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Commercial 1000VDC String Inverter XGI 1000 Installation and Operation Guide Models: XGI 1000-60 XGI 1000-65

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Page 1: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Commercial 1000VDC String Inverter

XGI 1000

Installation and Operation Guide

Models: XGI 1000-60 XGI 1000-65

Page 2: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 2 of 35

1. Important Safety Instructions ......................................................................................................................................... 4

1.1. Hazard Symbols ....................................................................................................................................................... 4

1.2. Symbols on Labels ................................................................................................................................................... 4

1.3. General Safety Messages ........................................................................................................................................ 5

1.4. Status Panel ............................................................................................................................................................. 6

2. Overview ......................................................................................................................................................................... 7

2.1 Inverter Overview ................................................................................................................................................... 7

2.2 Inverter Placement ................................................................................................................................................. 8

2.3 Unpacking ............................................................................................................................................................... 9

3. Installation .................................................................................................................................................................... 10

3.1 Installation Sequence ............................................................................................................................................ 10

3.2 Mounting the Inverter .......................................................................................................................................... 10

3.3 Wiring .................................................................................................................................................................... 13

3.4 AC Connections ..................................................................................................................................................... 14

3.5 DC Connections ..................................................................................................................................................... 17

3.6 Communications Connections .............................................................................................................................. 20

4. Startup........................................................................................................................................................................... 24

4.1 Startup Checklist ................................................................................................................................................... 24

4.2 Startup Steps ......................................................................................................................................................... 24

5. User Interface................................................................................................................................................................ 25

5.1 User Interface Overview ....................................................................................................................................... 25

5.2 Menu Screens........................................................................................................................................................ 29

6. Operation ...................................................................................................................................................................... 31

7. Maintenance and Troubleshooting ............................................................................................................................... 32

8. Specifications ................................................................................................................................................................ 33

8.1 General Specifications ........................................................................................................................................... 33

8.2 Voltage and Frequency Limits and Trip Times ...................................................................................................... 33

8.3 Temperature ......................................................................................................................................................... 34

8.4 Enclosure ............................................................................................................................................................... 34

9. Appendix ....................................................................................................................................................................... 35

9.1 Warranty and RMA Instructions ........................................................................................................................... 35

9.2 Datasheet .............................................................................................................................................................. 35

Page 3: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 3 of 35

9.3 Contact Information .............................................................................................................................................. 35

Page 4: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 4 of 35

1. Important Safety Instructions

1.1. Hazard Symbols

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.

NOTICE indicates a hazardous condition which, if not avoided, could result in equipment working abnormally or property loss.

INFO indicates important supplementary information to use the product effectively.

Table 1.1 Hazard Symbols

1.2. Symbols on Labels

AC Signal

DC Signal

Equipment Ground

Phase

Off

On

Refer to Operating Instructions

Caution: Risk of Electric Shock

Caution: Risk of Electric Shock Energy storage timed discharge

Table 1.2 Explanation of Symbols on Labels

Page 5: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 5 of 35

1.3. General Safety Messages

Electric Shock Hazard

Components with hazardous voltage and energy will electrocute operator.

Operator shall avoid touching live components with hazardous voltage and energy.

Unqualified Operator Hazard

Operator may cause a hazardous situation by making incorrect installation or wiring connections.

A qualified technician shall do all installation and wiring connections to comply with all local, national, or country specific

guidelines for safety.

Electrical Shock Hazard

Operator may contact components with hazardous voltage and energy.

Use proper safety equipment when de-energizing the unit.

De-energize the unit, wait 5 minutes, and verify the absence of voltage before opening the equipment or removing any

protective shields.

General Damage to Equipment

Operator may damage the equipment when trying to service it.

Contact Yaskawa - Solectria Solar or an installer authorized by Yaskawa - Solectria Solar for maintenance.

Read and Follow Instructions

Failure to read and follow instructions may void warranty.

Install unit according to instructions.

SAVE THESE INSTRUCTIONS

Page 6: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 6 of 35

1.4. Status Panel

Figure 1.1 Status Panel

Ready (Green) On: Inverter is initialized and ready to operate Off: Inverter is not ready to operate

Network and Communication (Blue) On: Network and communication services are working properly Off: Network and communication services are offline

Power (Green) On: Inverter is generating AC power Off: Inverter is not generating AC power

Maintenance (Yellow) On: Inverter needs maintenance or service Off: Inverter does not need maintenance or service

Power Fault (Red) On: Power fault that needs service and may be a hazard Off: There is no power fault

Locate Simultaneous On, On, On: Signal to identify a specific inverter in a large field installation.

Table 1.3 Explanation of Symbols on Status Panel

Page 7: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 7 of 35

2. Overview

2.1 Inverter Overview 2.1.1 System Overview

Figure 2.1 System Overview for Power (Left) and Communications (Right)

2.1.2 Inverter Features

Figure 2.2 Inverter Features for Inverter (Left) and Wiring Box (Right)

Page 8: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 8 of 35

2.2 Inverter Placement 2.2.1 Inverter Environment

The inverter is rated for outdoor use and will operate when exposed to direct sunlight or rain. It is recommended that

the inverter be mounted in the shade.

Figure 2.4 Inverter Environment (Left to Right) Shaded, Direct Sunlight, and Rain

2.2.2 Inverter Angle

The inverter can be mounted vertically down to 5 degrees from horizontal. Make sure that the wiring box is below the

inverter box.

Figure 2.5 Inverter Mounted Vertically (Left, proper orientation) and Upside Down with Wiring Box Above Inverter

Box (Right, not allowed)

Page 9: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 9 of 35

Figure 2.6 Inverter Angled at 5 Degrees (Left, proper orientation) and Angled with Wiring Box Above Inverter Box

(Right, not allowed)

Note: It is recommended to install the inverter facing north to minimize the direct sun exposure.

2.3 Unpacking 2.3.1 Unpacking

The inverter is shipped in 2 boxes.

Box 1 contains:

Inverter Box

Mounting Bracket

Hardware Kit containing

o 3 M6 bolts

o 4 M5 bolts

Box 2 contains:

Wiring Box

Hardware Kit:

2 of the 3 M6 bolts are used to attach the Wiring Box to the Mounting Bracket. The 3rd M6 bolt is used at the bottom of

the Wiring Box for the Auxiliary Equipment Grounding Connection.

The 4 M5 bolts are used to connect the Inverter Box to the Wiring Box.

Page 10: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 10 of 35

3. Installation

3.1 Installation Sequence 1. Install the mounting bracket in the desired location.

2. Install the wiring box to the bottom portion of the mounting bracket.

Lifting Heavy Object Hazard

Proper lifting technique must be used in order to avoid injuries.

Use a two-man lift to install inverter box.

3. Install the inverter box on the mounting bracket above the wiring box.

Connect the inverter box and wiring box together. Ensure that the inverter box connects fully to wiring box.

4. Remove the cover of the wiring box and the plastic shields.

5. Confirm site AC breaker is set to OFF.

6. Connect the AC wires from the grid in the wiring box to the AC terminal block.

7. Connect the input PV circuit wires in the wiring box by connecting to either (depending upon the specific wiring box

configuration):

7.1. The DC fuse holders.

7.2. The DC terminal blocks.

8. Connect the communication conductors.

9. Replace the plastic shields and the cover of the wiring box.

10. Connect the antenna to the inverter box using the corner connector.

3.2 Mounting the Inverter 3.2.1 Inverter Spacing and Mounting

Space the inverters no closer than shown in the following figure.

Page 11: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 11 of 35

Figure 3.1 Inverter Minimum Spacing

Mount the bracket to a flat surface capable of supporting 186 lbs. (84.4 kg). Acceptable surfaces include concrete,

drywall, or plywood as long as they can support this weight.

Use M10 or 7/16 in. bolts to attach the mounting bracket to the surface. Use 4 bolts corresponding to the holes shown

in the following figure. Torque the bolts as necessary to support the weight.

Page 12: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 12 of 35

Figure 3.2 Mounting Bracket

Place the Wiring Box onto the Mounting Bracket and use 2 of the M6 bolts to attach them. The holes are on the sides of

the Wiring Box and Mounting Bracket. Torque the connections to 40 in*lbs. (4.5 N*m).

Install the remaining M6 bolt to the bottom of the Wiring Box for the Auxiliary Equipment Grounding Connection.

Lifting Heavy Object Hazard

Proper lifting technique must be used in order to avoid injuries.

Use a two-man lift to install inverter box.

Place the Inverter Box on top of the Wiring Box. Line up the Inverter Box so that it matches the Wiring Box. Use the 4 M5

bolts to connect the Inverter Box to the Wiring Box. Torque the connections to 20 in*lbs. (2.3 N*m).

Page 13: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 13 of 35

3.3 Wiring 3.3.1 Tools Needed for AC and DC Connections

3/16 in or 4.75mm slot torque driver (AC Connections)

#2 Phillips head torque driver (DC + and – Connections)

Multimeter (AC and DC Connections)

3.3.2 Power Connections

Use 90° C minimum rated conductors. Connections are rated for 75° C terminal temperatures. Use larger wire than the

minimums to avoid a large voltage drop or as needed to comply with local electrical codes.

Figure 3.3 Wiring Box Connections

3.3.3 Remove Plastic Shields

The Plastic Shields are a safety feature to protect the user from hazardous conditions when the inverter is running.

Remove them when wiring the unit.

Page 14: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 14 of 35

3.4 AC Connections Turn AC Switch OFF before wiring.

Turn AC Switch to OFF

Ensure no AC power is flowing into inverter.

3.4.1 Transformer Configurations

Grid Mismatch

Inverter may not start operation.

Check with your local electricity supply company before selecting a grid standard.

The system must comply with National Electrical Code ANSI/NFPA 70 and with all local rules and safety regulations

before the inverter can be operated.

The inverter must connect to a transformer that has a Wye configuration on the inverter side. The ground terminal must

be connected to the center of the Wye. Connect to the neutral if it is present or use a jumper to connect the ground and

neutral terminals together. Make sure such connection is approved by the local AHJ.

Figure 3.4 Permitted Transformer Configurations

Improper Transformer Configuration

Inverter will not run and may have hazardous current.

Connect transformer in specified configurations only.

Page 15: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 15 of 35

Figure 3.5 Not Permitted Transformer Configurations

3.4.2 AC Connection Wire Specifications

The AC connections include ground and neutral. Wires must be rated for at least 600 V. Use wires according to the table

below as required to comply with local electrical codes.

3 Phase Copper: 3 to 1/0AWG (26.7 to 50 mm2) Aluminum: 1 to 1/0 AWG (42.4 to 50 mm2)

N –Not a current carrying conductor (Neutral wire cannot be smaller than ground)

Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6 to 4 AWG (13.3 to 21.2 mm2)

Ground Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6 to 4 AWG (13.3 to 21.2 mm2)

Table 3.1 AC Connection Specifications

XGI 1000-60 XGI 1000-65

AC Breaker Size 100 A (3 pole) 100 A (3 pole)

Table 3.2 AC Breaker Specifications

Electric Shock Hazard

Components with hazardous voltage and energy will electrocute operator.

Ensure no AC power is flowing into inverter. Verify with a multimeter.

Page 16: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 16 of 35

Turn AC Switch OFF before Wiring. Wire the AC Connections as shown below. Torque all AC connections to 25 in*lbs (2.8

N*m) with the 3/16 in (4.75mm) slot torque driver.

The inverter auto-detects phase rotation.

Figure 3.6 AC Connections

A jumper wire between Ground and Neutral may be used if:

Use of a jumper is approved.

There is no Neutral wire

Do not use a jumper if the Neutral wire is connected.

Page 17: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 17 of 35

3.5 DC Connections

Turn DC Disconnect to OFF

Ensure no DC power is flowing into inverter.

Open Fuseholders

Ensure no DC power is flowing into inverter.

3.5.1 MPPT Zones

Figure 3.7 DC Zones in Individual Mode (Left) and in Parallel Mode with Jumpers (Right)

The DC connections are divided into 4 zones with the positive side on the left and the negative side on the right. Each

zone consists of 4 fuses and a bus on both sides.

To run in individual mode, connect the conductors normally.

To run in parallel mode, connect the conductors and bridge the zones.

If an external combiner box is used, the outputs of the combiner box can connect directly to the buses for the zones.

The conductors should be at least 1000V PV wire. Use copper wire of size 10 to 8 AWG (5.3 to 8.4 mm2) as required to

comply with the NEC and local electrical codes.

XGI 1000-60 XGI 1000-65

Rated DC power (per zone) 15 kW (26.4 A) 16.25 kW (27.6A)

Max DC power allowed 22.5 kW 24.4 Kw

Absolute Max open circuit Voltage 1000 VDC

Operating voltage 300-950 VDC

Max power input voltage range (MPPT) 580 to 850 VDC 600-850 VDC

Maximum available PV current (Isc x 1.25) (per zone)

45 A

Maximum Allowed DC to AC Ratio 1.5

Fuses 15 A (20 A, 25 A or 30 A also compatible)

Table 3.3 DC Input Specifications Per Zone

Page 18: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 18 of 35

15 A fuses come installed in the fuseholders. For 30 A fuses, skip every other fuseholder.

Electric Shock Hazard

Components with hazardous voltage and energy will electrocute operator.

Ensure no DC power is flowing into unit. Verify with a multimeter.

Check Polarity of DC Inputs

DC inputs with the wrong polarity may cause damage to inverter.

Check polarity with a multimeter.

Use Correct Fuses

Make sure to size the fuses according to all NEC requirements.

Wire connections as shown below. Torque connections to 25 in*lbs (2.8 N*m) with #2 Phillips head torque driver.

Figure 3.8 DC Connections for Single Zone

Page 19: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 19 of 35

3.5.2 Strings

DC Overload

Exceeding the recommended DC to AC ratio may cause damage to the unit not covered under the warranty.

Size strings according to information in this section.

Each zone has four inputs, each with a positive and negative side. Connect the same number of PV modules to each

string in the same zone. Use the string sizing tool (https://solectria.com/support/string-sizing-tool/) to determine

lengths for the strings in each zone.

For individual mode, strings must be balanced for optimum performance and AC output. When doing DC/AC ratio

sizing, perform calculations at the zone level. Maximum DC/AC oversizing ratio is 1.5 STC conditions of the modules.

Each zone maximum input power is 22.5 kW (XGI 1000-60) and 24.4 kW (XGI 1000-65). Note for any application that

may experience higher than 1000 W per m2 on a regular basis, a smaller DC/AC ratio is recommended. Also, the

combined Isc rating of all strings multiplied by 1.25 must be less than 45A for Individual mode.

If you are running the inverter in parallel mode by bridging the zones, then do the calculations based on the inverter

power level. With maximum DC/AC ratio of 1.5 STC conditions, you can connect up to 90 kW (XGI 1000-60) and 97.5

kW (XGI 1000-65). Note for any application that may experience higher than 1000 W per m2 on a regular basis, a

smaller DC/AC ratio is recommended. Also, the Isc rating of all strings multiplied by 1.25 must be less than 180 A for

parallel mode.

Note all configurations must be below both requirements: DC/AC ratio and Isc.

Zones do not have to match, but the strings within each zone must match.

Figure 3.9 Matched String Sizes Within Each Zone

Page 20: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 20 of 35

Figure 3.10 Mismatched String Sizes Within Each Zone

3.6 Communications Connections 3.6.1 Sample Communications Networks

Connection to the internet is required for the inverter. The modem or gateway must have a direct Ethernet connection

to one inverter. The XGI uses TCP/IP Modbus for all Ethernet connections.

The inverter can be connected to either SolrenView using the Revenue Grade Meter (RGM) or through a 3rd party Data

Acquisition System (DAS) that can connect using Ethernet.

Figure 3.11 Sample Network Configurations with Weather Station and RGM (Left) and DAS (Right)

Page 21: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 21 of 35

3.6.2 Connecting Multiple Inverters

To connect multiple inverters together, set up an Ethernet daisy chain or a star configuration using Ethernet switches.

Any number of inverters can be connected using the Ethernet daisy chain. Use Cat6 cable with max length 328 ft. (100m)

for these connections.

Figure 3.12 XGI Inverters Connected with Ethernet Daisy Chain

Figure 3.13 XGI Inverters Connected with Ethernet Switches

Page 22: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 22 of 35

3.6.3 Connector and Ports

The XGI has a 16 pin I/O port with connector and 2 interchangeable Ethernet Ports.

Figure 3.14 Communications Connections and Ports: 2 Ethernet Ports (Left) and 16 Pin I/O Port with Connector (Right)

Pin Input/ Output Function Description/Notes

1 - 6 Both RGM Connection See RGM Connection Pinout

7 Input Return for remote shutdown

24 VDC signal will shut down and keep inverter in shutdown mode. Opto-isolated means that the control (remote shutdown) is electrically separated from the device (inverter).

8 Input Remote shutdown (opto-isolated)

9 - 14 Reserved

15 Output Return for 24 VDC Requires operation of auxiliary power supply for the inverter

16 Output Source for 24 VDC, 0.5 ADC for auxiliary devices

Table 13.3 Pin Map for 16 Pin I/O Connector

Table 13.4 Connection Specifications for 16 Pin I/O Connector

Wire Size 28-16 AWG (0.08-1.5 mm2)

Torque 5 in*lbs. (0.56 N*m)

Torque Screwdriver Size 5/64 in. (2 mm)

Page 23: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 23 of 35

3.6.4 RGM Connection

Pin Signal

1, 5 Negative (-)

2, 6 Positive (+)

3, 4 Communications Ground (Return)

Table 13.5 RGM Connection Pinout

Make the RGM connection using Belden 89841 Multi-Conductor cable or equivalent. The inverter by default acts as the

master and has a software controlled terminating resistor. If the XGI is not the master, disable the resistor.

Always make sure the gateway or modem has a direct Ethernet connection to one inverter.

3.6.5 DAS Connection

Only use DAS that can connect using Ethernet.

To connect a DAS, use an Ethernet connection. For sites with daisy-chained inverters the DAS and the modem or

gateway must be at the ends of the chain, with all the inverters in the middle. For a star configuration of inverters using

Ethernet switches, the DAS should attach to a switch.

Always make sure the gateway or modem has a direct Ethernet connection to one inverter.

3.6.6 Weather Station Connection

Only use weather stations that can connect using Ethernet. The weather station must connect to the modem or

gateway.

Page 24: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 24 of 35

4. Startup

4.1 Startup Checklist 4.1.1 Mechanical Installation

Make sure the mounting bracket is securely installed and all fasteners are tightened to the torque specifications. See

Mounting the Inverter.

4.1.2 Electrical Connections

Make sure all cables are connected to the correct terminals.

Make sure all connections are tightened to torque specifications. See AC Connections and DC Connections.

Make sure the DC Switch on the inverter is in the “OFF” position.

Make sure the AC Switch on the inverter is in the “OFF” position.

4.1.3 Electrical Check

Make sure the AC circuit breaker is appropriately sized.

Test whether the AC voltage is within the normal operating range.

Test polarity of DC inputs. See DC Connections.

Make sure the DC open circuit voltage of input strings is less than 1000V.

4.2 Startup Steps

Electrical Shock Hazard

Installer may come into contact with components which have hazardous voltage and energy.

Use proper safety equipment when de-energizing sources.

Follow the instructions on how to energize the unit.

1. Energize the AC breaker for the inverter.

2. Energize the site DC connections to the PV source circuits.

3. Set inverter AC on/off switch to ON.

4. Turn on inverter DC disconnect.

5. Verify that the Status Panel illuminates Ready and neither Maintenance nor Power Fault are illuminated.

5.1. If the LEDs do not match, see Maintenance and Troubleshooting.

6. Connect to the gateway inverter’s WiFi network (see User Interface Overview).

6.1. Select the gateway node (in blue) at the top of the list.

6.2. Log in to the inverter (see Inverter Page).

6.3. Select the “First Time Start Wizard” from the menu under “Inverter Configurations”.

6.4. Follow the instructions of the “First Time Start Wizard”.

6.5. Verify that the Status Panel illuminates Ready, Network and Communications, and Power.

7. Measure output power to verify inverter is operating.

Page 25: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 25 of 35

5. User Interface

5.1 User Interface Overview The front panel display provides status information but does not provide the user the ability to control the inverter.

To control the inverter the user must use either a smart device, such as a smartphone or laptop, to access the User

Interface to connect to the inverter. The User Interface gives the operator a simple means to control the inverter

settings and access the inverter without having to touch it.

Default Network ID Default Password (Case Sensitive)

XGI-01-036 Solectria

Table 5.1 Default Network Credentials

If this network is not visible on the list of networks, bring the smart device or laptop closer to an inverter.

By accessing the network, all inverters that are part of the network are accessible.

5.1.1 Landing Page

The landing page is displayed when the inverter is accessed and acts like a homepage for the network. It provides a list

of inverters that exist in the network cluster. This list also shows if there are any inverters with problems. Below is the

inverter landing page and a chart that explains the symbols. Note that the node at the top in blue text is the node to

which the user is directly connected.

To navigate to a particular inverter, select the node name of the inverter.

Page 26: Commercial 1000VDC String Inverter XGI 1000 · N –Not a current carrying conductor (Neutral wire cannot be smaller than ground) Copper: 8 to 4 AWG (8.4 to 21.2 mm2) Aluminum: 6

Installation and Operations Guide XGI-1000 (Rev B)

DOCR-070733-B Page 26 of 35

Figure 5.1 Inverter Landing Page

Symbol Explanation

Inverter OK: This indicates that the inverter is functioning normally.

Inverter Missing: This indicates that the inverter included as part of the network is undetected.

Inverter Unknown: This indicates that the inverter that was not included as part of the network is detected.

Inverter Fault: This indicates that the inverter has an inverter issue that prevents it from producing power.

Inverter Warning: This indicates that the inverter has an inverter issue that does not prevent it from producing power.

Table 5.2 Explanation of Symbols in User Interface

In this example, three nodes are worth noting.

Node-F.8D.5D: This node is the node currently connected to and is operating normally. All other nodes

communicate through it.

Node-19.BB.64: This node is not recognized by the network cluster.

Node-19.BB.9B: This node was recognized by the network cluster but cannot communicate with it now.

Troubleshooting inverters like the last two on this list is covered in the Maintenance and Troubleshooting section.

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5.1.2 Inverter Page

Each inverter has a status page (see Fig 5.2) that shows an overview of the inverter. At the bottom is the inverter status, which shows which LEDs on the Status Panel are lit. This page also shows the serial number, current AC power, energy produced that day and total lifetime energy.

Figure 5.2 Inverter Status Page

In the upper left corner, next to the company logo, is a button that displays a drop-down menu to the left. In the upper

right corner is a Login button.

Before logging in, the user interface is in observer mode. Logging in is necessary to view and access the Inverter

Configurations options in the menu in administrator mode. Everything accessible in observer mode is also accessible in

administrator mode. If the Logout button is pressed in administrator mode, the user returns to observer mode.

Figure 5.3 Inverter Status Page with Drop Down Menu

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5.1.3 Inverter Menu

The following menu is displayed without logging in. To access the sub-menu items like AC Energy, hover over the menu

item that contains it, in this case Live AC Measurements, and the sub-menu will populate.

Live Measurements

Inverter Status

o Inverter Status

o SolrenView Monitoring (if customer purchased this option)

o Inverter Info

Network Information

o Ethernet Status

o WiFi Status

o Internet Connection Status

Select Inverter to View

Note: “Select Inverter to View” returns back to the landing page.

In administrator mode, the following is added to the bottom of the menu list.

Inverter Configurations

o Inverter Functions

o Network Configuration

User Access Management

Inverter Name Configuration

Inverter Last Update

Time and Date Configurations

Monitoring Configuration

Advanced Network Configuration

o Firmware Update

o System Test

o First Time Start Wizard

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5.2 Menu Screens 5.2.1 Live Measurements

The following measurements are shown on this screen. All are accessible in both observer and administrator modes.

Section Subsection Measurement

AC Measurements Energy Today’s Energy

Lifetime Energy

Reactive Energy (+)

Reactive Energy (-)

Power Active Power

Apparent Power

Reactive Power

Reactive Available

Power Factor

Voltage A-N

B-N

C-N

A-B

B-C

C-A

Current A

B

C

Frequency Frequency

DC Measurements Power Input 1

Input 2

Input 3

Input 4

Voltage Input 1

Input 2

Input 3

Input 4

Current Input 1

Input 2

Input 3

Input 4

Temperature Internal

Heat Sink

The DC inputs correspond to the MPPT zones referenced in MPPT Zones. A screenshot of the Live Measurements screen

is shown below.

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Figure 5.4 Inverter Status Page with Drop Down Menu

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6. Operation 6.1.1 Inverter Start-Up

Manual Start-Up: In the User interface, on the inverter page, there is a button that will turn the inverter ON.

Automatic Start-Up: The inverter will start up automatically when the output voltage and power from the PV array meet the required values

and AC grid is normal.

6.1.2 Inverter Shutdown

Manual Shutdown: In the User interface, on the inverter page, there is a button that will turn the inverter OFF.

Automatic Shutdown: The inverter will shut down automatically when the output voltage and power of PV modules are lower than the

required values or AC grid fails.

6.1.3 Operation Modes

System Check

This mode occurs when the user has opted to run a System Test, see Inverter Menu.

Normal Operation

This mode occurs when the inverter is exporting power to the AC grid.

Standby

This mode occurs when the output voltage and power of the PV modules do not meet the inverter specifications.

The inverter will check automatically whether it meets the startup conditions in this mode until it turns back to

normal mode. The inverter will switch from standby mode to fault mode if a malfunction occurs.

Fault

This mode occurs when the inverter is in a fault condition.

6.1.4 Grid-Tied Power Generation

The XGI series inverter has an automatic grid-tied power generation process. It will check whether the AC grid meets the

conditions for grid-tied power generation constantly and test whether the PV array has enough power. When all

conditions are met, the inverter will enter grid-tied power generation mode. While in the grid-tied power generation

mode, the inverter detects the grid at all times, and also keeps the photovoltaic array output in maximum power point

tracking (MPPT) mode. In case of any abnormality, the inverter will enter the non-operational mode immediately. In low

light conditions when the PV power is not sufficient to sustain the inverter operation, the inverter will enter standby

mode. When the voltage and power of the PV array become stable and higher than the required value, the inverter will

attempt to start grid-tied power generation again.

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7. Maintenance and Troubleshooting If an inverter is not running correctly, the Status Panel will show there is an issue. When the inverter is working

normally, the first 3 LEDs are lit (Ready, Network and Communications, and Power) and the last 2 are unlit (Maintenance

and Power Fault).

The User Interface will also when an inverter is not running correctly. When the inverter is working correctly, the landing

page will show a green checkmark next to the inverter.

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8. Specifications

8.1 General Specifications XGI 1000-60 XGI 1000-65

Input Voltage Max 1000 VDC

Input Voltage Range 580 to 850 VDC 600-850 VDC

Max Input Current 105.6 A 110.4 A

MPP Trackers 4

Current per MPPT 26.4 A 27.6 A

Max Short Circuit Current 45 A per zone or 180 A combined

Max Input Back-feed 0 A

Output factor Unity > 0.99; Adjustable from -0.85 to 0.85

Grid Type 3 Phase with Ground and Neutral

Nominal Output Voltage 480 V

Nominal Frequency 60 Hz

Output Voltage Range -12/+10%

Frequency Range 57-62 Hz

Max Output Current 72 A 78 A

Max Output Power 60 kW 65 kW

Table 8.1 General Specifications

8.2 Voltage and Frequency Limits and Trip Times All models of the XGI 1000 comply with IEEE1547-2003 requirements. The tables below show its standard settings.

Voltage Range Clearing Time

V < 45% 0.16 s

45% <= V < 70% 1.0 s

70% <= V < 88% 2.0 s

88% <= V < 110% No trip

110% <= V <= 120% 1.0 s

V > 120% 0.16 s

Table 8.2 Voltage Limits and Trip Times

Frequency Range Trip Time

F < 57 Hz 0.16 s

57 Hz <= F < 59.5 Hz 2.0 s

59.5 Hz <= F < 60.5 Hz No trip

60.5 Hz <= F <= 62 Hz 2.0 s

V > 62 Hz 0.16 s

Table 8.3 Frequency Limits and Trip Times

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Installation and Operations Guide XGI-1000 (Rev B)

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8.3 Temperature XGI 1000-60 XGI 1000-65

Ambient Temperature Range -40°F to +140°F (-40°C to +60°C)

Derating Temperature 122F (50°C) 113F (45°C)

Storage Temperature Range -40°F to +167°F (-40°C to +75°C)

Table 8.4 Normal Temperature Ranges

Figure 8.1 Derating with Temperature

8.4 Enclosure Enclosure Rating NEMA Type 4

Dimensions 45.8 in x 28.3 in x 11.6 in (1163 x 719 x 295 mm)

Weight Inverter: 117 lbs (53.07 kg) Wiring Box: 49 lbs (22.22 kg)

Mounting Bracket: 20 lbs (9.07 kg)

Mounting Angle Range 5-90°

Enclosure Finish and Type Powder Coated Aluminum

Table 485 Enclosure Information

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Installation and Operations Guide XGI-1000 (Rev B)

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9. Appendix

9.1 Warranty and RMA Instructions For all warranty information, please visit:

http://solectria.com/support/documentation/warranty-information/grid-tied-inverter-warranty-letter/

9.2 Datasheet https://solectria.com/pv-inverters/commercial-string-inverters/solectria-60-65-1000/

9.3 Contact Information Telephone 978.683.9700

Fax 978.683.9702

Sales Support [email protected]

Customer Support 978.683.9700 x2

Website www.solectria.com

Table 10.2 Contact Information