co ekc453 plant design and economic 1112

8/2/2019 CO EKC453 Plant Design and Economic 1112

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RANGKA KURSUS(COURSE OUTLINE)EKC 453 REKABENTUK LOJI DAN EKONOMI

[PLANT DESIGN AND ECONOMIC]SEMESTER II, SIDANG AKADEMIK 2011/2012

([PENSYARAH]: PROF. MADYA ZAINAL AHMAD,DR. SYAMSUL RIZAL ABD. SHUKOR & DR. OOI BOON SENG

[PENYELIA PROJEK]: PROF MADYA MOHAMAD ZAILANI ABU BAKAR,PROF. MADYA NORASHID AZIZ, PROF. MADYA ZAINAL AHMAD,

PROF. MADYA LEE KEAT TEONG, DR. MOHD HEKARL UZIR,

DR. KHAIRIAH ABD KARIM, DR. SYAMSUL RIZAL ABD SHUKOR,

DR. MOHD AZMIER AHMAD, DR. OOI BOON SENG, DR. DEREK CHAN JUINN CHIEH,

DR. SUZYLAWATI ISMAIL, DR. LIM JIT KANG, DR. TAN SOON HUAT,

DR. VEL MURUGAN VADIVELU & DR. TYE CHING THIAN.

[ASPEN PLUS II AND GABi4]: DR. SYAMSUL RIZAL ABD. SHUKOR &DR. LEO CHOE PENG)

Kod dan Tajuk Kursus

(Code and Course Title)EKC 453 Rekabentuk Loji dan Ekonomi(Plant Design and Economic)

Nilai Unit(Credit Unit)

4

Komponen Kerja Kursus (%)

(CW Component)100%

Komponen Peperiksaan (%)

(EW Component)-

Asas-asas Menilai Kerja Kursus

(CW Assessment)

1. Design Tasks report 45%.2. Final Report 10%3. ASPEN Plus II and GABi 4 Assignment 10%4. Quiz 5%,5. Viva voce and Oral Presentation 20%6.

Student participation 10 %Prasyarat (Prerequisite)

EKC 451 Plant Design and Analysis

Semester Diajar

(Semester Taught)Semester II, 2011/2012

Objektif Kursus

(Course Objective)

The course utilizes the knowledge gained by the students in earliercourses and applies in the complete design of a Chemical ProcessPlant. The plant design includes cost estimation, profitability

analysis, piping and instrumentation, plant wide control, wastemanagement and life cycle assessment, plant safety, operability and

reliability. ASPEN Plus II will be implemented throughout the coursein the chemical process plant design and economic analysis and

GABi4 for LCA.(Course Outcomes) Students will be able to:

Design/Draw a piping and instrumentation diagram (P&ID) of atypical Chemical Process Plant.

Calculate the cost estimation of the various types of processequipment, utilities and other facilities required in a typicalChemical Process Plant using correlations and software.

Apply different methods of Profitability analysis based on Capitalcost and other cost data of a typical chemical Process Plant.

Developed an effective/slide presentation and report Perform as an individual and as a team. Outlines a Life Cycle Assessment (LCA) of a typical Chemical

Process Plant incorporating safety, environment and health, socialand economic issues.

Interpret process plant operation, safety, management and day today trouble shooting problems in a typical chemical process plant.


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Silibus Kursus

(Course Syllabus) Equipment and Plant Cost Estimation. Engineering Economic Analysis Including

Profitability Analysis.

Plant Piping Specifications, Control Schemes andInstrumentation, Piping and InstrumentationDiagram (P&ID).

Plant Wide Control System Including Alarms.

Plant Operability and Reliability, General SiteConsideration and Plant Layout.

Sustainability, waste minimisation andmanagement, Environment impact and Life Cycle

Assessment in design.

Plant Start Up, Commissioning and Shutdown. Chemical Plant Design Project and learning of

Simulator ASPEN Plus in process design.

GABi 4 for Life Cycle Assessment (LCA)


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Perancangan Mengajar

(Teaching Planning)Jumlah Kuliah

(No. Of Lecture)

Equipment and Plant Cost Estimation. Dr. Ooi Boon Seng 2.5 weeks, 5 hours Engineering Economic Analysis including

Profitability Analysis.

Dr. Ooi Boon Seng 2.5 weeks, 5 hours

Plant Piping Specifications, Control Schemesand Instrumentation, Piping andInstrumentation Diagram (P&ID).

PM Dr. Zainal Ahmad 4 weeks, 8 hours

Plant Wide Control System Including Alarms. PM Dr. Zainal Ahmad 1 week , 2 hours Plant Operability and Reliability, General Site

Consideration, Code of ethics and Plant Layout.

Plant statt up and shutdown

PM Dr. Zainal Ahmad 2 weeks, 4 hours

Sustainability, waste minimization andmanagement, Environmental impact and Life

Cycle Assessment in design.

Dr. Syamsul Rizal

Total : 28 hours

2 weeks, 4 hours

Chemical Plant Design Project and learningof Simulator ASPEN PLUS in process andplant design.

(Tutorial in the Computer Lab)

GABi 4 for Life Cycle Assessment (LCA).(Tutorial in Computer Lab)

Dr. Syamsul Rizal &

Total : 16 hours

Dr. Leo Choe Peng

Kuiz (Jika ada)Quiz (If any)

Boleh diberi pada bila-bila masa

(Will be given as surprise or at any time)Design Project

(a) Project Supervision Plant Design Project already allocated to each group(comprised of 4 to 5 students) in the last Semester.The Plant Design Projects will be supervised by the

following Lecturers.

1. Prof. Madya Mohamad Zailani Abu Bakar2. Prof. Madya Norashid Aziz3. Prof. Madya Zainal Ahmad4. Prof. Madya Lee Keat Teong5. Dr. Mohd Hekarl Uzir6. Dr. Khairiah Abd Karim7. Dr. Syamsul Rizal Abd Shukor8. Dr. Mohd Azmier Ahmad9. Dr. Ooi Boon Seng10. Dr. Derek Chan Juinn Chieh11. Dr. Suzylawati Ismail12. Dr. Lim Jit Kang13. Dr. Tan Soon Huat14. Dr. Vel Murugan Vadivelu15. Dr. Tye Ching Thian


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Perancangan Mengajar

(Teaching Planning)Tajuk/Kandungan Kursus

(Topic/Course Contents)Jumlah Kuliah

(No. Of Lecture)

The supervisors will monitor the attendance and progress of

each group every week.

Students will meet with their respective supervisors todiscuss about the doubts and clarifications regarding the

project during allocated time slot only. 2 hours sessionwere allocated for each week for supervisor for groupdiscussion

.

Students or Group who will be irregular in meeting theirsupervisors will be heavily penalized in the course.

Design project is a group

activity therefore every

member of the group must contribute in design projectexercise.

In case of any problem, groups can contact Assoc. Prof.Dr. Zainal Ahmad (course Instructor in charge) forclarifications and advice.

(b) Design Tasks Design project shall be carried out throughout theSemester. There will be 3 Design Tasks based on thetopics covered in the lecture classes.

Design Tasks must be submitted on the Due date.

NO late

assignments shall be accepted.

Group must submit their assignments directly to therespective supervisor on the due date.

(c) Final report Final copy of the design project will be submitted based on thecorrections made in the design tasks before the presentationand oral examination. A soft copy in PDF format will be

submitted along with the hard copy.

(d) Oral Presentation During week 15 to 16, there will be oral presentation of the

design project by individual student in a group. Each studentwill be asked to present a part of design project and followed

by question and answer session. Each group will be given 45minutes for oral presentation followed by question and answersession for 15 minutes

(15 minutes presentation by each

student plus 5 minutes Q&A).

(e) Industrial Lectures During this Semester 2, industrial talk is planned covering the

design aspects of an Industrial Plants. Two industrial talks is

planned :

1. Plant start up and shutdown2. Plant safety and EIA

Students attendance is compulsory during the talk andstudents are encouraged to ask questions and interact with the

speaker from Industries. Short assignment will be given aftereach talks.


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Kehadiran pelajar ke kuliah/tutorial/kelas amali adalah wajib. Jika tidak hadir tanpa sebab, pelajar

boleh dihalang daripada menduduki peperiksaan akhir.

Nota penting :

(f) ASPEN Plus IISoftware and GABI

Software

ASPEN Plus software will be used through out the coursecovering various aspects of the design, costing, analysis and

control in the plant design.

Dr. Syamsul Rizal and Dr. Leo Choe Peng will be running

tutorial sessions covering the different tools available underASPEN Plus II software and GABi4. A project assignmentbased on ASPEN Plus II and GABi4 will be submitted

separately together with Design Project final report. Aformal report covering all the tasks covered under ASPEN

Plus II software will be submitted along with the final report.GABI software will be used for life cycle assessment analysis

and this should be submitted in the report.

(g) Important Dates toremember

Design Task #1 Due Date : 12 March 2012Design Task #2 Due Date : 20 April 2012Design Task #3 Due Date : 25 May 2012

& Full Final Report

Oral Presentation 4-6 June 2012

Industrial Talk March and April 2012

Rujukan (a) Senarai Rujukan Sedia Ada :Text Book

Seider, Warren D, Seader, J D, and Lewin, Daniel R, Product and ProcessDesign Principles: Synthesis, Analysis and Evaluation, 2

nd

Peters,M.S. and Timmerhaus, K.D., Plant Design and Economics forChemical Engineers, 5

Edition, New

York, Wiley, 2004.

th

Edition, New York, McGraw-Hill, 2003.

Reference Books Richard Turton, Richard C. Bailie, Wallace B. Whiting and Shaeiwitz A.

Joseph: Analysis, Synthesis and Design of Chemical Processes, PrenticeHall, N.J. (USA), 1998.

Seider W.D, Seader J.D. and Lewin D.R., Process Design Principles:Synthesis, Analysis and Evaluation, John Wiley & Sons, Inc, Singapore

(1999).

Perry, R.H and D.W. Green, Eds; Chemical Engineers Handbook,7

th

Lorenz T.B, Grossmann E.I and Westerberg A.W., Systematic Methods ofChemical Process Design, Prentice Hall Int. Inc, 1997.

edition (latest edition), McGraw-Hill, New York.

Tweeddale, M., Managing Risk and Reliability of Process Plants,Butterworth Heinemann, UK, 2003.

Koolen, J.L.A., Design of Simple and Robust Process Plants, Wiley-VCH, 2000.

Horsley, D., Process Plant Commissioning, Second edition, Institution ofChemical Engineers, UK, 1998.

Manual ASPEN Plus II.(b)Senarai rujukan terkini yang perlu diperolehi:

(Sila rujuk laman web jika perlu)

co ekc453 plant design and economic 1112

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