cm340 & cm440 user manual - electronic components and ...alter’ policy about reduction on...

CM340 - CM440 “E” and “F” series

SWITCHING POWER GENERATOR FOR 0.9 & 1.2 KW MAGNETRON

TECHNICAL NOTE(issue November 2006)

File:CM340_r5eng - November 2006 - Technical note: CM 340 - CM 440 vers. 0 e 1 page 1 of 12

CM 340 - CM 440

CE Declaration of ConformityDichiarazione di Conformità CE

Manufacturer’s Name: ALTER s.r.lNome del Costruttore:

Manufacturer’s Address: Via Curie, 8 - 42100 Reggio Emilia - ItalyIndirizzo del Costruttore:

Declare that the product:Dichiara che il Prodotto:

product name: CMx40F (power supply), TMx10 and TMx12 (microwave generator head) nome prodotto:

model: CMx40F.xxx0, CMx40F.xxx1, CMx40F.xxx04, TMx10.xxx0, TMx12.xxx0 modello:

Complies with the following norms: EN 61010-1: 1994 + A2: 1996 (EN 61010: 1993 + A2: 1995)Soddisfa le seguenti norme: EN55011: 1991 EN61000-4-4 (burst); EN61000-4-11 (power fail); EN61000-4-5 (surge)

The products listed above comply with the requirements of the Low Voltage Directive 73/23/EEC.I Prodotti sopraindicati sono conformi con la Direttiva di Bassa Tensione 73/23/EEC

Reggio Emilia, November 2006. Marco Garuti

Presidente C.d.A.

Rev. Revision note Date File

0 First emission September 2000 CM340_r0 1 Added technical specs for CM 440 June 2002 CM340_r1eng 2 Output ripple, filam transf.,reference signal March 2003 CM340_r2eng 3 Upgraded data in-out current August 2004 CM340_r3eng

4 Internal fuses specs & RoHS declaration July 2006 CM340_r4eng5 Fuses specs series “F” & power limited vers. November 2006 CM340_r5eng

of 12 File: CM340_r5eng - November 2006 - Technical note: CM 340 - CM 440 vers. 0 e 1

CM 340 - CM 440


CM 340 - CM 440

Alter’ policy about Reduction on Hazardous Substances (RoHS) and Waste Electrical and Electronic Equipment (WEEE)

Law Reference• Directive 2002/96/EC of European Parliament (WEEE)• Directive 2002/95/EC of European Parliament (RoHS)• Decreto Legislativo D.L. n. 151 – 25/07/2005 (WEEE and RoHS)

Starting from September 2005 Alter has set the rule to accept only RoHS compliant components from its Suppliers.At the present date of 15 May 2006, 90% of components in our stock is RoHS compliant.The components still not compliant were hold in stock and still used for two reasons:

• there is not the same or equivalent product RoHS compliant, or• the product is a spare part for equipment produced and put on market before 1st July 2006.

Alter Risk Assessment on RoHS

Of the six substances forbidden from electronic equipment (Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Cromium (Cr-VI), Polybrominated biphenyls (PBB), Polybrominated diphenyl ethers (PBDE)) only two are used in Alter’s current manufacturing process, Pb and Cr-VI, of whose lead is the more important.

Mercury: not present, never usedCadmium: was present as part of alloy on relay contact. We are using relay RoHS compliant now. Never used as anti-corrosion coating on metal parts.Pbb & Pbde: may be present in some cables and insulating material in the past. We are using only RoHS compliant suppliers and products now.Cr-VI: is used as anticorrosion layer on aluminium part. We are evaluating alternative coating. It is still

present within the limit of 0,1% in weight as set by Directive.Lead: it is largely used as an alloy for welding of electronic parts. We are already using alternative alloys

lead-free, but as we still have components that cannot be soldered without lead, we have to use some lead-alloy for welding. At present there are still general concerns about reliability over the time of a soldered electronic joint done without traditional Sn/Pb alloy. We are putting any effort on reducing lead weight within 0,1% of products as set by Directive.

Important information to User about disposal, recycling, reuse of this electronic equipment at the end of its useful life (WEEE Directive).

According to Annex IA and IB of EC Directive 200/96/EC this equipment is not included on the list of categories/products covered by the Directive (as a matter of fact it does not perform a function alone, must be included into a larger process equipment and it’s for stationary use).

Nevertheless we invite the User to respect the following Directive rules:• this WEEE is not a municipal waste and should be collected separately according to rules of your country

• the symbol means that this WEEE cannot be disposal in the same place and in the same way like municipal waste

• this WEEE may present risk for environment as well as for person in case of disposal in unauthorized place, due to content of hazardous substances

• for disposal of this WEEE in unauthorized area the User may be charged with a fine or prosecuted by law.


CM 340 - CM 440


CM 340 - CM 440

ContentsCCE Declaration 1Cleaning 9Components layout 9Component list 9

EEnvironmental conditions 5Equipment installation 5Equipment operation 5Equipment ratings 4

GGeneral Description 4General Information 3

HHow to order 11

IInternal fuses location 8

LLED meaning 6

OOperating controls 5

PPhysical characteristics 5Pin out of CONN. # 1 and 2 10

RRoHS conformity 2

TTechnical assistance 11

WWarnings 3

General Information

This equipment satisfies the European Standard EN 61010-1 (=CEI 66-5) (=IEC 1010-1) approved by CENELEC on 9/3/1993.

With reference to EN 61010-1 standard, note:this appliance must be installed and serviced only by qualified personnel.The appliance must only be used by persons acquainted with the regulations covering the application.

Note about EMC regulation: the equipment described in this manual has been classified as industrial, scienti-fic and medical (ISM) radio-frequency equipment and the related standard for the emission is EN55011 (title: Limits and methods of measurement of radio distur-bance characteristics of ISM equipment.)

With reference to the EN55011 standard, this equip-ment is included into Group 2 (Microwave generators, Thyristor command equipment, Welding equipment, Induction heating equipment or machine, Microwave industrial oven, etc.), Class A (industrial environment): for this reason this equipment shall not be used in the residential, commercial and light-industrial environ-ment.

The CMx40 and TMx10, when properly installed, com-plies with the limits of radio disturbance characteristic of a Group2, Class A equipment as stated by EN55011.

A copy of the tests performed may be sent on request. Note that these tests cannot be used as a conformity certificate of the user’s final equipment.

WARNINGSThe CMx40 is powered by 230V main line and has high voltage output (close 4 kV): read carefully this manual before using. Be sure of that the equipment is correctly connected as described below.Failure to comply with the instructions enclosed in this manual may involve considerable risks for the staff responsible for checking and using the equip-ment, as well as the risk of general malfunctions of the equipment itself.


CM 340 - CM 440


CM 340 - CM 440

General DescriptionThe CM340 power supply is able to supply, from remote location, the current necessary for a 900 W magnetron, like the 2M107, 2M167 or equivalents, observing the specifications set by the electron tube manufacturer, while CM440 is suitable for a 1250 watt magnetron, like the 2M137 or equivalent.This constructional choice -separation between the power supply unit and the microwave head- allows great freedom in positioning, even at long distance, the microwave emitter head, thus simplifing installation and maintenance.In this manual the term “CMx40” refers to both the models (CM340 and CM440).The “CM” switch-mode power supplies are suitable to control the magnetron power with better performances compared to conventional thyristor controlled power supplies and lower output ripple. Therefore the “CM” is not a low ripple.In addition to powering magnetron, CMx40 generator also supplies power to magnetron cooling fan, it moni-tors magnetron temperature, carries out a number of monitoring processes independently, cuts off the power in case of malfunction and display the alarms by means of LED as explained hereinafter.

The output power can be adjusted from the outside on a continuous scale using an external analog signal: various options are available.

Equipment ratings CM340 CM440 Input voltage (nominal): 230 VacAbsolute max input voltage: 265 Vac Absolute min input voltage: 190 VacLine frequency: 50/60 Hz RMS current (@230 Vac): 10 A 12 AAverage current (@230 Vac): 6 A 7 APower factor: 0.66Output power: 1350 W 1850 WOutput current @ 40°C 350 mA 420 mA Suggested magnetron type: 2M167 2M137 2M107Filament preheating delay: 14 secSuggested filament trafo type: FIL35F FIL65F Remote control (ON/OFF enabling): 8-24Vdc, common to groundAnalog reference signal: 0÷10V

Measuring output current signal: 1V=100mA (Z=250Ω)Transient overvoltage: overvoltage category II according IEC664Internal alarm contact: Max 130V 1AOperation modes of the alarm contact: a) power supply OFF: open contactb) power supply ON, ok status: closed contactc) power supply ON, alarm condition(s): open contact

Output stability: max 3% with +/-10% fluctuation of main line


CM 340 - CM 440


CM 340 - CM 440

Physical characteristics

Front panel size (w x h): 180 x178 mmEquipment lenght: 280 mmMinimum footprint on cabinet: 330 x 250 mmEquipment weight: 4 kg (9 lbs)

Environmental condition

Use: Indoor use onlyAltitude: tested up to 2,000 m (6,560 feet)Temperature: 5°C to 40°C (41°F to 104°F)Relative Humidity: 80% RH for temperature up 31°C (88°F), decreasing linearly to 50% RH at 40° (104°F) Pollution degree: 2, according IEC664

Equipment installation

The CMx40 cannot operate on a bench: it must be installed into a proper closed cabinet, providing all the rules necessary to comply with the safety norms for the electrical equipment.The equipment must be safely fixed inside a cabinet by means of screws on the base (which has 4 holes). We suggest a vertical installation on the internal supporting panel of a cabinet.It shall be forbidden to make maintenance on the CMx40 while it’s powered: provide safety rules like for any other power equipment installed inside an electrical cabinet. I.E.: if the door of the cabinet may be opened without any tool, then provide an interlock to shut-off main supply from the CMx40.If you install several CMx40 inside the same cabinet then design the air cooling system considering the following:- one CMx40 requires approx 70 m³/h,- the air flow enters from the fan and exits by the side grids.

Equipment operation

Power ON

Refer to wiring diagram at page 10, Connector #1: connect main line to pin 1 and 2 (phase/neutral or phase/phase), ground to pin 3.The pins 4 and 5 are outputs (internally are connected to pin 1 and 2) and provide main line - as it is - to power the remote head (filament transformer).

Filament preheating

Once powered throu pin 1 and 2 (Conn #1) the CMx40 starts an internal timer that lasts 14 seconds to allow the preheating of the magnetron’s filament.During timer-on the Enabling command (to enable microwave power) is non-operating and doesn’t have any effect.Warning: If the Enabling command is set ON during filament preheating, at the elapse of timer the CMx40 powers the head to produce microwave.

Operating controls

The CMx40 operation is controlled by an external command at +24 Vdc (nominal): the voltage range may vary from 8 to 24 Vdc, common to ground, Z=10 kOhm. The command signal must be wired to pin 9 of the Connector #2: if the user doesn’t have a suitable voltage generator for this signal, then the equipment’s internal voltage generator is available at pin 8 of Connector #2. In this case, to enable the equipment operation, the user must provide an external contact closing the circuit between pin 8 and pin 9. Refer to wiring diagram at page 10

Warning: do not hold the Enabling command ON when you apply main line to unit (power-on) or you can get an alarm. The Enabling command must be OFF when the CMx40 is powered.

When the command is ON and the followings condition are satisfied:- the CMx40 has been properly connected to a remote microwave head- there are not alarms conditions- the filament preheating has been completed, then


CM 340 - CM 440


CM 340 - CM 440

the CMx40 reach the preset value of anodic current and power-up the remote microwave head.

On the front panel there are the following LED indica-tors:

- 1 “ON” status green LED - 4 alarms status red LEDs - 1 enabling status blue LED - 1 interlock status green LED

LED meaning:

POWER ON (green): ON when the main line is present

OVERVOLT (red): OFF: no alarm ON: anodic overvoltage > 5kV for period longer than 0.4 msec. This is a permanent alarm: to reset the alarm condition switch-off or disable the equipment.

LEAKAGE (red): OFF: no alarm ON: current leakage detected, as the high

voltage side dropped under 2 kV for period longer than 0.4 msec. This is a permanent alarm: to reset the alarm condition switch-off or disable the equipment.

RACK OVERTEMP(red): OFF when no alarm is present. ON for internal over temperature. This is a permanent alarm: to reset the alarm condition switch-off or disable the equipment.

TUBE OVERTEM. (red): OFF for normal operation. ON for magnetron overtemp. (or when the related connection is not grounded).

It is designed to work with a thermoswitch normally closed to ground.This is a permanent alarm: to reset the alarm condition switch-off or disable the equi-pment.


CM 340 - CM 440


CM 340 - CM 440

ENABLE (blue): OFF: output power is OFF. ON: enabling signal is present: the equipment produces output power at the level set by reference signal.

INTERLOCK (green): OFF: the interlock circuit is open, the output power is OFF ON: the interlock circuit is closed and the unit may power the microwave head.

Alarm management

Important note: any alarm condition causes block of the equipment, which means no output power and opening of the alarm contact.

Reset procedure: remove the alarm cause, hold the enabling signal OFF for at least 3 seconds.

The top and bottom sides contain the following com-ponents (the number in brackets [ ] refers to drawing “Terminal board view-Fan view”):

- two MSTB types , Phoenix connectors, one with 5 pins (CONN. #1) [1] for the generator electrical power supply, the other with 10 pins (CONN. #2) [2] for signal- a small cover [3] to access the High Voltage output on p.c.b. (by means of a faston) on the CMx40 stan-dard version (ver. 0) or

- a H.V. connector -Y serie made by LEMO, bulkhead type- on CMx40 version 1- a M5 screw [4] for direct ground connection of the magnetron’s ground- a label with the equipment’s data [5]- the cooling air intake grid and fan- [6]

ATTENZIONE! ALTA TENSIONE

WARNING! HIGH VOLTAGE

ATTENZIONE!COLLEGARE AL MORSETTO DITERRA DELLA TESTA.IL MANCATO COLLEGAMENTO PUO’CAUSARE PERICOLO DI MORTE!

WARNING!CONNECT TO THE GROUND POINTOF THE HEAD.ABSENCE OF PROPER GROUNDINGMAY CAUSE DEATH!

181 M2 012

CURRENT

DATES/N

POWER

INPUT FREQ.

REGGIO E. - ITALYMODEL P/N

a retl

KVA

V

A

Hz

1 2

3

4

5 6


CM 340 - CM 440


CM 340 - CM 440

Internal fuses locationPower board M270.1 for CMx40 “E” series

(till P.S.U. s/n: 328)

On the Power board M270.1 are located three fuses having the following characteristics:

Fuse F1 and F2 (main fuses)*

- Size, type: 6.3x32 mm, ceramic- Speed action: quick (F)- Rated current: 20 A

Fuse F3 (low voltage transformer protection fuse)*

- Size, type: 5x20 mm, ceramic- Speed action: slow-blow (T)- Rated current: 100 mA

Power board M270.2 for CMx40 “F” series(starting from P.S.U. s/n: 329)

On the Power board M270.2 are located five fuses having the following characteristics:

Fuses F1 and F2 (main fuses)*

- Size, type: 6.3x32 mm, ceramic- Speed action: quick (F)- Rated current: 20 A

Fuses LVR1, LVR2 and LVR3**(resettable, not replaceable)

- fuse LVR1: protects from short-cir cuits on low voltage transformer and related control circuits - fuses LVR2 and LVR3: protect from damages on the output lines to the head

FUSE F1FUSE F2FUSE LVR1FUSE LVR2FUSE LVR3

* Note: to replace the fuses proceed as follows: - locate and remove the failure cause - remove main from the equipment and wait 5 minutes to allow the discharge of the internal capacitors - remove the aluminium cover - replace the blown fuse with a new one having the same electrical characteristics

** Note: in case of trip of resettable fuses: - locate and remove the failure cause - remove main from the equipment - wait for the necessary cooling of the fuse (it may take also many minutes)


CM 340 - CM 440


CM 340 - CM 440

Equipment maintenance

Cleaning

Once a week inspect the inlet mesh of the cooling air as well as the outlet grid. In case the equipment needs to be cleaned then proceed as follow:- switch off the external circuit breaker or whatever device provided to remove the main from the equipment;

- remove the main connector #1 (5 pins)- remove the cover- remove dust with dry air- reinstall cover: tighten all the screws- plug the connector #1

Failure to comply with these instructions may involve considerable risks for the staff using the equipment, as well as the risk of malfunctions of the equipment itself.

Pos Q.ty Description P/N Note

1 1 Grid VELZ221

2 1 Fan, dim. 80x80x25 mm VE8412NGH

3 1 Control board 800000270 For “E” and “F” series

4 1 Display board 800000249

5 1 5 pins, plug MOPHOEN/1858798 CONN.#1

6 1 10 pins, plug MOPHOEN/1778069 CONN.#2

7 1 H.V. board 800000271

COMPONENT LIST


CM 340 - CM 440


CM 340 - CM 440

Pin out of CONN. # 1, 2


CM 340 - CM 440


CM 340 - CM 440

How to orderPower supplies: CMx40F.cccjpb where:

x (output current): 3 = 350 mA (900W magnetron) 4 = 420 mA (1250W magnetron)

ccc: the code used for a casto- mized unit

j (unit version): 0 or nul= standard version, no HV connector 1=version 1: has the HV Lemo connector (bulkhead type)

p (power limitation): 4 = 130 mA (~ 400 W)

b (bus type code): 0 or nul= no bus C = CANBUS interface

I.e.:CM340F = standard version without bus interface;CM340F.1= version 1 with HV connector, no busCM340FC.1=version 1 with HV connector and CANBUS interface

Note: the power supply’s package does not include the plugs: these must be ordered separately

Plugs set: p/n 44SET340= for CMx40 vers. 0 p/n 44SET341= for CMx40 vers. 1

Filament transformers: FIL65F= filament transformer for 2M137 magnetron and similar FIL35F= filament transformer for 2M107 magnetron and similar

Microwave heads: TMx10.yyy0 = complete microwave head, includes the magnetron (air or water cooled version available) See manual TM0-TMA

Cable set:(Standard lenght 3 mt; other lengths available on request) 441384 340= full set for CMx40 version 0, include the plugs on the p.s.u. side (no HV plug) 441384 341= full set for CMx40 version 1, includes the plugs on the p.s.u. side and also the HV plug. 441384 350= full set for CMx40 version 0, includes the plugs on the p.s.u. side (no HV plug) and plugs for TMx. 441384 351= full set for CMx40 version 1, includes the plugs, the HV plug on the p.s.u. side and plugs for TMx

Alter reserves the right to improve or modify this products, at any time, without any obligation to notify any person or entity of such changes.No part of this publication may be reproduced without the express written consent of Alter.

All rights reserved.

Technical assistance

For technical assistance as well as spare parts contact your closest distributor or:

Alter s.r.l 42100 Reggio Emilia - ITALYTel. ++39 0522 553 820; fax ++39 0522 553 577

Web: www.altersystem.com.


CM 340 - CM 440

cm340 & cm440 user manual - electronic components and ...alter’ policy about reduction on...

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