CNC plasma cutting system Plasmasonic

Cut, write, mark and perforate - all with one machine

T e c h n i c a l D a t a s h e e t

w w w . k a a s t . d e

P l a s m a s o n i c

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

Plasmasonic series meets the highest standards of

productivity, reliability and automation.Through advanced CNC con-trol, with automatic address-ing of the parameter data-base, various technologies,

such as Plasma or flame cutting / gas cutting in conjunction with pipe cutting and weld prepa-ration are combined.• The design of the system ensures its smooth operation, even under tough conditions• Magnetic holder of the cutting head allows rapid change and in the case of collision avoids

damage to the cutting head.• Multiple plasma and oxy-acetylene cutting heads are optional. The controller allows the use

of up to 4 cutting head-carriers (plasma and oxy-acetylene cutting heads with independent height adjustment), in any combination

4 Solid, welded, high quality steel frame4 Automatic gas and air pressure adjustment for plasma and oxy-fuel cut-

ting is done in a control unit (only for PP130 and РР260)4 Hand operating unit (allows parameter changes while cutting)4 Automatic height control of plasma and oxy4 Exhaust and particulate filter unit4 Automatic marking for marking of workpieces (PP130 plasma source

РР260)4 Ergonomic control panel for the central control of all machine compo-

nents or areas4 Robust, stand-alone table with sectional extraction

4 Import of DIN / ISO G, DXF, ESSI files possible4 Integrated CAD program to create geometric part contours directly in

the system4 Integrated fully automatic nesting software4 Recovery function to restore cutting operation from the point of inter-

ruption after a power failure or deliberate shutdown of the system4 Function for automatic process shutdown in case of electrode and nozzle

break4 Look-ahead function to control the dynamics in cutting tight radii and

corners4 Manual

Standard configuration:

Optional configuration:n Automatic pipe / profile cuttern Automatic bevel cutting (Bevel Cut)n Additional plasma cutting headsn Additional oxy-fuel cutting headsn Additional bridge unit

• Dual AC servo motors precisely drive the bridge from both sides, which means no lag error

• User-friendly control panel allows not only the motors but also the source of power, suction and filtration systems to be monitored centrally

• Plasma cutting machines, which are equipped with our precision fine beam plasma generators are able to combine the highest cutting quality with low wearing parts. The fine-beam generators PP (Precision Plasma) ensure very fast piercing and high cutting speeds, with an unusually clean and almost perfectly square cutting edge

• Our plasma cutting machines are equipped with an auto-matic CNC-controlled gas mixing console (PP 130 and PP 260), marking (PP 130 and PP 260), cutting table equipped with sectional suction, suction unit and particulate filter system

• Furthermore, the flat bed machines are combined with a pipe cutting device

• Optional bevel cutting unit for 5th axis operation to pro-duce quick and accurate welding bevels

Productive and reliable

60 mm St37 steel

Sample tube cutting unit with standard cutting software

High Precision drilling in4 mm St37 steel

0.8 mm stainless steel

Various patterns

Bevel in 12 mm St37 steel

w w w . k a a s t . d e

P l a s m a s o n i c

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

30

28.8 27.6 26.2

30 30

5.423.431.71

20

ISO 9013 Range 3 ISO 9013 Range 4 ISO 9013 Range 510 mm Angle: 2.86° 10 mm Angle: 5.71° 10 mm Angle: 8.81°12 mm Angle: 2.48° 12 mm Angle: 4.95° 12 mm Angle: 7.68°20 mm Angle: 1.71° 20 mm Angle: 3.43° 20 mm Angle: 5.42°

Technical SpecificationsPlasmasonic

3015 4020 6020 12030Table length 3000 mm 4000 mm 6000 mm 12000 mmTable width 2000 mm 2000 mm 2000 mm 3000 mmCutting speed 7500 mm/min 9800 mm/minPositioning speed 15000 mm/minRepeatability accuracy ±0.05 mmPositioning accuracy ±0.1 mm

Technical Specification of the Plasma generators P100 P200 PP130 PP260

Low-carbon steelsCutting thickness 10 mm 20 mm 16 mm 30 mmMax. piercing thickness 15 mm 25 mm 25 mm 36 mmMax. thickness (non-piercing) 20 mm 45 mm 35 mm 65 mm

Stainless steelsCutting thickness 8 mm 15 mm 12 mm 20 mmMax. piercing thickness 12 mm 20 mm 20 mm 36 mmMax. thickness (non-piercing) 15 mm 38 mm 25 mm 65 mmControl of gas pressure during cutting Semi-automatic Semi-automatic Automatic Automatic

Gases used (plasma cutting) Air Air Oxygen, air, nitrogen, F5, H35

Oxygen, air, nitrogen, F5, H35

Gases used (oxy-fuel) Oxygen, propane Oxygen, propane Oxygen, propane Oxygen, propane

w w w . k a a s t . d e

P l a s m a s o n i c

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

PC-control

• Industrial PC, USB port, CD drive, 80 GB hard drive, TFT Screen

• Easy integration into existing network through integrated network card

• CNC files can be imported in the follow-ing formats: ISO ESSI, G codes, DXF

• Extensive cutting parameter library• Automatic setting of process parameters

by the CNC (Included: gas mixture, gas pressure, regulation of cutting current, selection of feed rates, indication of nozzle / cap combination)

• Fast switching of the cutting process from plasma to oxy-fuel cutting and back

• An NC program can be stopped at any point and then resumed from that point

• Override function during processing, in both automatic as well as manual mode

• Part rotation• Automatic workpiece orientation• Automatic adjustment of the cutting gap• All relevant machine data and statuses are displayed at one

glance• Integrated standard parts library

Automatic nesting software

Low consumable prices with proven long life

• Editing and designing parts in the integrated CAD / CAM program

• High-speed operation• Automatic look-ahead and feed regulation for tight radii• Autonest program is included in the standard software

package for optimal sheet usage• Programmable microwebs