric cir-cuit), three other transformer circuits are to be arranged by the customer and capture the consumer current (external electric circuit). The measuring in the six current paths in made as simultaneous sampling of all six measuring circuits with 16 samplings per cycle and path. For each current value the real effective value is calculated and evaluated once a cycle is up. The minimal disconnection delay amounts to approx. 130 ms. There are two limit values available with parameter setting options. A delay time can be selected for every limit value (TAB NO:12) The switching reaction can be coded to working or closed current (TAB NO: 6 LINE:58,59). In order to avoid accidental triggering e.g. starting large electrical drives, the triggering can be disabled for a set time (TAB NO:12 LINE:1 COLUMN:9) If the residual current in one of the three phases is greater than the pre-selected limit value (TAB NO:12), the delay time (TAB NO:12) starts to run. Once the delay time is up the appropriate error message is integrated into the display. In addition it is possible to link a digital output (TAB NO:11) to the error message function. If the limit value falls short again, it automatically resets. The following values are used for measuring and switch off.
Residual current ][AIIId ExternIntern
The difference between internal and external current is calculated from the instantaneous values of the currents, so that it is also possible to identify and evaluate a phase difference.
7.3.3. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:12).
Parameter
TAB NO: 12
Range Pre warning value Resid. current monitoring limit value 1.
The percentage refers to the nominal current specified in the “TAB NO.:4 LINE:1 COLUMN:13”.
1 ... 200 %
Pre warning delay Delay time for the switch-off value 0 ... 1000 1/10 sec. Cut-out value Resid. current monitoring limit value 2.
The percentage refers to the nominal current specified in the “TAB NO.:4 LINE:1 COLUMN:13”.
1 ... 200 %
Switch-off delay Delay time for the switch-off value 0 ... 1000 1/10 sec. Inflection point Increase in triggering characteristics at higher currents
The percentage refers to the nominal current specified in the “TAB NO.:4 LINE:1 COLUMN:13”.
50 ... 500 %
Idle cycle After turning on the generator switch the residual protection trig-gering is disabled for the preset time.
0 ... 30 1/10 sec.
5 121 1722 1823 196 27 3
Internal circuit External circuit
G
F
MKA
L1
L2
L3
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7.3.4. Infliction point
During operation, once the sampling interval is up, the measured values are compared with the preset limit values for pre-warning and cut-out. Upon reaching the limit values the corresponding error mes-sages is displayed. The infliction point (TAB NO:12) can be set in the range from 50% to 500%. If the phase current ex-ceeds the preset infliction point, the pre-warning and cut-out characteristic is increased by 10 % per 100 % phase current.
Fig. 3: Inflection point Pre warning range --------------- Cut-out range _________
8. Special functions
8.1. Synchronising
8.1.1. Field of application
Synchronisation of MKA is used for automatic parallel switching of three-phase rotary current genera-tors or to another three-phase rotary current system. Voltage and frequency are therefore adapted. Generator isolated operation is controlled to a pre-specified basic frequency or voltage.
8.1.2. Functioning
Using differential amplifiers the voltage and the frequency are captured by two three-phase rotary cur-rent supply networks. Measuring for synchronisation is made between L1 and L2. During operation the voltages and the averaged frequencies are continually display in text. If synchronising process is introduce, the corresponding output for switch "ready" is set (NLS ready D29/30 or GLS ready D25/26). The frequency adjustment pulse (F+ and F-) are specified for the speed governor of the unit to the terminals F9/10 and F11/12. In addition it is possible to use two configurable outputs with the function for the voltage adjustment pulse (U+ and U-). The syn pulse is given on the corresponding switch (NLS On D31/32 or GLS On D27/28). If the synchronisation is not made within the preset time (TAB NO:6 LINE:43 COLUMN:4) the error message „SYN TIME TOO LONG“ (STM43) appears.
0
10
20
30
40
50
60
70
80
90
100
25 50 75 100 125 150 175 200 225 250
Phase current %
Diff
eren
tial c
urre
nt %
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8.1.3. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:17).
Parameter
TAB NO: 17
Range Advance time It is used to balance the delay of the switching component. The
synchronous pulse is specified at the advance time before the expected synchronous time point. Typical delay of a switch: 50ms.
10 ... 500 ms
Max. difference
frequency Maximum tolerable frequency deviation at which connection may take place.
1 ... 99 1/100 Hz
Min. difference
frequency In synchronous operation the generator is always controlled on a small frequency deviation to the network, so that the generator frequency is kept in beat with the mains frequency and synchroni-sation is possible.
1 ... 10 1/100 Hz
Max. difference
voltage Maximum tolerable deviation of generator voltage of the synchro-nising voltage, at which connection may take place.
1 ... 15 %
Length
Syn pulse The time in which the output relay is triggered. 50 ... 999 ms
Min. length
Syn pulse With increasing U and in dependent relationship with the preset amplifier of the control loop the interval time between the pulses becomes shorter and shorter. If the interval time is shorter than the preset pulse length of the voltage adjustment pulse, there is a constant pulse.
50 ... 999 ms
Min. length
Freq. Pulse With increasing f and in dependent relationship with the preset amplifier of the control loop the interval time between the pulses becomes shorter and shorter. If the interval time is smaller than the preset pulse length of the frequency adjustment pulse, there is a constant pulse.
50 ... 999 ms
Amplifier
Frequency Number of pulse which are specified in a time cycle, which is cal-
culated as follows: 1/ f x 60 = sec. The amplifier affects the reaction rate of the control when there are frequency deviations.
1 ... 600 IPM
Amplifier voltage Number of pulse which are specified in a time cycle, which is cal-
culated as follows: 1/ U x 60 = sec. The amplifier affects the reaction rate of the control when there are voltage deviations.
1 ... 600 IPM
Integration time
frequency The frequency which forms the basis as actual value for frequency control is averaged over several cycles in order to keep the control loop still.
1 ... 999 PER
Nominal frequency
If the synchronising is not selected the generator is controlled on the preset frequency.
450 ... 650 1/10 Hz
Nominal voltage If the synchronising is not selected the generator is controlled on the preset voltage. The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”.
85 ... 115 %
8.2. Engine controller
No function
8.3. Power control
8.3.1. Field of application
In mains parallel operation or generator parallel operation the power control is used. In the MKA a comparison is made of the actual and nominal power output. The nominal value specification can be pre-selected externally using a 0–10VDC input (term. F16+/15-) or on the operator unit OP2. An overview of how the specification is set on the operator unit is found under point 4.3 in the control menu. The preset values are also kept after a power failure. In mains parallel operation the power control is always enabled. In generator parallel operation the configurable digital input "initial connection release / pilot" (function no. 19) is used to select whether the power control or the 50Hz control (pilot) is enabled after switching on the GLS. In generator switch gear the GLS needs the initial connection release for connection onto a dead bus bar. If the input continues to remain set the 50Hz control affects the unit. If the input is deactivated again after connection, the power control affects the unit.
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8.3.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:21).
Parameter
TAB NO: 21
Range Amplifier Number of pulse which are specified in a time cycle, which is cal-
culated as follows: 1/ P x 60 = sec. The amplifier affects the reaction rate of the control when there are deviations in nominal and actual power output.
1 ... 15 IPM
Pulse length With increasing P and in dependent relationship with the preset amplifier of the control loop the interval time between the pulses becomes shorter and shorter. If the interval time is shorter than the preset pulse length of the frequency adjustment pulse, there is a constant pulse.
0 ... 100 1/10 sec.
Dead zone The percentage refers to the actual output value and indicates the range in which no more adjustment pulse are released.
+/- 1 ... 5 %
8.3.3. Power control functional diagram
Setpoint will be adjusted at the display regulator menu
ComparisonSetpoint / Actual value
Impulse adjusting +/- outputat term. D9/10 and D11/12
Setpoint will be connected at 0-10V signal to the analogue
input term. F15/16.
Power controller on
No power control
Setpoint selection in theregulator menu
Internal setpoint External setpoint
DEPOWER CONTROLL.
OFF
DEFirst connection/
pilot
50 CYRegulation
GCB GCB
MCB
OFF OFF
ONON
ON
ON ON
ON
OFF
OFF
OFF
OFF
Only external load presettingTAB-NR:15 ZEILE:12
With mains control Without mains control
DEPOWER CONTROLL.
OFF
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8.4. Performance data (output values)
8.4.1. Functional description
The limit value “unit loaded” (TAB NO:24 LINE:1 COLUMN: 3) specifies the output value, which, when exceeded, on deselecting the GLS the MKA will unload the unit with the power control. If unloading does not take place after a parameterised time (TAB NO:9 LINE:15 COLUMN:3) the GLS will be switched off under load. There are two parameter configurable limit values available each for reverse power and overload (TAB NO:24). There is a delay time selectable for each limit value (TAB NO:6 LINE:60-64 COLUMN:4). Switching reaction can be coded to working or closed current. If the limit values are exceeded and the delay time is up, the corresponding error message is displayed. In the event of an unbalanced load the cable outputs are compared. Should there be a differing load (strain) this may not be exceed the preset limit value. If the limit value is exceeded and the delay time is up, the corresponding error message is displayed. In order to display the active energy on the counter, the extent of active energy must be specified until the MKA counts, in order to release a pulse. The release of pulses must be parameterised on an out-put relay. If the activity has reached the preset limit value, a pulse is emitted. The pulse duration is 1 s.
8.4.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:24).
Parameter
TAB NO: 24
Range Unit loaded The percentage refers to the nominal output specified in the “TAB
NO.:4 LINE:1 COLUMN:14”. 5 ... 100 %
Unit overload 1 The percentage refers to the nominal output specified in the “TAB NO.:4 LINE:1 COLUMN:14”.
85 ... 115 %
Unit overload 2
The percentage refers to the nominal output specified in the “TAB NO.:4 LINE:1 COLUMN:14”.
85 ... 115 %
Unit reverse power 1 The percentage refers to the nominal output specified in the “TAB NO.:4 LINE:1 COLUMN:14”.
-1 ... -50 %
Unit reverse power 2 The percentage refers to the nominal output specified in the “TAB NO.:4 LINE:1 COLUMN:14”.
-1 ... -50 %
Unit unbalanced load The percentage refers to the cable nominal output. This is 1/3 of nominal output specified in the “TAB NO.:4 LINE:1 COLUMN:14”.
10 ... 50 %
KWH per pulse
Once the preset KWH value is reached a pulse is released. 1 ... 9999 kwh
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8.5. Nominal values
8.5.1. Functional description
The initial and end value for the internal reference value specification can be scaled. The input of the value for the internal reference value specification in the control menu is made with the key – 7 and the key + 8. If the corresponding key is held down, the value quickly counts up or down. “Internal gen power“ will be indicated at the display in percent with one number behind the decimal point. Input in editing mode (TAB NO:3 LINE:1 COLUMN:3 + 4) is specified as one tenth of a percent (100.0 percent equals 1000 ppm)
8.5.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:23).
Parameter
TAB NO: 23
Range Load specification
GEN POWER INTERN
End value
Input is per mill. 0 ... 1250 0/oo
Load specification
GEN POWER INTERN
initial value
Input is per mill. 0 ... 1250 0/oo
Load specification
MAINS IM./EXPORT
End value
Input follows in KW. The positive KW value limits the import power.
0 ... ____ KW
Load specification
MAINS IM./EXPORT
initial value
Input follows in KW. The positive KW value limits the export power.
0 ... ____ -KW
9. Analogue values
9.1. Optional analogue values
9.1.1. Functional description
There are two analogue input 0 – 10VDC and two analogue outputs 0 – 10VDC available. The input and outputs are assigned fixed functions. The initial and end values can be scaled. The analogue input channel1 is used to capture the external reference value specification or the generator output of another unit for the generator parallel operation. The analogue input channel2 realizes the actual mains value while mains im/export controller during mains parallel operation. The analogue output channel1 is used to specify the power for another unit in generator parallel operation. The analogue output channel2 is designated for the connection of a KW measuring equipment. Scaling allows the displayed value to be adjusted to the scale of the measuring equipment.
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9.1.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:14).
Parameter
TAB NO: 14
Range Analog5 -Input - Channel 1
Measuring system
Channel 1+2 0 - 10VDC is pre-selected as measuring system. The function number may not be changed.
1
Initial value The input is per mill and refers to the input voltage. 0 ... 1250 0/oo
End value
The input is per mill and refers to the input voltage. 0 ... 1250 0/oo
Decimal places No inputs made. 0
Function Pilot power (nominal value specification) is set as default function. The function number may not be changed.
2
Analog5 -Input - Channel 2
Initial value Input follows in –KW and refers to the input voltage. 0 ... ____ -KW
End value Input follows in KW and refers to the input voltage. 0 ... ____ KW
Decimal places No inputs made.
Function Mains power is set as default function. The function number may not be changed.
3
Analog6 -Output - Channel 1
Measuring system
Channel 1+2 0 - 10VDC is pre-selected as measuring system. The function number may not be changed.
65
Initial value The input (output?) is per mill and refers to the output voltage. 0 ... 1250 0/oo
End value
The input (output?) is per mill and refers to the output voltage. 0 ... 1250 0/oo
Decimal places No inputs made. 0
Function Pilot power is set as default function. The function number may not be changed.
2
Analog6 –Output - Channel 2
Initial value The input (output?) is per mill and refers to the output voltage. 0 ... 1250 0/oo
End value
The input (output?) is per mill and refers to the output voltage. 0 ... 1250 0/oo
Decimal places No inputs made. 0
Function Generator power is set as default function. The function number may not be changed.
1
9.1.3. Calculation of analogue values
If a 0 – 10 VDC KW measuring equipment is connected on the analogue output 6, the parameter value must be adapted to the scale of the measuring equipment. (1000 / nominal output) x scaling end value
9.2. Speed sensing
9.2.1. Functional description
First the speed sensing (TAB NO:15 LINE:11 COLUMN:3) must be enabled. If the speed is to be monitored, a pick-up must be connected to the term. A1. In order to display the correct speed and to be able to monitor the speed, the number of cogs (TAB NO:1 LINE:1 COLUMN:3) must be specified. Furthermore the speed sensing has to be enabled in the table Options.
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9.2.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary. The action values have to be checked and if need be, adapted to the system (TAB NO:1).
Parameter
TAB NO: 1
Range Speed Number of cogs on pick-up 0 ... 32767 imp / rev
9.3. Voltages
9.3.1. Functional description
If voltage converters are built into the system, the converter voltages can be specified as isolated for mains voltage and generator voltage.
9.3.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary (TAB NO:18).
Parameter
TAB NO: 18
Range Voltage converter
Mains Input of system voltage on the primary side. 0 ... 32767 V primary
Input of converter voltage on the secondary side. 0 ... 32767 V secondary Voltage converter
Gen. Input of system voltage on the primary side. 0 ... 32767 V primary
Input of converter voltage on the secondary side. 0 ... 32767 V secondary
9.4. Currents
9.4.1. Functional description
If current transformers are built into the system, the transformer currents have to be specified. If the diff protection still must be enabled in addition, these transformer currents have to be specified.
9.4.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary (TAB NO:19).
Parameter
TAB NO: 19
Range Current transformer Input of system current on the primary side. 0 ... 32767 A primary Input of transformer current on the secondary side. 0 ... 32767 A secondary Current transformer
Diff protection Input of system current on the primary side. 0 ... 32767 A primary
Input of transformer current on the secondary side. 0 ... 32767 A secondary
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10. Free E/A
10.1. Digital Inputs
Function number Inputs
0 Free:
1 Acknowledging: Input for remote acknowledgement of an error message. The input has the same function as the corresponding key on the operating unit.
2 Reset: Input for remote acknowledgement of an error message. The input has the same function as the corresponding key on the operating unit.
3 No auto start:
Blocking the automatic function. No start in the event of a power failure. e.g. start process is aborted, unit stops immediately, if input is set.
4 Remote off: The operating mode Off can be selected with this input. The option to change the operating mode using the operating unit is maintained.
5 Remote manual: The operating mode Manual can be selected with this input. The option to change the operating mode using the operating unit is maintained.
6 Remote test: The operating mode Test can be selected with this input. The option to change the operating mode using the operating unit is maintained.
7 Remote auto: The operating mode Automatic can be selected with this input. The option to change the operating mode using the operating unit is maintained.
8 Disabling syn operation: The synchronisation option generally enabled by configuration can be stopped selectively with this input.
9 Disabling mains parallel operation: The mains parallel operation option generally enabled by configuration can be stopped selectively with this input.
10 Mains voltage available: This input offers the option to monitor an external mains voltage monitor. The function works parallel to the internal mains voltage monitor. A power failure is identified if both mains voltage monitors identify this.
11 Start preparation disabled: This input signals to the equipment that the measure to be introduced prior to start (e.g. pre-greasing) was disabled successfully. If this input is not used, the start preparation applies, when the parameterised „start preparation time“ is up.
12 Battery 1 faulty: These inputs can be used in order to monitor two battery sets with external monitoring equipment for the sprinkler operation. The inputs affect error messages 39 and 40. The error messages have an effect on the switching of battery sets. The switching goes over digital outputs battery 1 and battery 2.
13 Battery 2 faulty: See function number 12
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14 Generator loaded: This input can be used to signal a generator load for mains parallel operation. This input is used to enable a defined generator load before disconnecting the generator switch.
15 Disabling reference/nominal value control U/F: With this input the nominal value control of voltage and frequency generally enabled by configuration can be stopped selectively. Function is only enabled in isolated operation.
16 Remote panel enabled: Switching over to a second operating unit.
17 Power control off: In parallel operation the power control is switched off.
18 Manual synchronisation on: Automatic synchronising function is switched off.
19 Initial connection release/Pilot: In generator switch gear the GLS requires initial connection release for connection onto a dead busbar. If the input continues to remain set, the 50Hz control affects the unit. If the input is deactivated again after connection, the power control affects the unit.
20 Speed higher: External operation of adjustment pulse. Pulse is released as long as the input is set.
21 Speed lower: External operation of adjustment pulse. Pulse is released as long as the input is set.
22 LED-F1: The LED in key field F1 11 is triggered via this input. The LED can be accepted as feedback signal for functions which are activated with the key.
23 LED-F2: The LED in key field F2 12 is triggered via this input. The LED can be accepted as feedback signal for functions which are activated with the key.
24 LED-F3: The LED in key field F3 13 is triggered via this input. The LED can be accepted as feedback signal for functions which are activated with the key.
25 Operation via bus coupling: The MKA is operated with an operating unit connected to a bus coupler.
26 GLS off: Blocks the GLS connection. A switch that is already connected is switched off.
27 STM 20: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
28 STM 21: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
29 STM 22: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
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30 STM 23: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
31 STM 24: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
32 STM 25: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
33 STM 26: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
34 STM 27: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
35 STM 28: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
36 STM 29: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
37 STM 30: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
38 STM 31: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
39 STM 32: Fault indicator text and the alarm system can be parameterised for each application case. See point 12.1.
40 Release Special Syn. Function: Functional description of special synchronising function see point 2.1.3
41 Mains Im-/Export Contr.: Release the mains im-/export controller. Functional description mains im-/export controller see point 4.3.2
42 Unloading: If this input will be activated while power regulation is active, the output "speed lower" (term. D11/D12) will be energized until genset is unloaded and the gen cb off.
43 Release start up syn.: Activated the functions of the start up synchronising see point 2.1.4.und 2.1.5
44 GLS On start uo syn.: Turns the GLS on, if the start up synchronising is activated see 2.1.4. and 2.1.5
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10.2. Digital Outputs
Function number Outputs
0 Free: 1 Operating mode Off: Indication of operating mode Off, e.g. for remote line maintenance etc.
2 Operating mode Manual: Indication the operating mode Manual e.g. for remote line maintenance etc.
3 Operating mode Test: Indication of operating mode Test, e.g. for remote line maintenance etc.
4 Operating mode Auto: Indication of operating mode Automatic, e.g. for remote line maintenance etc. If a cb trip parametrized fault message is present in automatic mode this output will not be energized.
5 Light test: Output for triggering of external signal transmitters via light test key on operating equipment.
6 Battery 1: Output for switching to battery set 1 on sprinkler systems. The output is locked with the output battery 2. There is a time delay on switching over. Furthermore the starting motor is only started once the switch over has taken place.
7 Battery 2: Output for switching to battery set 2 on sprinkler systems. The output is locked with the output battery 1. There is a time delay on switching over. Furthermore the starting motor is only started once the switch over has taken place.
8 Preheating: Output for controlling preheating facility. For activation purposes a time must be specified on preheating (table times). The start is then delayed by the time given. The output remains set for the time that the starting motor is connected.
9 Introduce start preparation: Output for introducing start preparation. For activation purposes a time must be specified on start preparation (table times). The start is then delayed by the time given. The relay drops out once the starting command is given. If, before the time is up, the input „start preparation“ is stopped, the start command is made.
10 Unit ready: Output to signal operation readiness of the unit.
11 Speed higher: Speed adjustment pulse lower/higher are released according to deviation on the size to be regulated. The output is for the frequency or power control.
12 Speed lower: Speed adjustment pulse lower/higher are released according to deviation on the size to be regulated. The output is for the frequency or power control.
13 Reset: Output for triggering external monitoring circles with the key Ackw/Reset 14 on the operating equipment. The output is set for as long as the key is held down.
14 Cancel locking: The output is used to switch off the external switch locking in synchronisation. The output is set if the output „NLS or GLS ready“ is pending and is switched off again with the switch feedback signal.
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15 Speed governor on: The output is set with the start command and stays activated for as long as the unit stops.
16 STM group 1 closed current: Output for external signalling of a pending error message, which is contained in this error message group. Relay drops out when there is a fault.
17 STM group 2 closed current: Output for external signalling of a pending error message, which is contained in this error message group. Relay drops out when there is a fault.
18 STM group 3 closed current: Output for external signalling of a pending error message, which is contained in this error message group. Relay drops out when there is a fault.
19 STM group 4 closed current: Output for external signalling of a pending error message, which is contained in this error message group. Relay drops out when there is a fault.
20 Normal Stop: Output for external signalling of a pending error message coded to normal stop (table STM).
21 LS Aus: Output for external signalling of a pending error message coded to power switch launch (table STM).
22 Start arresting: Output for external signalling of a pending error message coded to start arresting (Table STM).
23 De-energising Output for external signalling of an error message coded to de-energising (table STM).
24 STM group 1 working current: Output for external signalling of a pending error message, which is contained in this error message group.
25 STM group 2 working current: Output for external signalling of a pending error message, which is contained in this error message group.
26 STM group 3 working current: Output for external signalling of a pending error message, which is contained in this error message group
27 STM group 4 working current: Output for external signalling of a pending error message, which is contained in this error message group
28 Warning: Output for external signalling of a pending error message which is contained in this error message group.
29 Group signal (STM group 4 working current): Output for external signalling of a pending error message which is contained in this error message group. The relay drops out when there is a fault.
30 Speed governor reset: Output is set for 1.5 seconds, if one of the following requirements is met: Start command, stop command or gen switch off.
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31 Voltage higher: Output specifying voltage input signals e.g. for voltage regulation.
32 Voltage lower: Output specifying voltage input signals e.g. for voltage regulation.
33 Key F1 as self-locking: By activating the key the output is set and goes into self-locking mode. Activating the key again resets the output.
34 Key F1 as key: Output is set for as long as the key is activated.
35 Key F2 as self-locking: By activating the key the output is set and goes into self-locking mode. Activating the key again resets the output.
36 Key F2 as key: Output is set for as long as the key is activated.
37 Key F3 as self-locking: By activing the key the output is set and goes into self-locking mode. Activating the key again resets the output.
38 Key F3 as key: Output is set for as long as the key is activated.
39 kWh pulse: In the table Output values a value between 0 and 9999KWh can be specified. If the preset value is reached, the output relay is triggered for 1 sec.
40 VDE0108/1 mains: When the unit is running, voltage is available and NLS is closed the output is set.
41 VDE0108/2 gen: When the unit is running, voltage is available and NLS is closed the output is set.
42 Operation: Closes as soon as firing speed is identified and opens once the stop time is up (table times).
43 Operating solenoid: The operating solenoid must be used for safely-relevant circuits (table options) The speed governor or the ignition can also be switched on with this signal.
44 Power failure: The contact closes as soon as a power failure is identified.
45 Generator voltage available: Once the generator voltage is identified (table operating values) the contact closes.
46 Error message 01: Fault indicator text and alarm system can be parameterised for each application case (table STM).
47 Error message 02: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
48 Error message 03: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
49 Error message 04: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
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50 Error message 05: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
51 Error message 06: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
52 Error message 07: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
53 Error message 08: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
54 Error message 09: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
55 Error message 10: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
56 Error message 11: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
57 Error message 12: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
58 Error message 13: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
59 Error message 14: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
60 Error message 15: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
61 Error message 16: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
62 Error message 17: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
63 Error message 18: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
64 Error message 19: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
65 EMERGENCY OFF (STM 33): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). The unit shuts down in any case, also in sprinkler operation. Processing takes place according to the closed circuit current principle.
66 ABORTED START (STM 34): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Number of start attempts (table limit values STM) can be preset.
67 SPEED SENSOR DEFECT (STM 35): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Lapse of signal „Firing speed reached“ on term. A2.
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68 OVER SPEED (STM 36): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Speed sensing via pick-up. Limit value (table limit values STM) is exceeded.
69 UNDER SPEED (STM 37): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Speed sensing via pick-up. Limit value (table limit values STM) falls short.
70 SUPPLY U< (STM 38): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). The MKA’s supply voltage is monitored. Limit value (table limit value STM) falls short.
71 BATT 1 U< (STM 39): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Alarm is set via the digital input „battery 1 damaged“.
72 BATT 2 U< (STM 40): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Alarm is set via the digital input „battery 1 damaged“. 73 GENERATOR LS FAULT (STM 41): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). If the switch feedback signal does not come after the starting command.
74 MAINS LS FAULT (STM 42): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). If the switch feedback signal does not come after the starting command.
75 SYN TIME TOO LONG (STM 43): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). If synchronisation does not take place the preset time (table STM).
76 GEN OVERVOLTAGE (STM 44): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table limit values STM) is exceeded.
77 GEN UNDERVOLTAGE (STM 45): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table limit values STM) falls short.
78 GEN OVERFREQUENCY (STM 46): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table limit values STM) is exceeded.
79 GEN UNTERFREQUENZ (STM 47): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table limit values STM) falls short.
80 MAINS OVERVOLTAGE: No function
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81 MAINS UNDERVOLTAGE: No function
82 MAINS OVERFREQUENCY: No function
83 MAINS UNDERFREQUENCY: No function
84 ABORTED START WARNING (STM 52): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Number of start attempts (table limit values STM) can be set if the error message is displayed. The start attempts are not aborted.
85 CUT-OUT FAULT STM 53): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Number of start attempts (table limit values STM) can be set if the error message is displayed. The start attempts are not aborted.
86 DEVICE ERROR INTERNAL (STM 54): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Monitoring of internal bus connection.
87 OVERCURRENT 1 (STM 55): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table current protection) is exceeded.
88 OVERCURRENT 2 (STM 56): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table current protection) is exceeded.
89 OVERCURRENT THERMAL (STM 57): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table current protection) is exceeded.
90 DIFF PROTECTION WARNING (STM 58): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table diff protection) is exceeded.
91 DIFF PROTECTION SWITCH-OFF. (STM 59): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table diff protection) is exceeded.
92 REVERSE POWER 1 (STM 60): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table diff protection) is exceeded.
93 REVERSE POWER 2 (STM 61): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table diff protection) is exceeded.
94 OVERLOAD 1 (STM 62): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table diff protection) is exceeded.
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95 OVERLOAD 2 (STM 63): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Limit value (table diff protection) is exceeded.
96 UNBALANCED LOAD (STM 64): Fault indicator text cannot be processed. Only the alarm system can be parameterised (table STM). Deviation of cable outputs is greater than the limit value (table output values).
97 MDEC STOP: Output for the MDEC control. In operation and shut down of the unit the output is always set. With the stop command the output is deactivated and not set again until the stop time is up (TAB:9 LINE:7 COLUMN:3).
98 Error message 20: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
99 Error message 21: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
100 Error message 22: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
101 Error message 23: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
102 Error message 24: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
103 Error message 25: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
104 Error message 26: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
105 Error message 27: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
106 Error message 28: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
107 Error message 29: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
108 Error message 30: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
109 Error message 31: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
110 Error message 32: Fault indicator text and alarm system can be parameterised for each application cases (table STM).
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111 Fault release 1: Output will be energized after the time delay “fault release 1”. Time delay starts with “operation”. The output will be deactivated again with the stop command.
112 Loaded 1: This output will be energized if the actual value exceeds the setpoint "genset loaded" (see point 8.4.1). If the actual value remains under the setpoint this output will be deenergized again. 113 Sprinkler operation: This output will be energized if “Sprinkler start” (DI 10 / term. B6) is activated. If the input “Sprinkler start” will be deactivated, “Cooling times sprinkler” time runs. The output will be deactivated after the times run up.
114 Part excitation on: This output will be energized if the return of the GLS is activated in the start up synchronising. The output will be deactivated after the times run up (TAB:9 LINE:43 COLUMN:3)
10.3. LED status messages
There are 5 LED’s on the OP2 and 64 LED’s available on the expansions. Each expansion has 16 LED’s. The LED can become clogged with operating and error messages. The description of error messages is made with the digital outputs (point 10.2). Unacknowledged error messages are represented as flashing.
Function number Error messages Function number Operating messages
1 STM01 128 OPERATING MODE "OFF" 2 STM02 129 OPERATING MODE "MANUAL"
3 STM03 130 OPERATING MODE "TEST"
4 STM04 131 OPERATING MODE "AUTOMATIC"
5 STM05 132 STARTER ENGAGED
6 STM06 133 INT. REF. VALUE ON
7 STM07 134 ENGINE OPERATION
8 STM08 135 SIGNAL TEST
9 STM09 136 GEN CB ON (REPORT)
10 STM10 137 MAINS CB ON (REPORT)
11 STM11 138 FAULT RELEASE 1
12 STM12 139 MAINS PARALLEL OPERATION
13 STM13 140 ISLAND OPERATION
14 STM14 141 NO FUNCTION
15 STM15 142 RELEASE SYNCHRONISATION
16 STM16 143 DI “LOAD CONTROL OFF”
17 STM17 144 COLLECTIVE FAULT STOPPING
18 STM18 145 COLLECTIVE FAULT WARNING
19 STM19 146 OPERATING MODE SELECT BLOCK.
20 STM20 147 SPRINKLER OPERATION
21 STM21 148 SPEED DOWN
22 STM22 149 SPEED UP
23 STM23 150 SPEED RESET
24 STM24 151 REMOTE START
25 STM25 152 GEN VOLT.
26 STM26 153 MAINS VOLT.
27 STM27 154 LED IN FCT1
28 STM28 155 LED IN FCT2
29 STM29 156 LED IN FCT3
30 STM30 157 MAINS PROTECTION TEST F
31 STM31 158 MAINS PROTECTION TEST U
32 STM32 159 SPRINKLER DEMAND
33 EMERGENCY OFF 160 GEN. VOLT. AVAIL.
34 ABORTED START 161 NO FUNCTION
35 SPEED SENSOR DEFECT 162 GEN. VOLT. <
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36 OVER SPEED 163 GEN. NOMINAL VOLT. . 37 UNDER SPEED 164 NO FUNCTION
38 SUPPLY U< 165 GEN. VOLT. >
39 BATT 1 U< 166 VOLT. UP
40 BATT 2 U< 167 VOLT. DOWN
41 GENERATOR LS FAULT 168 GEN FREQ. AVAIL.
42 MAINS LS FAULT 169 NO FUNCTION
43 SYN TIME TOO LONG 170 GEN. FREQ. <
44 GEN OVER VOLTAGE 171 GEN. NOMINAL FREQ.
45 GEN UNDER VOLTAGE 172 NO FUNCTION
46 GEN ÜBERFREQUENZ 173 GEN. FREQ. >
47 GEN UNDER FREQUENCY 174 FREQ. UP
48 MAINS OVERVOLTAGE 175 FREQ. DOWN
49 MAINS UNDERVOLTAGE 176 MAINS VOLT. AVAIL.
50 MAINS OVER FREQUENCY 177 NO FUNCTION
51 MAINS UNDER FREQUENCY 178 MAINS VOLT. <
52 ABORTED START WARNING 179 MAINS NOMINAL VOLT.
53 SWITCH-OFF FAULT 180 MAINS VOLT. >
54 DEVICE ERROR INTERNAL 181 NO FUNCTION
55 OVER CURRENT 1 182 NO FUNCTION
56 OVER CURRENT 2 183 NO FUNCTION
57 OVER CURRENT THERMAL 184 MAINS FREQ. AVAIL.
58 DIFF PROTECTION WARNING 185 NO FUNCTION
59 DIFF PROTECTION SWITCH-OFF.
186 MAINS FREQ. <
60 REVERSE POWER 1 187 MAINS NOMINAL FREQ.
61 REVERSE POWER 2 188 NO FUNCTION
62 OVERLOAD 1 189 MAINS FREQ. >
63 OVERLOAD 2 190 NO FUNCTION
64 UNBALANCED LOAD 191 NO FUNCTION
192 MAINS PROT. VECTOR B.
193 MAINS PROT. U>
194 MAINS PROT. U<
195 MAINS PROT. F>
196 MAINS PROT. F<
197 SYN-IMPULS
198 NO FUNCTION
199 MAINS PROT. COMM.
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11. Operating values
11.1. Limit values
11.1.1. Functional description
Overview of operating values which must be specified for the limit values.
11.1.2. Parameter setting
For correct adaptation to each application case parameterisation is necessary (TAB NO:2).
Parameter
TAB NO: 2
Range Firing speed The evaluation is only made if the speed sensing is enabled in the
table "Options". On reaching the firing speed operation is identified.
0 ... 32767 U/MIN
Firing speed
Hysteresis Hysteresis for the limit value. 0 ... 32767 U/MIN
Nominal speed The evaluation is only made if the speed sensing is enabled in the table "Options".
0 ... 32767 U/MIN
Nominal speed
Hysteresis Hysteresis for the limit value. 0 ... 32767 U/MIN
Speed range On No function.
Speed range To No function.
Gen.
Nominal voltage Not until reaching the limit value are specific function sequences activated in the automatic. On reaching the limit value the LED “Generator voltage available” 31 lights up.
0 ... 100 %
Gen. Nominal voltage
hysteresis Hysteresis for the limit value. 0 ... 100 %
Gen.
Nominal frequency Not until reaching the limit value are specific function sequences activated in the automatic.
0 ... 600 1/10 Hz
Gen. Nominal frequency Hysteresis
Hysteresis for the limit value. 0 ... 600 1/10 Hz
Mains
Nominal voltage Specific function sequences are not activated in the automatic until reaching the limit value. On reaching the limit value the LED “mains voltage available” 30 lights up.
0 ... 100 %
Mains nominal
voltage hysteresis Hysteresis for the limit value. 0 ... 100 %
Mains
Nominal frequency No function
Mains nominal
frequency
Hysteresis
No function.
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11.2. Times
11.2.1. Functional description
For the purpose of specific function sequences it is vital to adapt the times to the corresponding appli-cation case. In the table “times" there are multiple parameters available, which can each be modified.
11.2.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary (TAB NO:9).
Parameter
TAB NO: 9
Range Reserve No function. 0 ... 32767 1/10 sec. Start delay In the event of power failure in automatic operation once the time
is up the start command is given. 0 ... 32767 1/10 sec.
Starting motor on: The output “Starting motor on” is set. 0 ... 32767 1/10 sec. Starting motor interval Time between the start attempts. 0 ... 32767 1/10 sec. Cooling time normal After the speed reduction the unit continues to run without load. 0 ... 32767 1/10 sec. Cooing time sprinkler After the speed reduction is made in sprinkler operation the unit
continues to run without load. The “sprinkler cooling time” is added onto "sprinkler cooling time".
0 ... 32767 1/10 sec.
Stop time
Once the unit was identified at a stand still, the output remains activated for this time.
0 ... 32767 1/10 sec.
Cooling time In the event of mains return until the NLS is switched on again. 0 ... 32767 1/10 sec. N/G Switching time On N/G controls the time runs from the switch selection until the
notification "switch ready". 0 ... 32767 1/10 sec.
Impurity release 1 Delay time for the monitoring of error messages. Time runs from “operation”.
0 ... 32767 1/10 sec.
Impurity release 2 Delay time for the monitoring of error messages. Time runs from “GLS on”.
0 ... 32767 1/10 sec.
Impurity release 3 Delay time for the monitoring of error messages. Time runs from “NLS on” or “GLS on”.
0 ... 32767 1/10 sec.
Generator voltage Refers to the operating values. The voltage must have the limit value for the preset time, so that the voltage is identified as "available" for the internal function sequences.
0 ... 32767 1/10 sec.
Generator under
voltage Refers to the operating values. The voltage must have the limit value for the preset time, so that the voltage is identified as "off" for the internal function sequences.
0 ... 32767 1/10 sec.
Unloading time If the unit is not loaded within this time, the GLS is switched off anyway.
0 ... 32767 1/10 sec.
Speed governor reset If the speed governor is reset, the output is set for this time.
Battery changeover 1 Changeover gaps between two battery sets. 0 ... 32767 1/10 sec. Battery changeover 2 Changeover gaps between two battery sets. 0 ... 32767 1/10 sec. Start preparation Start command delay by this time. Time can be set to 0 with the
DE “start preparation concluded”. 0 ... 32767 1/10 sec.
Preheating
If the DO “preheating” is activated, the start is not triggered until the time is up.
0 ... 32767 1/10 sec.
Horn off Horn is automatically switched off once the time is up. 0 ... 32767 1/10 sec. Reserve No function 0 ... 32767 1/10 sec. Gen. imp delay Time between switch “ready” and switch “on”. Not in syn operation. 0 ... 32767 1/10 sec. Mains imp delay Time between switch “ready” and switch “on”. Not in syn operation. 0 ... 32767 1/10 sec. Gen. off delay On deselecting the switch the switch can only be selected again
once the time is up. 0 ... 32767 1/10 sec.
Mains off delay On deselecting the switch, it can only be selected again once the time is up.
0 ... 32767 1/10 sec.
No function 0 ... 32767 1/10 sec. No function 0 ... 32767 1/10 sec. Delay DE Function 9 Delay for DE “Disabling mains parallel operation” (function number
9) 0 ... 32767 1/10 sec.
Mains protection test
Enabled A key combination must be pressed for this time in order to enable the mains protection test.
0 ... 32767 1/10 sec.
Display off Once the preset time is up the display light switches off. By pressing the key this is switched on again.
0 ... 32767 1/10 sec.
Solenoid valve
Motor Drop-out delay for the DO 51 (C2 term. 25/26) 0 ... 32767 1/10 sec.
Solenoid valve
Fuel Drop-out delay for the DO 52 (C2 term. 27/28) 0 ... 32767 1/10 sec.
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Emergency light
Drop-out delay for the DO 47 (C2 term. 17/18) 0 ... 32767 1/10 sec.
Space ventilator Drop-out delay for the DO 50 (C2 term. 23/24) 0 ... 32767 1/10 sec. Prelubricating counter The counter indicates how often the break time expire before the
output for the prelubricating is activated.
0 ... 32767
Prelubricating break Timer for the prelubricating break 0 ... 32767 1/10 sec. Prelubricating time In activating the prelubricating time DO 49 (C“ term. 21/22) the
relay remains activated for the preset time. 0 ... 32767 1/10 sec.
Start up syn max. time The point 2.1.4 and 2.1.5 features described, during this time, active.
0 ... 32767 1/10 sec.
Start up syn
deexcitation time In activating the relay remains activated for the preset time. 0 ... 32767 1/10 sec.
Start up syn excitation
time In activating the relay remains activated for the preset time. 0 ... 32767 1/10 sec.
11.3. Counters
11.3.1. Functional description
No function
12. Alarm settings
12.1. Alarm coding
12.1.1. Functional description
Error messages 1 - 32 are external and can be connected to the corresponding inputs. The fault indi-cator text as well as the alarm system can be parameterised (TAB NO:5 LINE:1-19). Error messages 33 – 64 are internal. The text for these cannot be altered because a fixed function is assigned to them. The alarm system can be parameterised. A description of the internal error messages is under point 10.2 “Digital Outputs" under the function number 65 – 96.
12.1.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary (TAB NO:5 LINE:1-64). The alarm system has individual parameter options for each STM.
Parameter
TAB NO:5 LINE:1-64 COLUMN:3
Range Release Release of error message. [YES] = 1
[NO] = 0 Release from
operation After operation is identified and the time "impurity release" is up, monitoring is activated.
[YES] = 1 [NO] = 0
Release from GLS In the case of “GLS On” and after the time “impurity release 2" is up, monitoring is activated.
[YES] = 1 [NO] = 0
Release from
GLS/NLS In the case of “GLS On” and “NLS On” and after the time “impurity release 3" is up, monitoring is activated.
[YES] = 1 [NO] = 0
Closed current Triggering reaction of error message. [YES] = 1 [NO] = 0
Reserve No function. [YES] = 1 [NO] = 0
Sprinkler stop/LSA Intercepted error message also in sprinkler operation. [YES] = 1 [NO] = 0
Normal stop/LSA Intercepted error message. In sprinkler operation this error mes-sage is cautionary.
[YES] = 1 [NO] = 0
LSA The GLS is switched off. In sprinkler operation the GLS remains switched on.
[YES] = 1 [NO] = 0
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Start obstruction For as long as the STM is pending and the unit is shut down, the unit is prevented from starting up.
[YES] = 1 [NO] = 0
De-energising Generator is de-energised. [YES] = 1 [NO] = 0
STM group 1 Error messages can be summarised in groups. The error message groups can be configured to one DO.
[YES] = 1 [NO] = 0
STM group 2 Error messages can be summarised in groups. The error message groups can be configured to one DO.
[YES] = 1 [NO] = 0
STM group 3 Error messages can be summarised in groups. The error message groups can be configured to one DO.
[YES] = 1 [NO] = 0
STM group 4 Error messages can be summarised in groups. The error message groups can be configured to one DO. The error message group 4 affects the DO B19/20.
[YES] = 1 [NO] = 0
Warning Warning error message [YES] = 1 [NO] = 0
Parameter
TAB NO:5 LINE:1-64 COLUMN:4
Range Error message delay The error message delay is specified in seconds. 0 ... 32767 secs.
Parameter
TAB NO:5 LINE:1-64 COLUMN:2
Range Fault indicator text For error messages 1 – 19, when there is a fault, text can be
edited in the display. With the arrow keys 5 and 6 the cursor is set to the appropriate place. With the keys – 7 and + 8 it is possible to scroll through the alphabet and characters.
Alphabet Characters
12.2. Alarm limit values
12.2.1. Functional description
For specific error messages it is important to enter the limit values for the corresponding application case. In the table “limit values_STM” there are multiple parameters available, which can each be modi-fied.
12.2.2. Parameter setting
For correct adaptation to each application case parameter setting is necessary (TAB NO:3). If the limit value is exceeded or falls short and the error message delay time is up, the STM is shown on the dis-play and the functions which are determined when the parameters are set, are carried out.
Parameter
TAB NO: 3
Range Supply voltage STM38: The voltage on the terminals A17/18 and A19/20 are
monitored. 0 ... 32767 1/10 V
Batt. U1 No function. 0 ... 32767 1/10 V Batt. U2 No function. 0 ... 32767 1/10 V Under speed STM37: When pick-up is connected and speed sensing is acti-
vated the speed is monitored. 0 ... 32767 U/Min
Over speed STM36: When pick-up is connected and speed sensing is acti-vated the speed is monitored.
0 ... 32767 U/MIN
GEN Over voltage STM44: The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”.
0 ... 32767 %
GEN Under voltage STM45: The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”.
0 ... 32767 %
GEN Over frequency STM46: 0 ... 32767 1/10 Hz GEN Under frequency STM47: 0 ... 32767 1/10 Hz MAINS Over voltage STM48: Only in function when under „OPTIONS" „Monitoring mains
quality network“ is activated. The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”.
MAINS Under voltage STM49: Only in function when under „OPTIONS" „Monitoring mains quality network“ is activated. The percentage refers to the nominal voltage specified in the “TAB NO.:4 LINE:1 COLUMN:12”.
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MAINS Over
frequency STM50: Only in function when under „OPTIONS" „Monitoring mains quality network“ is activated.
MAINS
Under frequency STM51: Only in function when under „OPTIONS" „Monitoring mains quality network“ is activated.
Start counter
Normal STM34: The start attempts are counted. On reaching the limit value these are aborted.
0 ... 32767 Starts
Start counter
Sprinkler STM34: On selecting sprinkler the number of start attempts is increased to the specified value.
0 ... 32767 Starts
Start counter
Warning STM52: On reaching the limit value the STM is displayed, the start attempts are not aborted.
0 ... 32767 Starts
13. Dimensional drawings
13.1. MKA-OP
Assembly dimensions w180mm x h180mm x d40mm
Rear view
Pannel cut out160mm x 160mm
180 mm
45 mm
45 m
m
6 m
m
6 mm
90 mm
90 m
m
45 mm
45 m
m
18
0 m
m
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13.2. MKA casing variants
Height with terminals 140mm
MKAKompaktautomatik
MKAKompaktautomatik
MKAKompaktautomatik
155mm
13
5m
m
234mm
312mm
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14. Technical data
Metering voltage 50/29 ... 484/280 VAC
Frequency range 40 – 70 Hz
Current transformer / metering range ... / 1 A 0.01 – 3.5A AC ... / 5 A 0.05 – 18A AC
Measuring inputs 50 x INenn (nom) 1ms
Apparent ohmic resistance 2.5 VA at 5A
Overload strength (resistance) 3.5 x INenn (nom) constant
Metering errors U: 1 % of end value
I: 1 % of end value
P: 1 % of end value
F: 1 % of end value
Auxiliary voltage 12V Version 9 - 18 VDC 24V Version 19 - 32 VDC
Charging rate (current consumption) MKA-OP2 ca. 0.5 A MKA Basic unit ca.0,5 A
Digital inputs +12 VDC / +24VDC
Relay outputs 230 V AC/DC, 2 A, electrically insulated
Analogue inputs 0-10 VDC : Minus of inputs is bridged internally
Analogue outputs 0-10 VDC : Apparent ohmic resistance > 2.5 k No electrical isolation to minus of auxiliary voltage
Ambient air temperature 0 ... 50 °C
Interfaces Programming interface for setting parameters SUB-D 9 pole. Casing MKA-OP2: metal MKS basic device: metal
Dimensions see dimensional drawings
Mounting MKA-OP2: Stay bolts M4 x 12mm MKS basic device: to mounting rail as per DIN 50022
Protection category MKA-OP2: IP 20, with seal IP 62 MKS basic device: built into switching/control cabinet
Weight MKA-OP2: 800 g MKS basic device: after assembly
Mounting position Any (preferably crossways, lettering/labelling upright)
Regulations VDE 0160 / EN 50178 VDE 0435 part 303 VDE 110 IEC 255-6
Subject to modifications!
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