commercial applications of laser processing

1
Thin Solid Films, 84 (1981) 367 PREPARATIONAND CHARACTERIZATION 367 COMMERCIAL APPLICATIONS OF LASER PROCESSING* STEPHEN M. COPLEY Department of Materials Science, University of Southern California, Los Angeles, CA 90007 (U.S.A.) (Received April 8, 1981;accepted April 8, 1981) The laser is being considered for a variety of surface modification processes including heat treatment, melt quenching, cladding, alloying, particle injection, chemical vapor deposition, and ablative shaping. The feasibility O f these processes has been demonstrated in principle; however, the technological feasibility has been demonstrated in only a few cases. The advantages of the laser as a directed energy heat source for surface modification are high beam power, small spot size, atmosphere capability, no X-ray hazard and shallow absorption depth; the disadvantages are high metallic reflection in the IR and high cost. Laser heat treatment of ferrous alloys results in high surface hardness and improved fatigue life 1. Melt quenching has been employed to attain microstructural refinement 2 and metastable constituents a. Such modification results in improved corrosion resistance 4 and high surface hardness s. Cladding and alloying of surfaces have been demonstrated. Papers on laser cladding particle injection and laser chemical vapor deposition are discussed by other researchers at this conference. Ablative shaping of silicon compound ceramics has been demonstrated but mechanical properties studies are needed to evaluate the process 6. REFERENCES 1 H.B. Singh, S. M. Copley and M. Bass, Metall. Trans., 12A (1981) 138-142. 2 S.L. Narasimhan, S. M. Copley, M. Bass and E. W. Van Stryland, Metall. Trans., IOA (1979) 645-655. 3 D.G. Beck, S. M. Copley and M. Bass, Constitution and microstructure of Ag-Cu alloys produced by continuous laser melt quenching, in C. W. White and P. S. Peercy (eds.), Laser and Electron Beam Processing of Materials, Academic Press, New York, p. 198. 4 C.W. Draper, R. E. Woods and L. S. Meyer, Corrosion (Houston), 36 (1980) 405408. 5 Y.W. Kim, P. R. Strutt and H. Nowatny, MetalL Trans., IOA (1979) 881 886. 6 S.M. Copley, M. Bass and R. G. Wallace, in Proc. 2ndInt. Conf. on Ceramic Machining and Finishing, Gaithersburg, MD, 1978. * Extended abstract of a paper presented at the International Conference on Metallurgical Coatings, San Francisco, CA, U.S.A., April 6-10, 1981. 0040-6090/81/0000-0000/$02.50 © Elsevier Sequoia/Printed in The Netherlands

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Page 1: Commercial applications of laser processing

Thin Solid Films, 84 (1981) 367 PREPARATION AND CHARACTERIZATION 367

C O M M E R C I A L A P P L I C A T I O N S O F L A S E R P R O C E S S I N G *

STEPHEN M. COPLEY Department of Materials Science, University o f Southern California, Los Angeles, CA 90007 (U.S.A.)

(Received April 8, 1981; accepted April 8, 1981)

The laser is being considered for a variety o f surface modificat ion processes including heat treatment, melt quenching, cladding, alloying, particle injection, chemical vapor deposition, and ablative shaping. The feasibility O f these processes has been demonst ra ted in principle; however, the technological feasibility has been demonst ra ted in only a few cases. The advantages o f the laser as a directed energy heat source for surface modif icat ion are high beam power, small spot size, a tmosphere capability, no X-ray hazard and shallow absorpt ion depth; the disadvantages are high metallic reflection in the I R and high cost. Laser heat t reatment o f ferrous alloys results in high surface hardness and improved fatigue life 1. Melt quenching has been employed to at tain microstructural refinement 2 and metas table const i tuents a. Such modif icat ion results in improved corros ion resistance 4 and high surface hardness s. Cladding and alloying of surfaces have been demonstra ted. Papers on laser cladding particle injection and laser chemical vapor deposi t ion are discussed by other researchers at this conference. Ablative shaping of silicon c o m p o u n d ceramics has been demonst ra ted but mechanical properties studies are needed to evaluate the process 6.

REFERENCES

1 H.B. Singh, S. M. Copley and M. Bass, Metall. Trans., 12A (1981) 138-142. 2 S.L. Narasimhan, S. M. Copley, M. Bass and E. W. Van Stryland, Metall. Trans., IOA (1979)

645-655. 3 D.G. Beck, S. M. Copley and M. Bass, Constitution and microstructure of Ag-Cu alloys produced

by continuous laser melt quenching, in C. W. White and P. S. Peercy (eds.), Laser and Electron Beam Processing of Materials, Academic Press, New York, p. 198.

4 C.W. Draper, R. E. Woods and L. S. Meyer, Corrosion (Houston), 36 (1980) 405408. 5 Y.W. Kim, P. R. Strutt and H. Nowatny, MetalL Trans., IOA (1979) 881 886. 6 S.M. Copley, M. Bass and R. G. Wallace, in Proc. 2ndInt. Conf. on Ceramic Machining and Finishing,

Gaithersburg, MD, 1978.

* Extended abstract of a paper presented at the International Conference on Metallurgical Coatings, San Francisco, CA, U.S.A., April 6-10, 1981.

0040-6090/81/0000-0000/$02.50 © Elsevier Sequoia/Printed in The Netherlands