closed thermosiphon hot water system “exokon ts”...electricity as an auxiliary power source)....
TRANSCRIPT
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www.ecotherm.com
Closed Thermosiphon
Hot Water System “EXOKON TS”
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2
Closed Thermosiphon Hot Water System “EXOKON TS”
ECOTHERM is the leading brand for turnkey solar,
hot water and steam systems for hotels, hospitals
and industry in the Middle East.
ECOTHERM amazes its customers with “Individual
Heat Transfer Solutions” for solar, hot water and steam
generation. The following advantages mark these
solutions:
Individuality
ECOTHERM realizes extensive turnkey systems as
well as the production of separate components. Each
individual requirements. The basis is an own production
in Austria and a wide product portfolio.
Premium quality
All products made of high-class duplex stainless steel
guarantee a long-life cycle and perfect hygiene.
European standards.
Innovation
We are always open to the new, we constantly research
new technologies and we develop path-breaking and
future-oriented products.
Premium service
planning, engineering, supervision and training.
ECOTHERM regularly improves the know-how of its
partners and clients via selective trainings.
by the owner has slim decision-making structures.
ECOTHERM turnkey solutions from one single source
and the economical handling of energy resources offer
Experience
With over thousand installations in the last twelve years
in Europe, the Middle East, Asia, North Africa and Central
America, ECOTHERM has become one of the technology
and innovation leader for individual solar, hot water and
steam solutions on the market.
Reliability
ECOTHERM systems are monitored around the clock
through remote and maintenance. Our own designed
plants have low maintenance requirements and are
totally dependable.
Sustainability
ECOTHERM products help our customers to save energy
and money. We save valuable resources through the use
of renewable energies. ECOTHERM high-performance
plants have minimal space requirements and provide
maximum energy return. When planning new products
ECOTHERM engineers take all the qualitative and econo-
mic principles into account in accordance with ecological
principles.
Partnership
We live in a partnership with all our customers, suppliers
and employees. This relationship is characterised by
honesty, commitment, openness, trust and reliability.
The object is our joint long-term success.
Internationality
The international alignment of ECOTHERM with branches
in Dubai, Kuwait, Mexico, Hungary, China and partners in
-
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3
General Information on solar water heaters Page 4
Contents
Solar Water Heaters “EXOKON TS”
Product Layouts
General Installation Rules
Installation Position
Packaging Information Page 22
Closed Thermosiphon Hot Water System “EXOKON TS”
1012 1516176 2 3 4
13
11
9
148 5
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4
Closed Thermosiphon Hot Water System “EXOKON TS”
DOMESTIC HOT WATER CONSUMPTION
Statistically, it is estimated that the mean family consumption is 35 to 50 litres daily per person. If we add the
consumption of a washing machine and a dishwasher, when these are connected to the solar water storage tank,
then each requires 20 litres per day (per wash).
Thus, a family of four, for example, with a mean hot water consumption of 40 litres per person, needs an 160 litre solar
water heater. If household appliances connected to the solar water heater are added, then the demand increases by
at least 40 litres daily. In order to take full advantage of the solar water heater, maximum use of hot water should be
made during daytime, so that the system can continuously produce hot water during the daylight hours, maintaining
SOLAR WATER HEATER OPERATION - WATER HEATING
The collecting surface absorbs solar energy and heats the liquid (water or antifreeze mixture) that circulates in the
water element. This liquid when heated becomes lighter and is directed to the water storage tank where it heats the
The factors that affect the temperature of the water supplied by a solar system are many and their values vary according
to the season, the time of day and the location. Keeping in mind that the solar system is a system that is exposed to
the weather conditions, basic parameters affecting its performance are the mains water temperature, the available
solar energy and the ambient temperature. The mains water does not have a constant temperature throughout the
year, being much colder in winter compared to summer. Considering 45 °C as a satisfactory temperature for the
of the mains water has to be increased by approximately 35 °C, whereas during the summer the increase is 20 °C.
Similarly, the available solar energy does not remain the same throughout the year, being much less in the winter
months than in the summer months. During periods of reduced sunlight and low ambient temperatures, the solar
water storage tank assures the preheating of the water and is assisted by an electrical heating element or the
central heating water storage tank (triple action solar water storage tanks). As far as night-time temperature losses
are concerned, these are limited as much as possible by the solar system’s powerful thermal insulation. They are
nevertheless affected by ambient temperatures, which vary depending on the location and the weather.
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5
Closed Thermosiphon Hot Water System “EXOKON TS”
SOLAR WATER HEATERS „EXOKON TS“
RELIABILITY - HARMONY - AESTHETICS
EXOKON TS Solar Systems constitute an ecological proposal and an effective energy solution, combining high output,
autonomy, aesthetics, facility in the installation and money saving. They are made of excellent materials according to
.
They are highly aesthetic systems, which can be simply and quickly installed to blend with the traditional or modern
architecture of a building and to provide free hot water almost the whole year round. Even in regions with low sunlight
they achieve the preheating of the water, which contributes to a drastically reduced consumption of conventional
energy.
With the use of solar systems, thermosiphonic or forced circulation, is achieved energy saving of 70-100%. At the
same time the operation time of the boiler or electric resistance is decreased, depending on the sunlight of each
region and the system’s size, with simultaneous reduction of emission of carbon dioxide.
E 22
PACKAGING
PRODUCT RANGE
EXOKON TS series thermosiphonic systems are available
.
in the following models:
MODEL
EXOKON-TS120-2
EXOKON-TS160-2
EXOKON-TS160-2.6
EXOKON-TS160-3
EXOKON-TS200-2
EXOKON-TS200-2.6
EXOKON-TS200-3
EXOKON-TS200-4
EXOKON-TS320-4
EXOKON-TS320-6
DESCRIPTION
120L tank, 2 m2 collector
160L tank, 2 m2 collector
160L tank, 2.6 m2 collector
160L tank, 2x1.5 m2 collector
200L tank, 2 m2 collector
200L tank, 2.6 m2 collector
200L tank, 2x1.5 m2 collector
200L tank, 2x2 m2 collector
320L tank, 2x2 m2 collector
320L tank, 3x2 m2 collector
1. Boiler
2. Collector(s)
3.& Accessories
4. Palette
1
3
2
4
Solar Keymark
Certified
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Closed Thermosiphon Hot Water System “EXOKON TS”
LABELING
EXOKON-TS .
On these stickers all the details of the system are written. The information provided on the stickers are important for
Type: Solar Thermosiphonic System
· Absorber area: XXX m2
· Aperture area: XXX m2
· Nominal capacity: XXX I
· Design pressure: XXX KPa
· Heat transfer medium:
Propylene glycol / water mixture
· Permissible operating pressure of the collector heat transfer medium:
XXX KPa
· Electrical Power: XXXX W
· Storage Tank S/N: XXXXX
· Date of manufacture: XXXXX
SOLAR BOILER
GLASS
EXOKON-TSxxx-xxx2
MADE IN EU EXOKON
5209999000861
Type: Flatplate Collector
Dimensions: (L x W x H) (mm): XXXX x XXXX x XX
Gross area (m2): XXX
Absorber area (m2): XXX
Weight of empty collector (kg): XXX
Absorber coating: High selective vacum coating
Stagnation temperature: XXXoC
Max. operating pressure: 1,0 MPa (10 bar)
Transparent cover: Tempered solar glass
Heat transfer medium: Polypropylene glycol / water mixture
S/N:
DATE:
xxx
xx/xxxx
EXOKON5209999000861
MADE IN EU
License No.: xxx
EXOKON-TSxxx-xxx2
2
2
Pa
mixture
surer medium:
XX
IN EUKON9000861
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Closed Thermosiphon Hot Water System “EXOKON TS”
WATER STORAGE TANK SPECIFICATIONS
STEEL - ENAMEL
1. Cylinder: 2.5mm thickness cold rolled steel with a double internal layer of enamel, baked at 860ºC according
to DIN 4753.
The enameling is done in our own high tech industrial facilities. The water storage tanks are checked individually
upon exit from the enameling unit, assuring the top quality of the enamel!
2. Surrounding heat exchanger (Jacket) with internal expansion tank: cold rolled steel, 1.5mm thickness for the
operation of the closed loop, which is compulsory at low temperatures and also in areas with water with high
mineral content.
3. Thermal insulation: ecological, high-density, expanded polyurethane ensures minimum heat loss, maintaining
the hot water temperature.
4. External housing: naval aluminium alloy / pre painted galvanized steel.
5. Cathode protection by 2 magnesium anodes Ø22x300mm and Ø22x500mm for effective protection against
corrosion and mineral deposits caused by electrolytic reactions.
6. Large innovative, smart design for the quick cleaning of minerals, fast
replacement of anode and immediate access to the electrical components.
7. Complete sealing
regard to the heat resistance.
8. Heating element rated according to the country of destination local regulations. (Optional, for the use of
electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1
and EN60335-2-21 standards.
9. Automatically regulated thermostat with bipolar protection and auxiliary fuse. All electrical components carry
a CE marking according to EN 60335-1 and EN60335-2-21 standards.
10. Protective cover: designed to ensure the proper ventilation of the electrical section and its protection from the
environmental conditions.
Gland: for sealing the passage of the heating element’s connection cable.
11. Cold water inlet:
releasing pressure.
12. Hot water outlet: 1/2” BSP male threaded pipe end.
1012 1516176 2 3 4
13
11
9
148 5
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Closed Thermosiphon Hot Water System “EXOKON TS”
COLLECTOR SPECIFICATIONS
1. Collector frame
2. Rear cover
3. Water frame of suitable gauge and thickness: Headers are punched with upper expansion, for perfect manifolds
Tube pitch = 107 mm (EN 1652)
4. Aluminium water frame Ø22 headers: solar collector feed and feed-back. Ø10 manifolds: solar collector
thermoabsorption.
5. Complete area absorber made of black painted aluminium 0,3 mm thick, or selective aluminium 0,4 mm thick,
covers the complete window area as well as the headers, thus increasing the collector’s absorbency, Laser
Welded to the water frame.
6. High density, eco-friendly thermal insulation achieved with a 50mm and 20mm (back and lateral) thick layer
of prepressed glasswool for the minimization of thermal losses.
Glasswool insulation thermal conductivity: λ=0,032 W/m grd (DIN 56612, measured at 0 °C)
7. Tempered solar glass
adverse weather conditions (e.g. hail storm, extreme temperature changes, etc.). ANSI Z 97-1 (U.S.A.) BS 6206
(G.BRITAIN) DIN 52337 (GERMANY).
13. Jacket inlet: 3/4” BSP male threaded pipe end.
14. Jacket outlet:
15. 3,5 bar safety valve connection location: 1/2” BSP male threaded pipe end.
16. Heat exchanger with 3/4” BSP female threaded pipe ends, made of stainless steel hose, large exchange surface
for use of the heating produced by central heating systems during the winter (optional).
Solar Keymark
E 22
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Closed Thermosiphon Hot Water System “EXOKON TS”
FLAT SURFACE INCLINED SURFACE
SUPPORT BASE
Supporting base system, made
of galvanised steel, for installation
on or inclined surfaces
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Closed Thermosiphon Hot Water System “EXOKON TS”
11
2149
1886
2034
1123
630
2609
623
1123
7
3
2
1
4
6
5
WATER STORAGE TANK 120L
DIMENSIONS (mm) 580X859
WEIGHT EMPTY (kg) 49
JACKET CAPACITY (L) 8.6
JACKET SURFACE (m2) 0.62
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
TOTAL SYSTEM TS120-2 120L/2m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY / FULL (kg) 111/233
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS120-2 ALS 2000
TOTAL AREA (m2) 2.09
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.34
ABSORBER SURFACE (m2) 1.80
TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
EXOKON-TS120-2 LAYOUT
TS120-2 120L/2m2
FLAT SURFACE
TS120-2 120L/2m2
INCLINED SURFACE
Note: All dimensions measured in mm
2
9
1
4
3
7
5
6
FLAT SURFACE INCLINED SURFACE
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X 2
6 Collector holder 4
7 Tank Support 2
8 Bolt M8 X 16, Nut M8 23
9 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 4
6 Support X BA AE 4
7 Bolt M8 X 16 20
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Closed Thermosiphon Hot Water System “EXOKON TS”
2609
623
1123
1886
2149
2034
1123
900
WATER STORAGE TANK 160L
DIMENSIONS (mm) 580x1053
WEIGHT EMPTY (kg) 60
JACKET CAPACITY (L) 13
JACKET SURFACE (m2) 0.95
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
TOTAL SYSTEM TS160-2 160L/2m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY / FULL (kg) 122/283
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS160-2 ALS 2000
TOTAL AREA (m2) 2.09
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.34
ABSORBER SURFACE (m2) 1.80
TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
EXOKON-TS160-2 LAYOUT
TS160-2 160L/2m2
FLAT SURFACE
TS160-2 160L/2m2
INCLINED SURFACE
FLAT SURFACE INCLINED SURFACE
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Collector holder 8
7 Tank Support 2
8 Bolt M8 X 16, Nut M8 28
9 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 4
6 Support X BA AE 4
7 Bolt M8 X 16 20
7
3
2
1
4
6
5
8
2
9
1
4
3
7
5
6
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Closed Thermosiphon Hot Water System “EXOKON TS”
WATER STORAGE TANK 160L
DIMENSIONS (mm) 580x1053
WEIGHT EMPTY (kg) 60
JACKET CAPACITY (L) 13
JACKET SURFACE (m2) 0.95
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
TOTAL SYSTEM TS160-2.6 160L/2,6m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY / FULL (kg) 131//292
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS160-2.6 ALS 2600
TOTAL AREA (m2) 2.6
NUMBER OF MANIFOLDS 11 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.73
ABSORBER SURFACE (m2) 2.30
TOTAL DIMENSIONS LxHxW (mm) 2030x1280x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 44
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
EXOKON-TS160-2.6 LAYOUT
Note: All dimensions measured in mm
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Collector holder 8
7 Tank Support 2
8 Bolt M8 X 16, Nut M8 28
9 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 4
6 Support X BA AE 4
7 Bolt M8 X 16 20
2609
622
1403
8
2
9
1
4
3
7
5
6
7
3
2
1
4
6
5
1886
2149
2034
1403
900
TS160-2.6 160L/2.6m2
FLAT SURFACE
TS160-2.6 160L/2.6m2
INCLINED SURFACE
FLAT SURFACE INCLINED SURFACE
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Closed Thermosiphon Hot Water System “EXOKON TS”
WATER STORAGE TANK 160L
DIMENSIONS (mm) 580x1053
WEIGHT EMPTY (kg) 60
JACKET CAPACITY (L) 13
JACKET SURFACE (m2) 0.95
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
TOTAL SYSTEM TS160-3 160L/3m2
NUMBER OF COLLECTORS 2
SYSTEM WEIGHT EMPTY / FULL (kg) 144/305
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS160-3 ALS 1500
TOTAL AREA (m2) 1.6
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.14
ABSORBER SURFACE (m2) 1.33
TOTAL DIMENSIONS LxHxW (mm) 1530x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 27
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
EXOKON-TS160-3 LAYOUT
TS160-3 160L/3m2
FLAT SURFACE
TS160-3 160L/3m2
INCLINED SURFACE
Note: All dimensions measured in mm
FLAT SURFACE INCLINED SURFACE
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Traversa AE 2 CO 2
7 Collector holder 8
8 Tank Support 2
9 Bolt M8 X 16, Nut M8 32
10 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 8
6 Support X BA AE 4
7 Traversa AE 2 CO 2
8 Bolt M8 X 16 24
2109
623
2189
6
9
2
7
10
1
4
9
3
5
8
8
7
5
3
2
1
4
6
1599
1739
1616
2189
900
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Closed Thermosiphon Hot Water System “EXOKON TS”
1885
2148
2034
1373
900
EXOKON-TS200-2 LAYOUT
TS200-2 200L/2m2
FLAT SURFACE
TS200-2 200L/2m2
INCLINED SURFACE
FLAT SURFACE
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Collector holder 8
7 Tank Support 2
8 Bolt M8 X 16, Nut M8 28
9 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 4
6 Support X BA AE 4
7 Bolt M8 X 16 20
7
3
2
1
4
6
5
8
2
9
1
4
3
7
5
6
WATER STORAGE TANK 200L
DIMENSIONS (mm) 580x1312
WEIGHT EMPTY (kg) 76
JACKET CAPACITY (L) 18
JACKET SURFACE (m2) 1.35
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
TOTAL SYSTEM TS200-2 200L/2m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY / FULL (kg) 138/339
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS200-2 ALS 2000
TOTAL AREA (m2) 2.09
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.34
ABSORBER SURFACE (m2) 1.80
TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
Note: All dimensions measured in mm
2609
623
1373
INCLINED SURFACE
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Closed Thermosiphon Hot Water System “EXOKON TS”
TOTAL SYSTEM TS200-2.6 200L/2,6m2
NUMBER OF COLLECTORS 1
SYSTEM WEIGHT EMPTY / FULL (kg) 147/348
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS200-2.6 ALS 2600
TOTAL AREA (m2) 2.6
NUMBER OF MANIFOLDS 11 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.73
ABSORBER SURFACE (m2) 2.30
TOTAL DIMENSIONS LxHxW (mm) 2030x1280x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 44
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
EXOKON-TS200-2.6 LAYOUT
Note: All dimensions measured in mm
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Collector holder 8
7 Tank Support 2
8 Bolt M8 X 16, Nut M8 28
9 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 4
6 Support X BA AE 4
7 Bolt M8 X 16 20
EXOKON 200L/2.6m2
FLAT SURFACE
EXOKON 200L/2.6m2
INCLINED SURFACE
WATER STORAGE TANK 200L
DIMENSIONS (mm) 580x1312
WEIGHT EMPTY (kg) 76
JACKET CAPACITY (L) 18
JACKET SURFACE (m2) 1.35
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
1886
21491403
2609
622
1403
8
2
9
1
4
3
7
5
6
7
3
2
1
4
6
5
FLAT SURFACE INCLINED SURFACE
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Closed Thermosiphon Hot Water System “EXOKON TS”
TOTAL SYSTEM TS200-3 200L/3m2
NUMBER OF COLLECTORS 2
SYSTEM WEIGHT EMPTY / FULL (kg) 161/362
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
COLLECTOR TS200-3 ALS 1500 TS200-3 ALB 1500
TOTAL AREA (m2) 1.6 1.6
NUMBER OF MANIFOLDS 8 (Ø10) 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.14 1.14
ABSORBER SURFACE (m2) 1.33 1.33
TOTAL DIMENSIONS LxHxW (mm) 1530x1030x80 1530x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 27 27
ABSORBERSELECTIVE
ALUMINIUM
BLACK PAINTED
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
EXOKON-TS200-3 LAYOUT
TS200-3 200L/3m2
FLAT SURFACE
TS200-3 200L/3m2
INCLINED SURFACE
Note: All dimensions measured in mm
FLAT SURFACE INCLINED SURFACE
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Traversa AE 2 CO 2
7 Collector holder 8
8 Tank Support 2
9 Bolt M8 X 16, Nut M8 32
10 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 8
6 Support X BA AE 4
7 Traversa AE 2 CO 2
8 Bolt M8 X 16 24
WATER STORAGE TANK 200L
DIMENSIONS (mm) 580x1312
WEIGHT EMPTY (kg) 76
JACKET CAPACITY (L) 18
JACKET SURFACE (m2) 1.35
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
1599
1739
1616
2189
900
2109
622
2189
6
9
2
7
10
1
4
9
3
5
8
8
7
5
3
2
1
4
6
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Closed Thermosiphon Hot Water System “EXOKON TS”
TOTAL SYSTEM TS200-4 200L/4m2
NUMBER OF COLLECTORS 2
SYSTEM WEIGHT EMPTY / FULL (kg) 179/380
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
EXOKON-TS200-4 LAYOUT
Note: All dimensions measured in mm
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Traversa AE 2 CO 2
7 Collector holder 8
8 Tank Support 2
9 Bolt M8 X 16, Nut M8 32
10 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 8
6 Support X BA AE 4
7 Traversa AE 2 CO 2
8 Bolt M8 X 16 24
TS200-4 200L/4m2
FLAT SURFACE
TS200-4 200L/4m2
INCLINED SURFACE
WATER STORAGE TANK 200L
DIMENSIONS (mm) 580x1312
WEIGHT EMPTY (kg) 76
JACKET CAPACITY (L) 18
JACKET SURFACE (m2) 1.35
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
FLAT SURFACE INCLINED SURFACE
COLLECTOR TS200-4 ALS 2000
TOTAL AREA (m2) 2.09
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.34
ABSORBER SURFACE (m2) 1.80
TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
1886
2149
2034
2189
900
2608
622
2189
6
9
2
7
10
1
4
9
3
5
8
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Closed Thermosiphon Hot Water System “EXOKON TS”
TOTAL SYSTEM TS320-4 320L/4m2
NUMBER OF COLLECTORS 2
SYSTEM WEIGHT EMPTY / FULL (kg) 215/538
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
EXOKON-TS320-4 LAYOUT
Note: All dimensions measured in mm
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support vertical 2
4 Support back 2
5 Support X BA AE 4
6 Traversa AE 2 CO 2
7 Collector holder 8
8 Tank Support 2
9 Bolt M8 X 16, Nut M8 32
10 Bolt, Washer, Upad D10 4
ITEM NO. PART NUMBER QTY.
1 Support base 2
2 Support collector 2
3 Support back 2
4 Tank Support 2
5 Collector holder 8
6 Support X BA AE 4
7 Traversa AE 2 CO 2
8 Bolt M8 X 16 24
TS320-4 320L/4m2
FLAT SURFACE
TS320-4 320L/4m2
INCLINED SURFACE
WATER STORAGE TANK 320L
DIMENSIONS (mm) 580x2072
WEIGHT EMPTY (kg) 112
JACKET CAPACITY (L) 26
JACKET SURFACE (m2) 1.89
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
FLAT SURFACE INCLINED SURFACE
COLLECTOR TS320-4 ALS 2000
TOTAL AREA (m2) 2.09
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.34
ABSORBER SURFACE (m2) 1.80
TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
1886
21492189
2044
1878
2189
6
9
2
7
10
1
4
9
3
5
8
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Closed Thermosiphon Hot Water System “EXOKON TS”
1886
2148
2034
3255
900900 700
TOTAL SYSTEM TS320-6 320L/6m2
NUMBER OF COLLECTORS 3
SYSTEM WEIGHT EMPTY / FULL (kg) 277/600
MAX. WATER TANK OPERATING PRESSURE (bar) 10
CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5
MAX. OPERATING TEMPERATURE 95 OC
EXOKON-TS320-6 LAYOUT
ITEM NO. PART NUMBER QTY.
1 Support base 4
2 Support collector 2
3 Support collector Syst 2
4 Support vertical 4
5 Support back 4
6 Support X BA AE 8
7 Traversa AE 2 CO 2
8 Collector holder 12
9 Tank Support 2
10 Bolt M8 X 16, Nut M8 52
11 Bolt, Washer, Upad D10 8
ITEM NO. PART NUMBER QTY.
1 Support base 4
2 Support collector 2
3 Support collector Syst 2
4 Support back 4
5 Tank Support 2
6 Collector holder 12
7 Support X BA AE 8
8 Traversa AE 2 CO 2
9 Bolt M8 X 16 44
TS320-6 320L/6m2
FLAT SURFACE
TS320-6 320L/6m2
INCLINED SURFACE
WATER STORAGE TANK 320L
DIMENSIONS (mm) 580x2072
WEIGHT EMPTY (kg) 112
JACKET CAPACITY (L) 26
JACKET SURFACE (m2) 1.89
MAX. TEST PRESSURE (bar) 15
MAX. OPERATING PRESSURE (bar) 10
FLAT SURFACE INCLINED SURFACE
COLLECTOR TS320-6 ALS 2000
TOTAL AREA (m2) 2.09
NUMBER OF MANIFOLDS 8 (Ø10)
HEAT TRANSFER MEDIUM
CAPACITY (L) 1.34
ABSORBER SURFACE (m2) 1.80
TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80
COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36
ABSORBERSELECTIVE
ALUMINIUM
ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%
2630
623
3255
1
2
34
5
6
8
9
10
11
7
1
2
3
45
6
7
8
9
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Closed Thermosiphon Hot Water System “EXOKON TS”
GENERAL INSTALLATION RULES
ATTENTION: Installation must be in compliance with local & national rules concerning water and electrical
installations (plumbing, electricity, hygiene, urban and others).
The solar system’s packaging must be removed at the site of installation in order to protect the device from shocks
during its transportation, making sure that the collectors are not supported on their pipe joints. Until installation is
the water storage tank’s and the collector’s pipe joints.
Installation location - shading: Prior to installation, a proper selection of the location must be made by the installer
(in agreement with the customer), and the surface must be checked (taking into consideration its static resistance),
so that it can bear the weight of the system.
On inclined roofs the system should not be placed between two beams but above a single one.
The position chosen for the solar water heater installation should not be shaded by any obstacles such as trees,
buildings and other all year round, so as to ensure at least 4 hours of uninhibited exposure of the collector to the sun
during the midday hours.
Orientation - optimum angle: a basic factor for the system’s optimum performance
is the selection of its angle and orientation for its particular location and the time
during which the maximum gain is required.
The solar system should be positioned so that the collector’s surface faces the
geographical south, if the installation takes place in the Northern Hemisphere (and
the geographical north for the Southern Hemisphere), i.e. it should always face the
Equator.
Any deviation means a reduction in the system’s performance. If a deviation from the proper orientation cannot
be avoided, then the system’s performance should be corrected by increasing the collector surface, following a
depending on the system’s location, the collector’s angle should be approximately equal to the installation location’s
latitude. At this angle the maximum energy gain on an annual basis is achieved.
Installation particularities: In case there is no compatibility between the surface where the solar water heater will be
be used. The responsibility for the equipment chosen lies on the installer and in no case on the company. It is up to
the installer to propose & install the different equipment required, who must previously agree it with the customer.
Special weather conditions: In regions suffering from heavy snowfalls, please make sure that the snow is always
timely removed. For this case and cases of regions with storms, high wind velocity, rainfall, cyclones, tornadoes, the
where these conditions occur and hail of more than 20mm in diameter is to be observed, it is recommended that
insurance for the solar water heater is issued. In every case, it is recommended to secure your solar water heater on
the support base system with more metal belts than those provided.
LATITUDE DISTANCE BETWEEN THE OBSTACLE AND THE COLLECTOR (L)
0o - 25o1.0 x H
26o - 35o1.5 x H
36o - 45o2.0 x H
46o - 50o2.5 x H
> 50o3.0 x H
COLLECTOR
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Closed Thermosiphon Hot Water System “EXOKON TS”
Piping: the routing of the piping and cabling must be agreed upon between the installer and the client, so as to ensure
the proper installation of the solar system in compliance with local rules concerning water and electrical installations.
Make sure that the tubes connecting the storage tank with the collector and the piping to/from the water heater
are insulated in such a way that they can withstand temperatures covering the range of: -30 ºC to 120ºC. Anti-UV
protection must be used for the insulation.
Antifreeze Liquid: The special heat transfer medium used in the closed circuit protects the system from freezing and
from salt accumulation inside the collector tubes. The jacket in which the heat transfer medium’s circulation takes
that is necessary to protect the system. The responsibility for the appropriate heat transfer medium quantity as well
as for the use of other liquid than the one accompanying the solar water heater lies on the installer and in no case on
the company. The use of water or inappropriate liquid may annul the warranty validity.
After the installation is completed, the area where the work was executed should be clean & tidy. The warranty
in the check list provided by the company. The company does not hold any responsibility that may be the result of an
inappropriate installation or incorrect use of components used for the solar water heater installation.
INSTALLATION POSITION
installation, make sure that the roof and/or the construction is of adequate bearing capacity in terms of statics, always
according to the expected maximum loads at the installation point. If the installation is in a place with an extremely
big wind and snow load, the system as a whole should be statically checked by a skilled person, e.g a specialized
engineer. In special cases, strengthening or more solid constructions may be required.
„EXOKON TS“ COLLECTOR
INSTALLATION MODE WIND LOAD [km/h] / [Pa] SNOW LOAD [Pa]
Inclined surface
Inclination angle: 15° – 75°151 / 500 667
Flat surface
Inclination angle: 35° 151 / 500 667
Τhe system may only be installed in locations with lower wind and snow load values than the ones mentioned above.
Space requirements for installation on the roof
TILED ROOF
For the installation on the roof the following points must be taken care of:
y The minimum distances from the ends of the roof should be:
- From the sides: distance equal to the width of two tiles
- From the top of the roof: distance equal to three rows of tiles
y The minimum distance limit of 0,8 m should necessarily be respected, in order for the collectors and the mounting
accessories not to be exposed to winds the power of which increases on the perimetrical edges of the roof.
Space requirements for free standing installation
FLAT ROOF
The system should be installed at least 1,5 m away from the edges of the roof so as for:
y The systems to be accessible for maintenance reasons.
y
edges of the roof.
The snow to be removed.
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22
Each model packaging contains all the necessary equipment:
1. The water storage tank
2. The collector (s)
3.
The water storage tank is placed between two round styrofoam covers, which are tightened on the storage tank with
The collector is packed in a carton box.
are packed in a carton box.
SOLAR WATER HEATERS TS & TS CuS FITTINGS & ACCESSORIES
1 SELECTIVE COLLECTOR 2 SELECTIVE COLLECTORS 3 SELECTIVE COLLECTORS
Quantity Description Quantity Description Quantity Description
1 PCT-PIECE WITH THE
FILLING VALVE1 PC
T-PIECE WITH THE
FILLING VALVE1 PC
T-PIECE WITH THE
FILLING VALVE
1 PCELBOW 3/4’’ FEMALE
DN16 INOX1 PC
ELBOW 3/4’’ FEMALE
DN16 INOX1 PC
ELBOW 3/4’’ FEMALE
DN16 INOX
2 PCSELBOW Ø22 COPPER
X DN16 INOX 2 PCS
CONNECTOR Ø22
COPPER X Ø22 COPPER 4 PCS
CONNECTOR Ø22
COPPER X Ø22 COPPER
2 PCSEND CAP Ø22
COPPER2 PCS
ELBOW Ø22 COPPER
X DN16 INOX2 PCS
ELBOW Ø22 COPPER
X DN16 INOX
1 PCONE WAY SAFETY
VALVE 10 bar2 PCS
END CAP Ø22
COPPER2 PCS END CAP Ø22 COPPER
1 PC SAFETY VALVE 3,5 bar 1 PCONE WAY SAFETY
VALVE 10 bar1 PC
ONE WAY SAFETY
VALVE 10 bar
2,65 mINOX TUBE DN16
0.65 m & 2.0 m1 PC SAFETY VALVE 3,5 bar 1 PC SAFETY VALVE 3,5 bar
3,0 m INSULATION Ø22 X 9 2,78 mINOX TUBE DN16
0.78 m & 2.0 m3,2 m
INOX TUBE DN16
1.20 m & 2.0 m
2 PCS ANTI-FREEZE LIQUID 1L 3,0 m INSULATION Ø22 X 9 3,5 m INSULATION Ø22 X 9
4 PCS ANTI-FREEZE LIQUID 1L 6 PCS ANTI-FREEZE LIQUID 1L
SOLAR WATER HEATERS TS & TS CuB FITTINGS & ACCESSORIES
1 BLACK PAINTED COLLECTOR 2 BLACK PAINTED COLLECTORS 3 BLACK PAINTED COLLECTORS
Quantity Description Quantity Description Quantity Description
1 PCT-PIECE WITH THE
FILLING VALVE1 PC
T-PIECE WITH THE
FILLING VALVE1 PC
T-PIECE WITH THE
FILLING VALVE
1 PCELBOW 3/4’’ FEMALE Ø22
PLASTIC1 PC
ELBOW 3/4’’ FEMALE Ø22
PLASTIC1 PC
ELBOW 3/4’’ FEMALE Ø22
PLASTIC
2 PCSELBOW Ø22 COPPER
X Ø22 PLASTIC 2 PCS
CONNECTOR Ø22
COPPER X Ø22 COPPER 4 PCS
CONNECTOR Ø22
COPPER X Ø22 COPPER
2 PCSEND CAP Ø22
COPPER2 PCS
ELBOW Ø22 COPPER Ø22
PLASTIC2 PCS
ELBOW Ø22 COPPER Ø22
PLASTIC
1 PCONE WAY SAFETY
VALVE 10 bar2 PCS
END CAP Ø22
COPPER2 PCS END CAP Ø22 COPPER
1 PC SAFETY VALVE 3,5 bar 1 PCONE WAY SAFETY
VALVE 10 bar1 PC
ONE WAY SAFETY
VALVE 10 bar
2,65 mØ22 PLASTIC TUBE
0.65 m & 2.0 m1 PC SAFETY VALVE 3,5 bar 1 PC SAFETY VALVE 3,5 bar
3,0 m INSULATION Ø22 X 9 2,78 mØ22 PLASTIC TUBE
0.78 m & 2.0 m3,2 m
Ø22 PLASTIC TUBE
1.20 m & 2.0 m
2 PCS ANTI-FREEZE LIQUID 1L 3,0 m INSULATION Ø22 X 9 3,5 m INSULATION Ø22 X 9
4 PCS ANTI-FREEZE LIQUID 1L 6 PCS ANTI-FREEZE LIQUID 1L
Closed Thermosiphon Hot Water System “EXOKON TS”
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23
NOTES
Closed Thermosiphon Hot Water System “EXOKON TS”
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Technische Preisliste 200820
1206
25 T
herm
osip
hon
Distribution & Service:
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