cnctg2040 table type cnc flame & plasma cutting...
TRANSCRIPT
Date: 24th-Jul-2014
Ref no.: Tayor-140011-Georgia
Rev.00
Attn: Zaza Mamniashvili
Contacts: Mr. Zaza
Supplier: Shanghai TAYOR Heavy Industry (Group) Co., Ltd.
Contacts: Berry Wang
Mob: +86-15001798718
Tel: +86-21-51377027
Fax: +86-21-51377018
E-mail: [email protected]
Skype: berry0417
CNCTG2040 Table Type CNC Flame & Plasma Cutting Machine
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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QTY.(set)
Effective cutting area 1500mmx3000mm
Machine size 2000mmx4000mm
Flame max piercing thickness 60mm
Plasma max piercing thickness 16mm
Plasma max edge cutting thickness 19mm
QTY.(set)
Cutting mode Oxy-Fuel & Plasma N/A
Drive model Dual-drive; Panasonic AC servo motor (Japan Brand) 3
Gear box BNG (Germany Brand) 3
Flame cutting torch TAYOR 1
Capacitive height sensor TAYOR 1
Auto-ignition device TAYOR 1
Plasma power source Hypertherm PowerMAX105 (America Brand) 1
Plasma cutting torch Hypertherm (America Brand) 1
Arc voltage height sensor HYD sensor THC 1
CNC system SJTU-SK 1
Nesting software FASTCAM (Australia Brand) 1
Water surface cutting table TAYOR 1
Cable and hose model Pedrail type N/A
Unit Price: USD 33,150.00 FOB Shanghai
Production period Within 35 days after deposit confirmed
Payment term 30% T/T in advance, the balance cleared before delivery
Packing Wooden case and pallet suitable for sea transportation
Container requirement 20’ GP container
● Warranty:12 months from the date of bill of lading issued. (Seller will supply free spare parts by courier)
● Installation, training and commissioning service terms:a) Time cost: 1 engineers 10 days
b) Engineer’s visa fee, round-trip flight tickets from Shanghai to user’s spot, food and accommodation cost
undertaken by buyer.
c) Engineer’s subsidy 50.00 USD per day, per person.
d) Buyer takes responsibility to arrange a Chinese speaking translator to be assistance during installation and
training.
*All pictures showing on this document are only for your reference!
Commercial Terms
The above cost refers to the current exchange rate USD to RMB at 6.15:1, incase the exchange ratefluctuate exceed 3.0%, the price may be adjusted accordingly.
1
Main Components Description
Model Description
CNCTG2040 table typeCNC flame & plasmacutting machine
Quotation Valid by 20th Aug. 2014
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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1 Model: CNCTG2040 table type CNC flame & plasma cutting machine
2 Basic components
Effective cutting area 1500mm x 3000mm
Machine size 2000mm x 4000mm
Flame cutting torch 1 set (TAYOR)
Capacitive height sensor 1 set (TAYOR)
Auto-ignition device 1 set (TAYOR)
Plasma power source 1 set (Hypertherm PowerMAX105)
Plasma cutting torch 1 set (Hypertherm)
Arc voltage height sensor 1 set (HYD)
Plasma torch anti-collision device 1 set (TAYOR)
Drive Model 3 set (Panasonic) dual-drive
Gas flow control system 1 set (TAYOR)
Water surface cutting table 1 set (TAYOR)
Numerical control system model SJTU-SK
PLC Delta (Taiwan)
Electric components Schneider (Germany)
Programming and nestling software FASTCAM (Australia)
Horizontal Servo Driving motor Panasonic AC servo motor 400W
Longitudinal Servo Driving motor Panasonic AC servo motor 400W
Gear box BNG (Germany)
Three phrase voltage-stabilized source
Air compressor
Oil-water separator
3 Main specificationEffective cutting width 1500mm
Effective cutting length 3000mm
Flame cutting thickness 5-60mm
Flame cutting speed 50-750mm/min
Plasma cutting thickness 0.5-16mm
Plasma cutting speed 300-10000mm/min
Cutting torch lifting distance 80mm
Idle running speed 0-12000mm/min
Speed setting error ≤ ± 5%
Torch height controller accuracy ≤ ± 1.0mm
Longitudinal line accuracy ± 0.2mm/10m
Complete machine accuracy A C
(Subject to the right drawing)
Side length (four sides)
1000mm x 1000mm
Lineation speed,500-800mm/min
B D
Basic parameter
Accuracy test
TAYOR will supply details
Technical specification
Content Description Detail
Mechanicalcomponents
Electronic components
Auxiliary machineryprepared by buyer
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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Length of a side ± 0.5mm
Diagonal error |AD-BC| ± 0.5mm
Base point return error ± 0.2mm
Intersection point error ± 0.5mm
Lineation forward- reverse error ± 0.2mm
Plasma power source model PowerMAX105
Duty cycle 80%
Max output current 100A
Plasma source power 16KW
Cutting inclination angle ≤ 5°
Torch angle error ≤ ± 0.5°
Lineation accuracy ≤ 0.5mm
Machine weight 2.5 MT
Accelerated speed ≥ 0.6m/sec²
Noise ≤ 80 db
Motor power Longitudinal and Horizontal
400W 3 set
4 Working requirementSupply power voltage/ frequency 3 phase × 380v ± 10%/ 60Hz
1 phase × 220v ± 10%/ 60Hz
Ambient temperature -10°C - +50°C
Relative humidity < 90% no condensation
Surroundings Ventilate
Gas type Propane/ Acetylene
Cutting oxygen pressure 0.5 - 0.8 MPa
Pre-heat oxygen pressure 0.4 - 0.6 MPa
Gas pressure 0.05 - 0.1 MPa
Oxygen Purity：99.5%
Flow： 1.0 m³/h
Dry, Oil free
Min pressure: 5.9 bar
Min flow: 220 slpm
5 Machine introductionCNCTMG series CNC cutting machine is a combination of digital control, high precision mechanical driving
together with thermal cutting technique, it is able to cut highest standard quality work piece under long-term
and high-intensive working conditions.
Following structure features introduction will bring you more concept on this machine.
Compressed air
Plasma Part
Other part
Basic requirement
Flame cuttingrequirement
Plasma cuttingrequirement
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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5.1 Table structure
The fundation table is made of weld jointing structure, all the structure section materials are shot-blasting
finished to improve the anti-corrosion property; annealing heat treated to relief the stress after welding.
These ensure the table have excellent rigidity, intensity and stable performance in heavy duty production.
5.2 Gantry sturcture
The gantry structure consists of a transverse beam and two longitudinal stands. The transverse beam is
made of box structure welded by heavy sections, shot-blasting finished and annealing heat treated. The two
longitudinal stands are welded to in shape with steel plates. On the center of the stands is the connecting
support of longitudinal drive, together with the design of low gravity transverse beam, the moving stability of
the machine would be optimized.
The gantry/ beam of the CNC cutting machine is the key component to ensure the working accuracy and
moving stability. Therefore it is particularly significant to control the machining precision on this section,
Our CNC multi-axis boring and milling machining center ensures the parallelism of holes for rolling wheels
of stands and verticalness of guiding hole.
transverse beam longituninal stands
Transverse beam andlongitudinal stands
Table structure & watersurface cutting table
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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5.3 Transmission rail and rack
The longitudinal rails adopt high intensity, heavy duty and fine finished heavy railway rail. The rail top and both
sides are precisely ground, the parallelism between rack and rail will be less than or equal to 0.02mm, as well
as the parallelism between the both rail sides. The verticality from both sides to the rail top will be less than
or equal to 0.02mm.
The longitudinal rack is pitch style rack, which can greatly reduce the machine accumulation error, especially
when the rail is long. The machining accuracy for the rack is class 7, the deviation is within ±0.06mm/800mm.
The joggle between precision pinion and rack transmission is spring compaction type, which can reduce the
deviation of joggle in one side, increase the transmission stability and smooth at same time.
The precision of single rail determines the installation precision, we can achieve an average planeness of the
rail within 0.02mm. During the installation, we fix the both rail ends by steel wire and amend the tolerance
through adjusting the soleplate. Connest rails with tie rods to ensure the consistency between rails.
The transverse transmission rail adopts cold drawn precision linear guide rail, high precision pinion and rack
transmission, the principle and precision is same as those for longitudinal rails.
Material: U71Mn
Intensity: No less than700N/mm²
Loading capacity no less than = 10T(per meter)
Rail tensile strength no less than 883Mpa
Compression strength no less than 1000T
Process mode: High precision grinder
Longitudinal rack accuracy: grade 7
Unit length：1.0M
Pitch：CP6
Error：±0.06mm/800mm
5.4 Drive system
We equip our machine with high accuracy precision planetary gearbox from Neugart, SEW, BNG (Germany)
and AC servo motor from Panasonic (Japan), with the movement control by CNC system and measurement
control of speed and position by optical encoder, the machine enjoys large torque output, low noise, long
service life, high accuracy and smooth running. The charactristic of Panasonic servo motor is high frequency
response,short adjusting time, with resonance suppression function which can redeem tiny potential
insufficiency on mechanical rigidity.
Accurate grinding rail
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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longitudinal drive model: Panasonic AC servo motor
high stability of walking, convenient maintenance
horizontal drive model: Panasonic AC servo motor
horizontal transmission: accuracy cold-drawn guide rail or Taiwan ABBA linear guide
5.5 Control cabinet
The control cabinet is installed at left side of the machine in general for easy operation.
SJTU-SK
Longitudinal drivingsystem
Horizontal drivesystem
Control cabinet
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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5.6 Electric control cabinet
Germany Schneider
electric components
TAIWAN Delta PLC
Visual Effect simple
and convenient
Easy for maintenance
Free of disturb
5.7 Electromagnetic gas distribution system
The gas supply in longitudinal is leading to the machine gas supply control panel through the gas supply
device. The gas pressure of each gas circuit can be adjusted on the regulators on the gas panel according
to the cutting technology data. All gas curcuit controlled by the gas distribution system. On the inlet of the
gas curcuit equipped with solenoid valves. The system can control the working procedure according to the
data setting. Oxygen and feul gas enter into the center gas controller system and be distributed to the torch
through hoses.
The pressure guage and regulator is installed on the above of the center control panel, which is convenient
for the uperator to adjust and check the gas pressure according to the best condition during cutting. On
the gas panel there are switches to operate on the solenoid valves, it can be manual adjustement and
automatic control by CNC controller as well.
There is a gas exhausting valve in the gas curcuit of the cutting oxygen. After finishing the cutting, the gas
exhausting valve will automatically release the remaining gas in the hose to avoid the cutting oxygen
continuing cutting to damage the work-piece, improve the cutting quality.
front view back view
Gas distribution panel
Electric control cabinet
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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5.8 Cable and hose model
All the cables and hoses move along the machine are put in order into the pedrail
The transverse pedrail is set besides the beam
The longitudinal pedrail could be either set on ground or hung up by bracket according to working condition.
transverve pedrail longitudinal ground
channel type pedrail channel
5.9 Torch carrier
The heavy duty torch carrier can realize up and down lifting movement by the linear bearing moving along
the guiding shaft. This lifting device is installed inside a sealed box. This carrier is able to be equipped with
single cutting torch, flame triple torch straight line bevel station, plasma cutting torch with various power and
marking device etc.
Torch carrier and torch
Cable/hose supplymodel
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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5.10 Torch height sensor
Whatever the cutting mode is, the constant distance between the nozzle and work-piece is the premise of
good cutting quality.
a) Flame torch capacitive height sensor
The principle of the sensor effecting is by RC surge circuit, when the capacitive volume between sensor ring
and steel plate is changing , the lifting motor will adjust to balance the capacitive volume.
b) Plasma torch height sensor
The principle of the sensor effecting is the certain voltage between work-piece and plasma electrode in
certain distance. Through collection of the voltage signals and feedback in arc voltage automatic height
adjustment system, the lifting carrier will move accordingly to make the collected signal equal to the pre-set
voltage.
plasma torch height controller capative height sensor
5.11 Anti collision device
The steel plates surface will be warped and cracked by segmentation or heat distortion, it might cause the
collision and damage of the cutting torch as well as the leakage of fuel gas which will bring threat to the safety
The countermeasure is we adopt a spring device on torch seat which is 360 degree collision protective to
avoid the damage on cutting torch.
5.12 Auto ignition device
When there are several cutting torches using at same time, the advantage of the auto-ignition device will be
standing out particularly. In the cutting program, just setting the auto-ignition in the starting point, then the
cutting torch can automatically ignite in the starting position of each cutting work piece. In such case, not
only the automazation of the equipment but also the safety of the operator will be increased greatly.
Flame torch capativeheight sensorplasma torch heightcontroller
Anti-collision device
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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5.13 Emergency botton and limit switch
The emergency stop switch is in striking color and fixed on the controller and one side of the transverse
beam. Once push the button, the machine will stop immediately and can run again without any adjustment
after releasing the emergency stop switch.
There are series of limit switch and mechanical limit to ensure the safety running of the machine. In case the
operator makes a mistake or the CNC controller system has an error, the limit device will cut of the power to
avoid the damage to the machine and hurt to the operator.
botton on controller and machine limit switch on longitudinal stands
longitudinal limit switc horizontal limit switch mechenical limit dvice
5.14 Cutting display
Cutting samples
Auto ignition device
Emergency botton andlimit switch
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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6 Plasma power source: Powermax 105 Hypertherm USA
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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7 Programming and nesting software: FastCAMFastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD
DXF files and choose, output the NC files of different controllers; in addition, it can speed cutting obviously,
heighten cutting quality and thus improve social and economic benefits.
Plotting system
Compatibility of plotting software
Special functions to DXF files
CAD clearing function
CAD compacting function
CAD extraction function
CAD breaking and ranking functions
Bridge function, including continuous bridge, break bridge and interruption bridge.
Cutting path
Able to automatically or manually set cutting direction.
Able to set cutting starting port, finishing point and cutting sequence.
Able to set lead in and lead out.
With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc.
Nesting system
Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates.
Able to conduct optimized nestling on the rest steel plates.
Able to manually interrupt AC automatic nestling and interfere with discharge.
The optimized nestling process, able to specify, revise and choose parts and have free horizontal movement,
rotation and matrix etc.
Verifying system
Able to have analogue check and change to NC cutting files.
Able to calculate material cost and processing cost.
Able to support many controller NC codes and switch among different codes.
Able to provide many languages that Windows platform supports.
Printing: Discharging drawings and name, discharging parts list.
Steel plate size, cutting speed, cutting time and steel plate utilization rate.
Programming parameters and number control codes.
8 CNC system: SJTU-SKFeatures
SJTU-SK Numerical control system is developed by Shanghai JiaoTong University and TAYOR group
for gas and plasma cutting machine.
Stable and reliable
Similar with EDGE operation system, easy to use
Economical machine with long life
Able to multiple working
Able to auto-failback and hotkey upgrade, easy to maintain.
Specifications
Operating System SJTU-SK
CPU Socket 370, CPU-Intel-P3-1.0G
Monitor 15” high brightness LCD
Operation system Windows XP
EMS memory and hard disk 1G memory; 250G industry hard disk, non-motor-driven dom
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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External interface USB interface, floppy disk, 10/100Mbps network interface
Control box PCB protect keyboard, steel structure, anti-static, radiation resistance
Power source PS/2 ATX power supply 300w
Working temperature -5°C ~ 70°C
Power voltage requirement AC 220V ±40V
Control accuracy ±0.001mm
Max pulse frequency 250KHz
File compatibility Automatic identification EIA code, ESSI code, G code, M code, dxf file etc
Control software KNC V3.0 English version
Axis control card Based on ISA Bus, I/O interface card
Data transfer USB Interface, Floppy Interface, 10/100M Ethernet Interface
9 Affix flies listMachinery manual
CNC system manual
AC servo motor manual
Electricity and connection diagram
TAYOR inspection report
Packing list
Certification
Full sets of foundation drawing
10 Installation termsSeller personnel will supervise installation as following:
1) Rail installation and assembly
2) Positioning of machine and the work table
3) Running of cables and hoses from service entry point
4) Connection of electrical cables and gas hoses to the machine
11 Training terms After the commissioning, Seller technician will commence Training.
The customer shall provide sufficient material and consumables to ensure satisfactory completion to training.
The training will comprise of the following things:
1) Overview of machine
2) Control features and operation
3) Machine maintenance and adjustment
4) Supervised running of machine
The training of the machine operator is concurrent with the installation and commissioning, therefore
personnel must be available at all times.
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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About TAYOR
Shanghai TAYOR Heavy Industry (Group) Co., Ltd.
One of the largest manufactures of CNC cutting
and welding machines in China.
CE & ISO9001:2008 certified
3 manufacturing bases, 10 manufacturing enter-
prises 1 welding technology research institute,
1 welding training school
100,000m² cutting and welding machine manufa-
cturing base
Over 1,000 staff, 100 senior technicians
Over 500 sets heavy duty CNC plasma and flame
cutting machine sales volume every year.
Over 300 types cutting and welding equipments
Exported to more than 100 countries and regions
30 minitues away from Shanghai PVG airport
Application industry: ship building, construction
equipment, elevator manufacturing, steel macha-
nical processing, petroleum pipeline, steel cons-
truction, agriculture machine transport equipment,
aerospace industry, bridge building,pressure ves-
sel, electric power industry etc.
Contact: Berry Wang Mobile: +86-15001798718 Email:[email protected] http://www.tayorcutting.com
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