commercial series cl-125, cl-130, and cl-136cl-125, cl-130, and cl-136 locke turf, inc. 307 highway...
TRANSCRIPT
Commercial Series CL-125, CL-130,
and CL-136
Locke Turf, Inc. 307 Highway 52E • Opp, Alabama 36467 • 334/493-1300
Parts Manual
1
MODELS 125, 130 and 136 Table of Contents
CONTENTS PAGE Frame Assembly - Right Side 3-4 Frame Assembly - Left Side 5-6 Reel Adjuster 7 Reel Assembly 8 Verti-cutter Head Assembly 10 Clutch Shaft Assembly 11 Drive Roller Assembly 12 Caster Wheel Assembly 13 Reel Lift Shaft Assembly - Model 125 14 Reel Lift Shaft Assembly - Model 130 15 Reel Lift Shaft Assembly - Model 136 16 Front Roller Assembly (Optional) 17 Grooved Roller Assembly (Optional) 18 Decals and Shields 19 Back-lapping (Optional) 20 Sulky Attachment (Optional) 22
2
HHCS - Hex Head Cap screw CB - Carriage Bolt HSHSS– Hex Socket Head Set Screw
29
28 32
31 26 27 29
19
29
28
30 27
27
31
30
32 24
28
23 22
12
13
7
15
16
8
11 10
17
6
14
1
2 5 3
6
25
21 20
19
18
33
8 17 6
17
6
Reel Lift Assembly
3
28
Frame Assembly - Right Side REF. PART REF. PART NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION 1 5200-25 1 Frame Assembly, 25” 19 10151200 4 Hex Nut 5/16”-24 CP 5200-30 1 Frame Assembly, 30” 20 15528 4 Hex Nut 5/16-18 CP 5200-36 1 Frame Assembly, 36” 21 3269 4 Lock Washer 2 5026 1 Clutch Hand Lever 22 744-1 1 HHCS 3 5079 1 Handle Bolt 23 2100 1 Washer 4 5051 1 Handlebar Grip 24 5012 1 Adjuster Chain Block 5 5083 1 Nylon Jam Lock Nut 25 5081 4 Axle Bearing Screw 6 1893 4 Cotter Pin 26 778 2 Washer 7 5098 1 Clutch Rod 27 1357 2 Washer 8 5064 1 Reel Lift Handle 28 5046 4 Bushing 9 1866 1 Nylon Bushing 29 44604 2 Frame Arm Bolt 10 1865 1 Cap 30 5049 1 Reel Arm Bolt 11 796 2 Screw 31 5044 2 Link Arm (Upper Arm 12 5076 1 HHCS 1/2” x 3-1/2” must be REMOVED for 13 1210-I 1 Clutch Fork Front Roller Attachment) 14 44608 1 Jam Nut 32 5067 2 Spring 15 5101 1 Clutch Rod Coupler 33 5057 1 Lift Rod 16 5099 1 Left Angle Rod 17 20568 4 Washer 18 5096 1 Caster Pin Screw
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1
12
11
8
10
12
7
8
35
9
33
34
32
30
31
13 14 15 14
29
16
17
18 20 13
19
21 28
20 19 27
23
24 25
26
12
2
5
36
35
12
4
3 6
5
16
37
Frame Assembly - Left Side REF. PART REF. PART NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION 1 44516 2 Jam Nut 5/16”-18 21 5044 1 Link Arm 2 5200-25 1 Frame Assembly, 25” 22 15501 2 Jam Nut 5200-30 1 Frame Assembly, 30” 23 5090 2 HHCS 1/2”-20 x 1-3/4” 5200-36 1 Frame Assembly, 36” 24 1060 1 Chain Idler 3 5083 1 Nylon Jam Lock Nut 25 500207 1 Idler Bracket 4 5026 1 Clutch Hand Lever 26 812 1 Spring 5 5079 1 HHCS 27 5067 1 Spring 6 5051 1 Handlebar Grip 28 5049 1 Reel Arm Bolt 7 1161010 2 HHCS 5/16”-18 x 1” 29 1059-A 1 Chain Idler Assembly 8 3269 8 Lock washer 30 1210-I 1 Clutch Fork 9 1161006 4 HHCS 5/16” x 3/4” 31 5076 1 HHCS 1/2”-20 x 3-1/2” 10 5141016 4 CB 5/16”-18 x 1-1/2” Z5 32 5099 1 Left Angle Rod 11 44553 4 Nylock Nut 5/16”-18 CP 33 5101 1 Clutch Rod Coupler 12 44608 4 Jam Nut 1/2”-20 CP 34 5098 1 Clutch Rod 13 1357 1 Washer 35 1893 2 Cotter Pin 14 1059-B 2 Bearing 36 923 1 Washer 15 1059-SH 1 Chain Idler Shell 37 500215 1 Inner Chain Guard 16 5107 2 Chain Guide Disc 17 15025 1 HHCS 1/2-20” x 2” G5 ZP 18 44604 1 Frame Arm Bolt 19 5046 2 Bushing 20 1357 1 Washer
NOT SHOWN: Kohler Engine 1563 1 Sprocket 778 1 Washer 3417 1 Spacer 746 1 Bolt 3270-1 1 Collar 423 1 Chain 5102 1 Key
6
1
2
3
4
5
6
7
4
7
8
2 1
1
2
10
9
11 12
REF. PART NO. NO. QTY. DESCRIPTION 1 44702 2 - 4 Hex Nut 1/4”-28 2 44709 2 - 4 Jam Nut 1/4”-28 3 5103 2 Nylock Hex Nut 1/4”-28 4 50019664 2 Washer 1/4” 5 2126 2 Spring 6 500101 2 Spring Sleeve 7 500145 2 Stud 1/4”-28 x 3” 8 50026517 2 Toro Bedknife Screw 9 500144 2 Coupling Nut 5/16”-18 10 76109 2 Nylon Lock Bolt 5/16”-18 x 1/2” 11 729 2 Spring 12 44714 2 Washer 3/16”
V-Reel Adjustment Standard Reel Adjustment
7
Reel Assembly REF. PART REF. PART NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION 1 5046 2 Bushing 19 5020-36-6 1 36” 6 Blade Reel 2 2116 4 Bushing Spacer 5020-36-8 1 36” 8 Blade Reel 3 724-J 4 Jam Nut 3/8”-24 CP 20 5114 2 Spacer Bar Screw 4 1780 2 Nylon Jam Lock Nut 21 1310 A/R Reel Shim 5 5021R 1 RH Height Roller Arm 22 1238 1 Sprocket, 17T 6 5037 2 60° Bushing 23 5015 1 LH Bearing Housing 7 5038 2 QA Pin 24 5014 1 LH Side Plate 8 5066 2 QA Spring 25 5033-25 1 25” Spacer Bar 9 5091 2 QA Washer 5033-30 1 30” Spacer Bar 10 5034R 1 RH QA Handle 5033-36 1 36” Spacer Bar 11 744 2 Hex Nut 5/16”-24 CP 26 5095-25 1 25” Bedknife 12 729 2 Spring 5095-30 1 30” Bedknife 13 5084 2 Nylon Jam Lock Nut 3/8”-24 5095-36L 1 36” Bedknife LH 14 5036-25 1 Axle, 25” 5095-36R 1 36” Bedknife RH 5036-30 1 Axle, 30” 27 5025-25 1 25” Blade Back 5036-36 1 Axle, 36” 5025-30 1 30” Blade Back 15 5104-25 1 Height Roller, 25” 5025-36 1 36” Blade Back 5104-30 1 Height Roller, 30” 28 5016 1 RH Side Plate 5104-36 1 Height Roller, 36” 29 5078 2 Adjuster Screw 16 50026271 4 Bearing 30 894 2 Spring 17 5032 2 Bushing 31 44570 A/R Bedknife Screw 5/16”-18 18 5106-25 1 Rear Spacer Bar, 25” x 1-1/4” 5106-30 1 Rear Spacer Bar, 30” 32 5072 4 Blade Back Screw 5106-36 1 Rear Spacer Bar, 36” 33 5083 2 Nylon Lock Nut 1/4”-28 19 5020-25-6 1 25” 6 Blade Reel 34 80437 1 Reel Snap Ring 5020-25-8 1 25” 8 Blade Reel 35 5017 1 RH Bearing Housing 5020-30-6 1 30” 6 Blade Reel 36 5034L 1 LH QA Handle 5020-30-8 1 30” 8 Blade Reel 37 5021L 1 LH Height Roller Arm 38 5010 2 Round Head Slot Brass Screw 39 5055-1 1 Chain Guard 40 5047 2 Button Head 1/2”-13 x 1”
8
5
10
28
18 4
17
15
16
1
14
3 2
7 9
1 3
2
32 16 34 35
8
40
16 17 4
20
7 8 9 11
38 39
37
3 1
22 21 23 16
24
12
13 19
27
26 31 25
6
See Previous Page For Adjusters
9
Verticutter Head Assembly
REF. PART NO. NO. QTY. DESCRIPTION 20 5010 2 Round Head Slot Brass Screw 21 111040 1 Shield / Counter Weight 22 5047 2 Button HD. 1/2”-13 x 1” 23 15501 2 Hex Nut 5/16”-24 24 5091 2 Bellville Washer 25 5066 2 Spring 26 1780 2 Jam Nut 1/2”-20 Nylock 27 724-J 2 Jam Nut 3/8”-24 28 729 2 Spring 29 5084 2 Jam Nut 3/8”-24 Nylock 30 5055-1 1 Chain Guard 31 80434 1 Snap Ring 32 500097 13 Verticutter Blade Spacers 33 111009 14 Dynablade 11 Tooth 34 500098 2 Verticutter End Spacers 35 50022381 2 Shaft Washer 36 15614 2 Jam Nut 1”-14 37 500094 1 Verticutter Shaft (Different Spacing and Number of Blades available but not listed in this manual)
REF. PART NO. NO. QTY. DESCRIPTION 1 111013 1 Cutting Head 2 111002 1 End Plate Weldment RH 3 111001 1 End Plate Weldment LH 4 5033-25 1 Spacer Bar 25” 5 5106-25 1 Spacer Bar 25” Rear 6 50026271 4 Bearing 47mm x 20mm 7 5021R 1 Rear Roller Height Arm LH 8 5021L 1 Rear Roller Height Arm RH 9 5046 2 Bushing 10 1238 1 Sprocket 17 Teeth 11 5039-25 1 Roller Axle 12 5104-25 1 Roller Tube 13 5032 2 Bushing 14 1310 AR Shim 15 5034L 1 Handle, RH 16 5034R 1 Handle, LH 17 5037 2 Bushing, 60° 18 5114 2 Special HHCS 1/2”-13 x 1-1/4” 19 5038 2 Pin, Quick Adjust
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8 9 10
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24 25
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28 29
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30
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32
33
34 35
36
37
36 35
13
10
REF. PART NO. NO. QTY. DESCRIPTION 1 777 2 Hex Nut 1/2”-20 UNF 2 1217 1 Sprocket, 10T 3 44560 6 Flat Head Screw 4 955 2 Clutch Cover Plate 5 776 2 Key 6 775 2 Clutch Sprocket Stud 7 1164 2 Bearing 8 959-M 6 Fiber Friction Disc 9 5024 4 Clutch Plate 10 5105 2 40# Pressure Plate 11 5040 2 Key Retainer 12 784 2 Thrust Washer 13 2147 2 Bushing 14 1165 2 Clutch Housing 15 795-B 2 Bronze Thrust Collar
11
REF. PART NO. NO. QTY. DESCRIPTION 16 5086 2 Clutch Cone 17 449 2 Grease Fitting 18 796 4 Fillister Head Screw 19 5061 4 Bearing Flange 20 5003 2 Bearing 21 768 4 Key 22 5007-25 1 Clutch Shaft, 25” 5007-30 1 Clutch Shaft, 30” 5007-36 1 Clutch Shaft, 36” 23 3598 1 Key 24 5009 1 Sprocket, 32T 25 792 6 Pin 26 1891 6 Cotter Pin 27 1398 6 Clutch Dog 28 781 1 Key 29 1237 1 Sprocket, 28T 30 778 1 Washer
Clutch Shaft Assembly
1 30
15
19 20 19
28 15
16
18
14
26 25
27
29
24 21
23
22
21 19
20 19
15
17
17
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18
5 7 9
8 9
8
11
13
12
10
8
6
3
4
14
1 2
16
1110
2010
1 21
34
56
64
5
21
1
78
9
12 13 148
1918
1217
15
1614
813
12
REF. PART NO. NO. QTY. DESCRIPTION 1 5061 4 Bearing Flange 2 5003 2 Bearing 3 5011 1 Sprocket, 40T 4 5074 2 Axle Snap Ring 5 842 2 Bushing 6 5082 2 Traction Roller 7 5062 2 30” Roller Extension 8 768 4 Key (8 Additional Req’d. w/30”) 9 1505 2 Keyed Sleeve (30” only) 10 1378 2 Washer 11 15597 4 Hex Nut 3/8”-24 NF CP 12 854 2 Differential Side Plate
REF. PART NO. NO. QTY. DESCRIPTION 13 1830-1 2 Bushing 14 849-P 2 Keyed Differential Bevel Gear 15 1772 2 Key 1/4” x 1/4” x 3/4” 16 5005-25 1 25” Axle 5005-30 1 30” Axle 5005-36 1 36” Axle 17 716 2 Pin 18 851 2 Differential Bevel Pinion Stud 19 850 2 Differential Bevel Pinion 20 855 4 HHCS 2/8”-24 x 2-3/4” CP 21 1879 1 Grease Fitting 22 853-I 1 Center Plate
NOT SHOWN: Pneumatic Tire Assembly 1070-TA 2 Tire Assembly (25” replaces 5082) 1075-TA 2 Tire Assembly (30” replaces 5082) 849-SP 2 Splined Differential Bevel Gear (replaces 849-P)
Drive Roller Assembly
12
22
REF. PART NO. NO. QTY. DESCRIPTION 1 1780 1 Nylon Jam Lock Nut 2 20496 1 HHCS 1/2”-13 x 5-1/2” G5 3 5027 4 Caster Fork Assembly 4 1310 2 Washer 5 20034 4 HHCS 6 5112 1 Split Rim 7 5058 1 Caster Tire 8 5059 1 Tire Tube 9 1059-B 2 Bearing 10 5028 1 Caster Hub Weldment 11 8151200 4 Hex Nut 3/8”-16 CP 12 500110 1 Bearing Spacer Tube
Caster Wheel Assembly
13
8
7
6 5
4
3
2
9
9
12
11
10
6
1
REF. PART NO. NO. QTY. DESCRIPTION 1 3270-1 3 Shaft Collar 2 5065 2 Reel Lift Arm 3 5063L 1 Left Lift Collar 4 5063R 1 Right Lift Collar 5 5060-25 1 25” Lift Shaft 6 5106-25 1 25” Rear Spacer Bar 7 906-1 2 Carrying Link 8 44601 4 Hex Nut 3/8”-16 Nylock 9 729 4 Spring 10 44174 2 HHCS 3/8”-16 x 1-3/4” G5 11 20881 2 HHCS 12 5069 1 Reel Lift Lever
Reel Lift Shaft Assembly - Model 125
14
REF. PART NO. NO. QTY. DESCRIPTION 1 3270-1 3 Shaft Collar 2 5065 2 Reel Lift Arm 3 5063L 1 Left Lift Collar 4 5063R 1 Right Lift Collar 5 5060-30 1 30” Lift Shaft 6 5106-30 1 30” Rear Spacer Bar 7 906-1 2 Carrying Link 8 44601 4 Hex Nut 3/8”-16 Nylock 9 729 4 Spring 10 44174 2 HHCS 3/8”-16 x 1-3/4” G5 11 892-1 2 HHCS 12 5069 1 Reel Lift Lever
Reel Lift Shaft Assembly - Model 130
15
REF. PART NO. NO. QTY. DESCRIPTION 1 3270-1 3 Shaft Collar 2 5065 2 Reel Lift Arm 3 5063L 1 Left Lift Collar 4 5063R 1 Right Lift Collar 5 5060-36 1 36” Lift Shaft 6 5106-36 1 36” Rear Spacer Bar 7 906-1 2 Carrying Link 8 44601 4 Hex Nut 3/8”-16 Nylock 9 729 4 Spring 10 44174 2 HHCS 3/8”-16 x 1-3/4” G5 11 892-1 2 HHCS 12 5069 1 Reel Lift Lever
Reel Lift Shaft Assembly - Model 136
16
Front Roller Assembly (Optional) REF. PART NO. NO. QTY. DESCRIPTION 1 5011-25 1 25” Axle 5011-30 1 30” Axle 5011-36 1 36” Axle 2 50026271 2 Bearing 3 5032 2 Bushing 4 44580 4 HHCS 1/4”-20 x 3/4” 5 724-J 4 Jam Nut 3/8”-24 CP 6 5109-N 1 Left Front Roller Bracket 7 5110-N 2 Rod Clevis 8 3117 2 Set Screw 9 5104-25 1 25” Roller 5104-30 1 30” Roller 5104-36 1 36” Roller 10 5108-N 1 Right Front Roller Bracket
5
578
2
3
64
4
8
1
510
5
73
29
17
REF. PART NO. NO. QTY. DESCRIPTION 1 500123 1 25” Grooved Roller Assembly 500135 1 30” Grooved Roller Assembly 500136 1 36” Grooved Roller Assembly 2 50040028 2 Roller Adjuster Weldment 3 18141206 2 SQ HD Set Screw 3/8”-16 x 3/4” 4 15519 2 Jam Nut 1/2”-13 CP 5 8151600 2 Hex Nut 1/2”-13 CP 6 5108-N 1 Front Roller Bracket RH 7 5109-N 1 Front Roller Bracket LH 8 44580 4 HHCS 1/4” x 3/4” BLK
Grooved Roller Assembly (Optional)
18
1
8
4
3
3
2
2
8
5
4
5
6
7
15m/50FT.
D A N G E RK E E P H A N D S and F E E T A W A Y
Decals, Shields and Grass Catchers
50033
2408
REF. PART NO. NO. QTY. DESCRIPTION 1 1 Engine Exhaust Deflector
(available for all engines) 2 500028 1 Chain Guard Back (Kohler
engines) 3 500029 1 Chain Guard Front (Kohler
engines) 4 500107 1 Chain Guard (Honda and Briggs
& Stratton engines) 5 500190 1 Reel Chain Guard 6 5055-1 1 Reel Sprocket Guard 7 5052-25 1 Primary Guard 25” 5052-30 1 Primary Guard 30” 5052-36 1 Primary Guard 36” 8 5053-25 1 Rear Throw Shield 25” 5053-30 1 Rear Throw Shield 30” 5053-36 1 Rear Throw Shield 36”
1
8
6
7
11 10
9
5
3
2
4
REF. PART NO. NO. QTY. DESCRIPTION 9 5089-25 1 Front Throw Shield 25” 5089-30 1 Front Throw Shield 30” 5089-36 1 Front Throw Shield 36” 10 500062 1 Grass Catcher Kit 25” 500063 1 Grass Catcher Kit 30” 500121 1 Grass Catcher Kit 36” 11 500125 1 Access Panel Grass Catcher Kits include: 25” 5202-25 1 25” Grass Bag 500146 1 25” Catcher Frame 5089-25 1 25” Front Throw Shield 30” 5202-30 1 30” Grass Bag 500147 1 30” Catcher Frame 5089-30 1 30” Front Throw Shield 36” 5202-36 1 36” Grass Bag 500148 1 36” Catcher Frame 5089-36 1 36” Front Throw Shield
19
500220 500221
500223
1
2
On Board Backlapping Kit Mount Reversing Bracket to the backside of the frame to cap screw #1, #5090, rest the other end on the frame top #2 then reroute chain as shown. Run engine at its slowest idle possible then engage the Reel Drive and apply Lapping Com-pound. After Lapping, rinse compound off with wa-ter. #500064 Backlapping Kit
20
21
REF. PART NO. NO. QTY. DESCRIPTION 1 500173 1 Sulky Frame Weldment 2 500179 1 Sulky Gusset and Vertical Shaft Weld 3 500170 1 Horizontal Pivot Shaft 4 500176 1 Upper Vertical Pivot Clamp Weld 5 500178 1 Lower Vertical Pivot Clamp Weld 6 500174 1 Seat Mounting Spring 7 500180 1 Seat Mounting Spring Reinforcement 8 1041 1 Steel Seat 9 50021149 2 Spring Bushing 10 50019948 2 Bearing Cup Assembly 11 44601 4 Hex Nut 3/8”-16 Nylock 12 19055 2 HHCS 3/8”-16 x 3” G5 ZP 13 500166 2 Tire and Wheel Assembly
REF. PART NO. NO. QTY. DESCRIPTION 14 15653 4 Jam Nut 5/8”-18 CP 15 44554 2 HSHSS 1/4”-28 x 1/2” 16 44615 1 Flanged Hex Nut 1/2”-13 17 44553 1 Hex Nut 5/16”/18 CP Nylock 18 20012 1 HHCS 5/16”-18 x 1-3/4” G5 19 5161614 1 CB 1/2”-13 x 1-1/2” G5 ZP 20 44174 2 HHCS 3/8”-16 x 1-3/4” G5 21 990085 20” 3M Anti-Slip 4” Wide Tape 22 20748 4 Flatwasher 5/8” SAE ZP 23 449 4 Grease Fitting 24 890599 1 Clamp Tite Collar 25 2 HSHSS 3/16” x 5/8”
Shown with CL-125 Frame (not included)
1
14
22
1322
11
20
7
16
6
1422
1322
198
18
93
1211
52310
17
212
111023
2524
4
15
21
Sulky Attachment - (Optional)
22
Locke Turf, Inc. 307 Highway 52E • Opp, Alabama 36467 • (334) 493-1300