coir industry supply chain management
TRANSCRIPT
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SUPPLY CHAIN MANAGEMENT
Vishak Anand (13utb40)
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Product
COIR
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Geographical Area : Kerala
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Coir Trade
Global annual production - 350000 metric tons
India and Sri Lanka produces 90% of total globalproduction
Major coconut growing states in India : Kerala,Tamil nadu, Karnataka, AP, Maharashtra, Goa, Orissa.
About 5.5 lakh persons get employment in the industry
- mostly part time Exports from this industry are 70 crores annually.
Only 50% of total coir husk is used in coir industryRemaining used as fuel in rural area and small industries
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Product line
Handloom mats
Mattings
Geo-textiles
Coir fiber
Curled coir
Coir pith Curled rope
Coir yarn
Coir handicrafts
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Coir yarn Coir pith Geo textile
Coir mattings Coir mats Coir handicrafts
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Competitors
In kerala Palm Fiber (India) Pvt. Ltd., Aleppey
The Aleppey Company Indian Emporium, Cochin
Outside kerala Central Coir Industries, Bangalore National Fiber & Coir Products, Tamil Nadu
Bharat Curled Coir Industries, Salem
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Cost Of Production Handloom mats
Based on designs and materials used
Cost= Rs 100-250
Mattings
Based on design and area
Cost = 10-15 per square feet Geo-textiles
Based on area
Cost = 15-25 per square feet
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Curled coirBased on length and diameter
Cost
0.5 mm in diameter= 3-5 per meter1 mm in diameter = 4-7 per meter
Coir pith
Based on size
Round shaped pith of .5 meter diameter = 15rsSquare pith of 0.5 meter = 18-25 Rs
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Coir handicrafts
Based on designs
Cost = 250-1000 per piece
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Role of product
Main role of product is that it is used in construction
works
Products such as mats and mattings are used forinterior designing purposes
Products such as coir pith and Geo- textiles is used
for agricultural purposes
Handicrafts are used as show piece.
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Stages involved
Collection of the main raw material, namelycoconut husk
Fiber extraction of the husks
Spinning of coir yarn and production of ropes
Dyeing
Weaving Marketing of products in India and abroad.
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Suppliers Procurement Husk
Fiberextraction
Chemicaltreatments
Spinning Dyeing Weaving
Customers
1 Day
1 Day2 Days
3-4 Day 2 Day
16-20 days
3-4 Days
1 Day
Drying
Wholesaler/retailers
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PRODUCTS
WHOLESALERS
RETAILERS
END CUSTOMERS
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Drivers of supply chain
Inventory Needs more space
Transportation Cost is high
Pricing - Cost of goods is increasing butat a lower rate
Sourcing - procuring raw materials forproduction activities.
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IMPORTANT PARTNERS IN SUPPLY CHAIN
Coconut Planters
Wholesalers
Retailers Customers
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PLAN
SOURCE
MAKE
DELIVER
Procure raw materials from coconut
planters for manufacturing coir.
Transformation of rawmaterials into
finished goods( coir products)
Order, Transportation, and Distribution of
coir produce
RETURN Returning of products due to damage
Demand & supply
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INNOVATIVE PRACTISES
Alternative to plywood that is made by
impregnating a coir mat with phenolformaldehyde resin and curing it under heat andpressure.
Production of Biogas from Coir Pith
Innovative designs suitable for mats, mattingand carpets
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