color sensor systems for quality control in textile...
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MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 1 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Color Sensor Systems for Quality Control in Textile Industry Dr. Winfried Mahler – JENCOLOR Innovations Forum 2013
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 2 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Color Sensor Systems for Quality Control in Textile Industry
Requirements
Speed of textile rolls: 60 m / min
Measurements: 500 samples / s 2 ms / sample
Spot: 20 mm
Distance: 10 ... 15 mm
Measurement method: Tristimulus / True Color
(Based on human eye perception)
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 3 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Requirements
Accuracy : Delta E < 0.5 class two
Delta E < 0.3 class one
For comparison: Delta E < 3 no visual difference
Color Sensor Systems for Quality Control in Textile Industry
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 4 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Comparison of Filter Shapes
Round shaped filters Square shaped filters Hexacomb shaped filters
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 5 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Sensor and Filter areas of the MTCSiCS / MTCSiCF
• Perfect for fiber optics
• Perfect for lenses
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 6 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
• Not suitable for fiber optics
• Not suitable for lenses
• Suitable for monitors and TV,
• Suitable for mobile phones
Unusable areas ~ 21,3 % loss
Benefits and Disadvantages of Filter Shapes
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 7 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Interference filters vs Absorbtion filters
Color filters
Interference Absorption
organic
inorganic
Filter characteristics are
independent from light level
Filters are stable even in
sun light over years
Filters bleach / lose color
due to influences of
time in light intensity
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 8 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Transmission factor of interference vs absorption filters
100 % 100 % 30 % minimum absorption
No minimum absorption
Interference filters Absorption filters
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 9 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Reasons for using MAZeT Color Sensors for Textiles
The reasons are:
• Dark colors
• Distance to garment surface, materials
• Motion of the materials
• In-line measurement requires sample & hold timing
Spectrometers are not suitable:
• One shot measurement evaluates the color of different locations
• The accuracy of spectrometer is a question of the calibration
• The high spectrum values gives no additional information for the human eye
Each measurement is a scaled comparison between sample and a reference
(These values are taken from a data memory)
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 10 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Realisation of Hardware I
The eye: sensor board with MTCSiCS
Colors → currents → digital values → serial data protocol
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 11 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Realisation of Hardware II
Si-CM-1 Interface Board
Data SPI bus (several color sensors) → data USB2.0
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 12 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Optical Mechanical Construction of Color Sensor Device
Sensor Aperture Measurement Spot
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 13 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Accuracy based on human eye perception and not machine vision
Applications of MAZeT´s True Color Sensors
MAZeT GmbH – JENCOLOR Innovation Forum 2013 | 14 Registrierte Produktmarke der MAZeT GmbH für Farb- und Spektralsensorik
Further Applications of MAZeT´s True Color Sensors
Devices from Sensor Instruments GmbH / Germany
Further industries for example: plastic, paper, bottles, and more...