POWER

Combined Cycle Plant Achieves a 143% Return on Investment with a Fisher™ Diagnostic Solution

RESULTS

•Saved$33,500,yeartoyear,byeliminatingtheneedforoutsidecontrolvalverepairservices

•SavedonehouroflaborpervalvebyusingValveLink™software’sBatchRunnerforcalibration

•Saved$25,000byusingFIELDVUE™diagnosticstoavoidunnecessaryrepairstoturbinebypasscontrolvalves

•Savedatotalof$68,000ononeoutagealone

APPLICATIONTurbinebypasscontrol

CUSTOMERAgas-fired,combinedcycleplant

CHALLENGEAleadingpowerproducerpurchasedapartially-completed,generatingfacilityandcontinueditsrevamp.Whentheplantbeganoperating,itwasfiredbyclean-burningnaturalgasandproducing740megawattsofelectricity.

Tomaintainpeakefficiency,plantpersonnelneededabetterwaytomaintainalargepopulationofcontrolvalves.Ascheduledoutagecostmorethan$68,000,includingcontractedrepairservices.TheydecidedtoinvestinanonlinecontrolandmonitoringsystemfeaturingEmersonequipment.

SOLUTIONDuringascheduledoutage,theplant’smaintenanceteamupgradedtoFisher™FIELDVUE™digitalvalvecontrollerswithPerformanceDiagnostics.Theyalsoinstalleda300-tagsoftwaresystemthatincludedAMSDeviceManagerandAMSValveLinkSNAP-ON™withCalibrationAssistantandBatchRunner.

ThecombinationofEmersonresourcesenabledthemtoreducecostsinseveralareas:

•Theavailabilityofonlinediagnosticsandreal-timecontrolvalveperformancedataallowedtheteamtodeterminewhichspecificcontrolvalvesneedtoberepairedand,inmanycases,why.Duringtheoutage,thesitespent$33,500onoutageservices.AfterutilizingEmersondiagnostics,nooutsideserviceswererequired.

FIELDVUE™ digital valve controllers are used in combination with ValveLink™ software to monitor control valve performance. With Performance Diagnostic capabilities, the instruments provide real-time, online data that may be collected and analyzed for any signs of degradation.

D352099X012/Jul18

D352099X012/Jul18

POWER

•ValveLinksoftware’sBatchRunnerenabledplantpersonneltoautomaticallyuploadthelatest,HART®-enhanceddevicedescriptorlanguage(EDDL)toitsexistingFIELDVUEinstruments.Thistoolenabledthemtosetuptasksandservicesformultipletagsandsavedthemanestimatedhourpercontrolvalveduringtheoutage.BatchRunneralsoenabledthemtosetuptasksandservicesformultipletagswithoutaddinganyadditionalpeople.

•ThecombinationofFIELDVUEinstrumentsandValveLinksoftwarealsohelpedthemidentifyaproblemononecontrolvalveassemblyasabadI/P,whichwasreplaced.Plantpersonnelavoidedthe$1,400costofopeningandinspectingthevalve.

•Plantpersonnelcompletedtheannualoutagewithoutcontractinganyrepairservicesforturbinebypasscontrolvalves.Instead,theyusedEmersondiagnostictoolstoanalyzeeachcontrolvalveassembly.Thediagnosticsolutionsavedthemanestimated$25,000(spentin2010onrepairservices).

Foraninitialinvestmentof$48,000,theplantsavedmorethan$68,700duringoneoutagealone.TheEmersonequipmentnotonlypaidforitselfbutalsodelivereda143%returnoninvestment.

RESOURCESProduct Bulletin: ValveLink Softwarehttp://www.emerson.com/documents/automation/product-bulletin-valvelink-software-en-122944.pdf

Product Bulletin: FIELDVUE DVC6200 Instrumentshttp://www.emerson.com/documents/automation/product-bulletin-fieldvue-dvc6200-digital-valve-controller-en-123336.pdf

Brochure: DVC6200 Instrumentshttp://www.emerson.com/documents/automation/brochure-fisher-fieldvue-dvc6200-series-digital-valve-controller-en-125178.pdf

Emerson Automation SolutionsMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilCernay, 68700 FranceDubai, United Arab EmiratesSingapore 128461 Singapore

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