combustion chemistry of a new biofuel: butanol · performance gain could help biofuel enter market....
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Combustion Chemistry of a New Biofuel: Butanol
William H. Green, D.F. Davidson, F. Egolfopoulos, N. Hansen, M. Harper, R.K. Hanson, S. Klippenstein, C.K. Law, C.J. Sung, D.R. Truhlar, & H. Wang
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Assessing Alternative Fuels: The Challenge of Predicting Performance
• Hundreds of possible alternative fuels: What do we want?
– We can specify the fuel composition• Sometimes precise control: bioengineering, catalysis from H2
– Which fuels give special performance advantages?– Do any enable advances in engine technology?– Performance gain could help biofuel
enter market.
• Predict performance of a new fuel in a new engine?…or do we need to experimentally test every
possible engine/fuel combination?– Computer simulations of combustion becoming practical.– Rate constants, thermo from quantum calculations– Validate predictions with experiments
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CEFRC’s
First Test Case: Butanol Why Butanol?
• Bio‐butanol
is about to be commercialized– Strong demand for an accurate computer model
• Butanol
has some advantages over ethanol– More soluble in gasoline
• Can be used at higher blending ratios• Can be shipped in gasoline pipelines
– Lower vapor pressure: less smog• When CEFRC started, very few data or models
available on butanol
combustion• Small molecule, but big enough
– Simpler chemistry than e.g. diesel range fuels– Feasible to do high‐accuracy quantum chemistry– Experimentally convenient: easy to vaporize– Interesting: Several isomers with quite different chemistry
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Dozens of Center members all studying butanol
in parallel
Tied together by connections with the MIT team assembling the kinetic model
• C.K. Law (Princeton) flame speeds, flame ball• F. Egolfopoulos (USC) flame speeds, extinction• Nils Hansen (Sandia, ALS) species in flames• S. Klippenstein (Argonne) quantum chemistry• Ron Hanson (Stanford) ignition delays, species• C.J. Sung (Connecticut) ignition delaysOther data and calculations not shown because of the time…
As examples, here we show data and calculations from these groups:
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Flame Speeds for Different Fuels: Not Intuitive. Need a Model!Flame Speeds for Different Fuels: Not Intuitive. Need a Model!
Methanol
Ethanol
n-Butanol
n-Butanolsec-Butanol
iso-Butanol tert-Butanol
n-Propanol
iso-Propanol
Propane Butanone
Acetone
Measured in Egolfopoulos lab (USC). Air, 1 atm.
Flam
e S
peed
Equivalence Ratio
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Different Reaction Paths Important at different combustion conditions
Big consequences: ignition, soot-formation, toxic emissions
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Thermal Decomposition of C4
H9
O radical critical in n‐butanol
combustion
n‐butanol
α‐radical
β‐radical
γ‐radical
δ‐radical1‐butoxy
H abstraction
by H, OH, O, …
Isomerization
Decomposition:
β‐scission, cyclization,
C–C, C–O bond fission
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Quantum Chemistry allows us to compute rates k(T,P) of all C4
H9
O Decomposition Reactions
B3LYP/6‐311++G(d,p)CASPT2 (3e,3o)/ADZ
CH3CH2CHCH2OHCH3CH2CH2CHOH CH3CHCH2CH2OH
CH2CH2CH2CH2OH CH3CH2CH2CH2O
-25.1-28.9 -26.0
-21.7 -21.6
13.711.9
-2.0vdW
C4H8 + OH0.0
15.6
5.67.7
12.7
15.3
-4.1
-11.8
-2.9 butanal + H
3.2 7.0 1-butenol + H
-12.3 ethyl + ethenol
16.0 cyclobutanol + H
18.6 methylcyclopropanol + H
9.3 2-butenol + H
-4.6 CH3 + 2-propen-1-ol
19.8 cyclopropymethanol + H21.6 epoxybutane + H
10.9 3-butenol + H
-4.3 ethylene + ethanol radical
19.4 2-methyl-oxetane + H
-10.1 propene + CH2OH
-12.9 pentyl + CH2O
6.8 tetrahydrofuran + H
8.3
-2.4
45.5
35.1
8.63.6
10.5
32.9
32.6
11.611.3
-1.4
37.5
31.4
13.4
3.5
36.7
45.0
25.9
1.7
-8.2
35.3
43.9
32.3
-2.9
-1.5
Calcs by S. Klippenstein (Argonne)
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Combustion has been studied for a long time, but still quite challenging
Photograph of a Butanol/Air flame in internal combustion engine conditions(measured in C.K. Law’s lab, Princeton)
Current CEFRC Chemistry Model:
334 species reacting via7113 reactions
4288 of the reactions havecomplicatednon-Arrhenius k(T,P)
Numerical issues in solvingthe model, but possible to do it.Tricky to know true boundaryconditions in many combustionexperiments.
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Most important fuel performance property: ignition
• Gasoline “Octane Number”
• Diesel “Cetane
Number”
• Small changes in fuel make big changes in ignition: sensitive to molecular structure!
• New engines under development are even more sensitive to ignition
– Potential for big gains…
but only if the fuel ignition delay time matches engine requirements
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Stanford Shock Tube Measurements: Butanol
Ignition Delay Time
• Ignition delay time database provides wide coverage of pressure and temperature
• Tert‐butanol
has significantly longer ignition delay times than other isomers
0.65 0.70 0.75 0.80 0.85 0.90 0.95 1.00
100
1000
1000 K1111 K1250 K1429 K
43 atm19 atm
3.0 atm1.5 atm
P = 1.5 atm, = 1 P = 3.0 atm, = 1 P = 19 atm, = 0.60-0.75 P = 19 atm, = 1 P = 43 atm, = 0.75-1.0 P = 43 atm, = 1
Lines = Grana et. al. (2010)
t ign [u
s]
1000/T5 [1/K]
10
100
1000
1667 K 1190 K1471 K 1316 K
1-butanol 2-butanol i-butanol t-butanol
Lines - Grana et. al.(2010)
t ign [u
s]1000/T5 [1/K]
0.60 0.64 0.68 0.72 0.76 0.80 0.84
t-but i-but
2-but 1-but
N‐Butanol Butanol
Isomers
4% O2
/Ar1.5 atm
4% O2
/Ar
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0.6 0.65 0.7 0.75 0.8 0.8510
1
102
103
1000 K / T
Igni
tion
dela
y /
s
= 1.0
= 0.5
= 0.25
0.55 0.6 0.65 0.7 0.75 0.8 0.8510
1
102
103
1000 K / T
Igni
tion
dela
y /
s
= 1.0
= 0.5
= 0.25
0.6 0.65 0.7 0.75 0.8 0.8510
1
102
103
1000 K / T
Igni
tion
dela
y /
s
= 1.0
= 0.5
= 0.25
0.5 0.6 0.7 0.8 0.910
1
102
103
1000 K / T
Igni
tion
dela
y /
s
= 1.0
= 0.5
= 0.25
CH3 OH CH3CH3
OH
OHCH3
CH3
CH3 CH3
CH3
OH
12
Model accurately predicts Stanford high-T ignition delays
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Engines Sensitive to Ignition at High Pressure and “Low”
Temperature
• Investigation of low-temperature, high- pressure autoignition is relevant to many emerging engine technologies
• GCMS sampling results prior to experiments confirm mixture composition preparation procedure when handling liquid fuels
• Gas samples from the reaction chamber for GC-MS/FID analysis allow identification and quantification of important species during autoignition
Rapid Compression Machine
C.J. Sung group, U. Conn.
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Autoignition
Studies of Butanol
Isomers at High Pressure and Low Temperature
10
100
1.15 1.2 1.25 1.3 1.35 1.4
Butanol/O2/N2, =1.0, PC=15 bar
sec-Butanoliso-Butanol
n-Butanol
tert-Butanol
Igni
tion
Del
ay, m
s
1000/TC, 1/K
O2 : N2 = 1 : 3.76
784
K
758
K
737
K
725
KTC
0
5
10
15
20
25
30
35
-20 0 20 40 60 80
n-Butanol/O2/N2, =1.0, PC=15 bar
Pres
sure
, bar
Time, ms
O2 : N2 = 1 : 3.76
816
K839 K
Non-Reactive Case
n-butanol ignition is much faster than the other butanol isomers for T< 900 K
Measured in C.J. Sung lab (U.Conn.)
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Big Discrepancy: Model did not predict the fast n‐butanol
ignition observed at T < 900 K!
Model was built automaticallyusing computer “expert system”
Due to mistake in ratedatabase used by expert system, model wildlymis-estimated barrier forHO2 + C-H reactions.
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Big Discrepancy: Model did not predict the fast n‐butanol
ignition at T < 900 K!
Model was built automatically at MITusing computer “expert system”
Due to mistake in rate database used by expert system, model wildlymis-estimated barrier forHO2 + C-H reactions.
After correcting that big mistake, current CEFRCmodel is much closer……but still not quite rightat lowest temperatures.Work continues…
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Multi‐Species Time‐Histories Provide Stronger, More Informative Tests of Model: n‐Butanol
Pyrolysis
• Current status: Stanford species time‐history measurements for OH, H2
O and CH2
O
• Next step: laser absorption measurements of CO and C2
H4
• All models underpredict
formaldehyde and H2
O formed in high‐T n‐butanol
pyrolysis
OH CH2
OH2
O
0 100 200 300 400 500
0
2
4
6
8
10
12
1% n-Butanol in ArT = 1342 KP = 1.51 atm
Measured LLNL (Curran) U of Toronto (Sarathy) MIT (Harper) Italy (Grana) RPI/France (Moss)
OH
[ppm
]
time [s]0 200 400 600 800 1000
0.0
0.1
0.2
0.3
0.4
0.5 Measured LLNL (Curran) U of Toronto (Sarathy) MIT (Harper) Italy (Grana) RPI/France (Moss)
H2O
[%]
time [s]
1% n-Butanol in ArT = 1342 KP = 1.51 atm
0 200 400 600 800 1000
0.0
0.1
0.2
0.3
0.4 1% n-Butanol in ArT = 1352 KP = 1.48 atm
Measured LLNL (Curran) U of Toronto (Sarathy) MIT (Harper) Italy (Grana) RPI/France (Moss)
CH
2O [%
]
time [s]
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Advanced Light Source allows direct detection of dozens
of species including key radicals
Photoionization
Molecular Beam Mass Spectrometry
Flames are analyzed with
molecular beam time‐of‐flight
mass spectrometry
Photoionization with tunable
synchrotron‐generated VUV
photons allows identification of
species
by mass
by ionization energy
Experimental mole fraction
profiles are compared with
flame model predictions
and reaction path and
sensitivity analysis are
performed
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Advanced Light Source (ALS) Flame Data: Detailed Test of the Model’s Predictive Capabilities
Mole fraction profiles of the major species are
predicted accurately
A more powerful test is provided by
comparing modeled and experimental profiles
of intermediate species
Profiles have not been shifted
Oßwald et al. flame data need to be
shifted for better agreement
Only a few of the many data traces shown here… most show good agreement
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One big discrepancy identified between model and ALS data: C4
H4
and C3
H3
overpredictedSensitive to C4
H5
Thermochemistry
Simulations of the flames studied by ALS are sensitive to the enthalpy of
formation of i‐C4
H5
(CH2
=CH‐∙C=CH2
∙CH2
‐CH=C=CH2
) . None of the other
available experimental data are sensitive to this number.
This radical’s enthalpy value was incorrect in the MIT database. Correcting to
the accepted literature value largely resolved the discrepancy.
Now investigating origins of smaller discrepancies…
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Conclusions• Teams can move fast!
– In less than 2 years, went from zero to quite good model for
butanol
combustion, comprehensively validated by many
different types of experiments. – Contrast: sequential single‐investigator model‐building and
comprehensive validation usually takes decades.– Certainly we can do it even faster next time through– Very promising for other alternative fuels: do you have a fuel
we should model?• Focus on the discrepancies
(models vs. expts, and expts
vs. expts.): that is where there is an opportunity to learn something!
– Don’t be shy: expose the discrepancies to your EFRC team‐
mates!