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www.ecotherm.com Closed Thermosiphon Hot Water System “EXOKON TS”

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Page 1: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

www.ecotherm.com

Closed Thermosiphon

Hot Water System “EXOKON TS”

Page 2: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

2

Closed Thermosiphon Hot Water System “EXOKON TS”

ECOTHERM is the leading brand for turnkey solar,

hot water and steam systems for hotels, hospitals

and industry in the Middle East.

ECOTHERM amazes its customers with “Individual

Heat Transfer Solutions” for solar, hot water and steam

generation. The following advantages mark these

solutions:

Individuality

ECOTHERM realizes extensive turnkey systems as

well as the production of separate components. Each

individual requirements. The basis is an own production

in Austria and a wide product portfolio.

Premium quality

All products made of high-class duplex stainless steel

guarantee a long-life cycle and perfect hygiene.

European standards.

Innovation

We are always open to the new, we constantly research

new technologies and we develop path-breaking and

future-oriented products.

Premium service

planning, engineering, supervision and training.

ECOTHERM regularly improves the know-how of its

partners and clients via selective trainings.

by the owner has slim decision-making structures.

ECOTHERM turnkey solutions from one single source

and the economical handling of energy resources offer

Experience

With over thousand installations in the last twelve years

in Europe, the Middle East, Asia, North Africa and Central

America, ECOTHERM has become one of the technology

and innovation leader for individual solar, hot water and

steam solutions on the market.

Reliability

ECOTHERM systems are monitored around the clock

through remote and maintenance. Our own designed

plants have low maintenance requirements and are

totally dependable.

Sustainability

ECOTHERM products help our customers to save energy

and money. We save valuable resources through the use

of renewable energies. ECOTHERM high-performance

plants have minimal space requirements and provide

maximum energy return. When planning new products

ECOTHERM engineers take all the qualitative and econo-

mic principles into account in accordance with ecological

principles.

Partnership

We live in a partnership with all our customers, suppliers

and employees. This relationship is characterised by

honesty, commitment, openness, trust and reliability.

The object is our joint long-term success.

Internationality

The international alignment of ECOTHERM with branches

in Dubai, Kuwait, Mexico, Hungary, China and partners in

-

Page 3: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

3

General Information on solar water heaters Page 4

Contents

Solar Water Heaters “EXOKON TS”

Product Layouts

General Installation Rules

Installation Position

Packaging Information Page 22

Closed Thermosiphon Hot Water System “EXOKON TS”

1012 1516176 2 3 4

13

11

9

148 5

16

Page 4: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

4

Closed Thermosiphon Hot Water System “EXOKON TS”

DOMESTIC HOT WATER CONSUMPTION

Statistically, it is estimated that the mean family consumption is 35 to 50 litres daily per person. If we add the

consumption of a washing machine and a dishwasher, when these are connected to the solar water storage tank,

then each requires 20 litres per day (per wash).

Thus, a family of four, for example, with a mean hot water consumption of 40 litres per person, needs an 160 litre solar

water heater. If household appliances connected to the solar water heater are added, then the demand increases by

at least 40 litres daily. In order to take full advantage of the solar water heater, maximum use of hot water should be

made during daytime, so that the system can continuously produce hot water during the daylight hours, maintaining

SOLAR WATER HEATER OPERATION - WATER HEATING

The collecting surface absorbs solar energy and heats the liquid (water or antifreeze mixture) that circulates in the

water element. This liquid when heated becomes lighter and is directed to the water storage tank where it heats the

The factors that affect the temperature of the water supplied by a solar system are many and their values vary according

to the season, the time of day and the location. Keeping in mind that the solar system is a system that is exposed to

the weather conditions, basic parameters affecting its performance are the mains water temperature, the available

solar energy and the ambient temperature. The mains water does not have a constant temperature throughout the

year, being much colder in winter compared to summer. Considering 45 °C as a satisfactory temperature for the

of the mains water has to be increased by approximately 35 °C, whereas during the summer the increase is 20 °C.

Similarly, the available solar energy does not remain the same throughout the year, being much less in the winter

months than in the summer months. During periods of reduced sunlight and low ambient temperatures, the solar

water storage tank assures the preheating of the water and is assisted by an electrical heating element or the

central heating water storage tank (triple action solar water storage tanks). As far as night-time temperature losses

are concerned, these are limited as much as possible by the solar system’s powerful thermal insulation. They are

nevertheless affected by ambient temperatures, which vary depending on the location and the weather.

Page 5: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

5

Closed Thermosiphon Hot Water System “EXOKON TS”

SOLAR WATER HEATERS „EXOKON TS“

RELIABILITY - HARMONY - AESTHETICS

EXOKON TS Solar Systems constitute an ecological proposal and an effective energy solution, combining high output,

autonomy, aesthetics, facility in the installation and money saving. They are made of excellent materials according to

.

They are highly aesthetic systems, which can be simply and quickly installed to blend with the traditional or modern

architecture of a building and to provide free hot water almost the whole year round. Even in regions with low sunlight

they achieve the preheating of the water, which contributes to a drastically reduced consumption of conventional

energy.

With the use of solar systems, thermosiphonic or forced circulation, is achieved energy saving of 70-100%. At the

same time the operation time of the boiler or electric resistance is decreased, depending on the sunlight of each

region and the system’s size, with simultaneous reduction of emission of carbon dioxide.

E 22

PACKAGING

PRODUCT RANGE

EXOKON TS series thermosiphonic systems are available

.

in the following models:

MODEL

EXOKON-TS120-2

EXOKON-TS160-2

EXOKON-TS160-2.6

EXOKON-TS160-3

EXOKON-TS200-2

EXOKON-TS200-2.6

EXOKON-TS200-3

EXOKON-TS200-4

EXOKON-TS320-4

EXOKON-TS320-6

DESCRIPTION

120L tank, 2 m2 collector

160L tank, 2 m2 collector

160L tank, 2.6 m2 collector

160L tank, 2x1.5 m2 collector

200L tank, 2 m2 collector

200L tank, 2.6 m2 collector

200L tank, 2x1.5 m2 collector

200L tank, 2x2 m2 collector

320L tank, 2x2 m2 collector

320L tank, 3x2 m2 collector

1. Boiler

2. Collector(s)

3.& Accessories

4. Palette

1

3

2

4

Solar Keymark

Certified

Page 6: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

LABELING

EXOKON-TS .

On these stickers all the details of the system are written. The information provided on the stickers are important for

Type: Solar Thermosiphonic System

· Absorber area: XXX m2

· Aperture area: XXX m2

· Nominal capacity: XXX I

· Design pressure: XXX KPa

· Heat transfer medium:

Propylene glycol / water mixture

· Permissible operating pressure of the collector heat transfer medium:

XXX KPa

· Electrical Power: XXXX W

· Storage Tank S/N: XXXXX

· Date of manufacture: XXXXX

SOLAR BOILER

GLASS

EXOKON-TSxxx-xxx2

MADE IN EU EXOKON

5209999000861

Type: Flatplate Collector

Dimensions: (L x W x H) (mm): XXXX x XXXX x XX

Gross area (m2): XXX

Absorber area (m2): XXX

Weight of empty collector (kg): XXX

Absorber coating: High selective vacum coating

Stagnation temperature: XXXoC

Max. operating pressure: 1,0 MPa (10 bar)

Transparent cover: Tempered solar glass

Heat transfer medium: Polypropylene glycol / water mixture

S/N:

DATE:

xxx

xx/xxxx

EXOKON5209999000861

MADE IN EU

License No.: xxx

EXOKON-TSxxx-xxx2

2

2

Pa

mixture

surer medium:

XX

IN EUKON9000861

Page 7: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

WATER STORAGE TANK SPECIFICATIONS

STEEL - ENAMEL

1. Cylinder: 2.5mm thickness cold rolled steel with a double internal layer of enamel, baked at 860ºC according

to DIN 4753.

The enameling is done in our own high tech industrial facilities. The water storage tanks are checked individually

upon exit from the enameling unit, assuring the top quality of the enamel!

2. Surrounding heat exchanger (Jacket) with internal expansion tank: cold rolled steel, 1.5mm thickness for the

operation of the closed loop, which is compulsory at low temperatures and also in areas with water with high

mineral content.

3. Thermal insulation: ecological, high-density, expanded polyurethane ensures minimum heat loss, maintaining

the hot water temperature.

4. External housing: naval aluminium alloy / pre painted galvanized steel.

5. Cathode protection by 2 magnesium anodes Ø22x300mm and Ø22x500mm for effective protection against

corrosion and mineral deposits caused by electrolytic reactions.

6. Large innovative, smart design for the quick cleaning of minerals, fast

replacement of anode and immediate access to the electrical components.

7. Complete sealing

regard to the heat resistance.

8. Heating element rated according to the country of destination local regulations. (Optional, for the use of

electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1

and EN60335-2-21 standards.

9. Automatically regulated thermostat with bipolar protection and auxiliary fuse. All electrical components carry

a CE marking according to EN 60335-1 and EN60335-2-21 standards.

10. Protective cover: designed to ensure the proper ventilation of the electrical section and its protection from the

environmental conditions.

Gland: for sealing the passage of the heating element’s connection cable.

11. Cold water inlet:

releasing pressure.

12. Hot water outlet: 1/2” BSP male threaded pipe end.

1012 1516176 2 3 4

13

11

9

148 5

16

Page 8: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

COLLECTOR SPECIFICATIONS

1. Collector frame

2. Rear cover

3. Water frame of suitable gauge and thickness: Headers are punched with upper expansion, for perfect manifolds

Tube pitch = 107 mm (EN 1652)

4. Aluminium water frame Ø22 headers: solar collector feed and feed-back. Ø10 manifolds: solar collector

thermoabsorption.

5. Complete area absorber made of black painted aluminium 0,3 mm thick, or selective aluminium 0,4 mm thick,

covers the complete window area as well as the headers, thus increasing the collector’s absorbency, Laser

Welded to the water frame.

6. High density, eco-friendly thermal insulation achieved with a 50mm and 20mm (back and lateral) thick layer

of prepressed glasswool for the minimization of thermal losses.

Glasswool insulation thermal conductivity: λ=0,032 W/m grd (DIN 56612, measured at 0 °C)

7. Tempered solar glass

adverse weather conditions (e.g. hail storm, extreme temperature changes, etc.). ANSI Z 97-1 (U.S.A.) BS 6206

(G.BRITAIN) DIN 52337 (GERMANY).

13. Jacket inlet: 3/4” BSP male threaded pipe end.

14. Jacket outlet:

15. 3,5 bar safety valve connection location: 1/2” BSP male threaded pipe end.

16. Heat exchanger with 3/4” BSP female threaded pipe ends, made of stainless steel hose, large exchange surface

for use of the heating produced by central heating systems during the winter (optional).

Solar Keymark

E 22

Page 9: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

FLAT SURFACE INCLINED SURFACE

SUPPORT BASE

Supporting base system, made

of galvanised steel, for installation

on or inclined surfaces

Page 10: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

11

2149

1886

2034

1123

630

2609

623

1123

7

3

2

1

4

6

5

WATER STORAGE TANK 120L

DIMENSIONS (mm) 580X859

WEIGHT EMPTY (kg) 49

JACKET CAPACITY (L) 8.6

JACKET SURFACE (m2) 0.62

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

TOTAL SYSTEM TS120-2 120L/2m2

NUMBER OF COLLECTORS 1

SYSTEM WEIGHT EMPTY / FULL (kg) 111/233

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS120-2 ALS 2000

TOTAL AREA (m2) 2.09

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.34

ABSORBER SURFACE (m2) 1.80

TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

EXOKON-TS120-2 LAYOUT

TS120-2 120L/2m2

FLAT SURFACE

TS120-2 120L/2m2

INCLINED SURFACE

Note: All dimensions measured in mm

2

9

1

4

3

7

5

6

FLAT SURFACE INCLINED SURFACE

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X 2

6 Collector holder 4

7 Tank Support 2

8 Bolt M8 X 16, Nut M8 23

9 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 4

6 Support X BA AE 4

7 Bolt M8 X 16 20

Page 11: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

2609

623

1123

1886

2149

2034

1123

900

WATER STORAGE TANK 160L

DIMENSIONS (mm) 580x1053

WEIGHT EMPTY (kg) 60

JACKET CAPACITY (L) 13

JACKET SURFACE (m2) 0.95

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

TOTAL SYSTEM TS160-2 160L/2m2

NUMBER OF COLLECTORS 1

SYSTEM WEIGHT EMPTY / FULL (kg) 122/283

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS160-2 ALS 2000

TOTAL AREA (m2) 2.09

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.34

ABSORBER SURFACE (m2) 1.80

TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

EXOKON-TS160-2 LAYOUT

TS160-2 160L/2m2

FLAT SURFACE

TS160-2 160L/2m2

INCLINED SURFACE

FLAT SURFACE INCLINED SURFACE

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Collector holder 8

7 Tank Support 2

8 Bolt M8 X 16, Nut M8 28

9 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 4

6 Support X BA AE 4

7 Bolt M8 X 16 20

7

3

2

1

4

6

5

8

2

9

1

4

3

7

5

6

Page 12: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

WATER STORAGE TANK 160L

DIMENSIONS (mm) 580x1053

WEIGHT EMPTY (kg) 60

JACKET CAPACITY (L) 13

JACKET SURFACE (m2) 0.95

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

TOTAL SYSTEM TS160-2.6 160L/2,6m2

NUMBER OF COLLECTORS 1

SYSTEM WEIGHT EMPTY / FULL (kg) 131//292

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS160-2.6 ALS 2600

TOTAL AREA (m2) 2.6

NUMBER OF MANIFOLDS 11 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.73

ABSORBER SURFACE (m2) 2.30

TOTAL DIMENSIONS LxHxW (mm) 2030x1280x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 44

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

EXOKON-TS160-2.6 LAYOUT

Note: All dimensions measured in mm

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Collector holder 8

7 Tank Support 2

8 Bolt M8 X 16, Nut M8 28

9 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 4

6 Support X BA AE 4

7 Bolt M8 X 16 20

2609

622

1403

8

2

9

1

4

3

7

5

6

7

3

2

1

4

6

5

1886

2149

2034

1403

900

TS160-2.6 160L/2.6m2

FLAT SURFACE

TS160-2.6 160L/2.6m2

INCLINED SURFACE

FLAT SURFACE INCLINED SURFACE

Page 13: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

WATER STORAGE TANK 160L

DIMENSIONS (mm) 580x1053

WEIGHT EMPTY (kg) 60

JACKET CAPACITY (L) 13

JACKET SURFACE (m2) 0.95

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

TOTAL SYSTEM TS160-3 160L/3m2

NUMBER OF COLLECTORS 2

SYSTEM WEIGHT EMPTY / FULL (kg) 144/305

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS160-3 ALS 1500

TOTAL AREA (m2) 1.6

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.14

ABSORBER SURFACE (m2) 1.33

TOTAL DIMENSIONS LxHxW (mm) 1530x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 27

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

EXOKON-TS160-3 LAYOUT

TS160-3 160L/3m2

FLAT SURFACE

TS160-3 160L/3m2

INCLINED SURFACE

Note: All dimensions measured in mm

FLAT SURFACE INCLINED SURFACE

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Traversa AE 2 CO 2

7 Collector holder 8

8 Tank Support 2

9 Bolt M8 X 16, Nut M8 32

10 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 8

6 Support X BA AE 4

7 Traversa AE 2 CO 2

8 Bolt M8 X 16 24

2109

623

2189

6

9

2

7

10

1

4

9

3

5

8

8

7

5

3

2

1

4

6

1599

1739

1616

2189

900

Page 14: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

1885

2148

2034

1373

900

EXOKON-TS200-2 LAYOUT

TS200-2 200L/2m2

FLAT SURFACE

TS200-2 200L/2m2

INCLINED SURFACE

FLAT SURFACE

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Collector holder 8

7 Tank Support 2

8 Bolt M8 X 16, Nut M8 28

9 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 4

6 Support X BA AE 4

7 Bolt M8 X 16 20

7

3

2

1

4

6

5

8

2

9

1

4

3

7

5

6

WATER STORAGE TANK 200L

DIMENSIONS (mm) 580x1312

WEIGHT EMPTY (kg) 76

JACKET CAPACITY (L) 18

JACKET SURFACE (m2) 1.35

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

TOTAL SYSTEM TS200-2 200L/2m2

NUMBER OF COLLECTORS 1

SYSTEM WEIGHT EMPTY / FULL (kg) 138/339

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS200-2 ALS 2000

TOTAL AREA (m2) 2.09

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.34

ABSORBER SURFACE (m2) 1.80

TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

Note: All dimensions measured in mm

2609

623

1373

INCLINED SURFACE

Page 15: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

TOTAL SYSTEM TS200-2.6 200L/2,6m2

NUMBER OF COLLECTORS 1

SYSTEM WEIGHT EMPTY / FULL (kg) 147/348

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS200-2.6 ALS 2600

TOTAL AREA (m2) 2.6

NUMBER OF MANIFOLDS 11 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.73

ABSORBER SURFACE (m2) 2.30

TOTAL DIMENSIONS LxHxW (mm) 2030x1280x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 44

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

EXOKON-TS200-2.6 LAYOUT

Note: All dimensions measured in mm

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Collector holder 8

7 Tank Support 2

8 Bolt M8 X 16, Nut M8 28

9 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 4

6 Support X BA AE 4

7 Bolt M8 X 16 20

EXOKON 200L/2.6m2

FLAT SURFACE

EXOKON 200L/2.6m2

INCLINED SURFACE

WATER STORAGE TANK 200L

DIMENSIONS (mm) 580x1312

WEIGHT EMPTY (kg) 76

JACKET CAPACITY (L) 18

JACKET SURFACE (m2) 1.35

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

1886

21491403

2609

622

1403

8

2

9

1

4

3

7

5

6

7

3

2

1

4

6

5

FLAT SURFACE INCLINED SURFACE

Page 16: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

TOTAL SYSTEM TS200-3 200L/3m2

NUMBER OF COLLECTORS 2

SYSTEM WEIGHT EMPTY / FULL (kg) 161/362

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

COLLECTOR TS200-3 ALS 1500 TS200-3 ALB 1500

TOTAL AREA (m2) 1.6 1.6

NUMBER OF MANIFOLDS 8 (Ø10) 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.14 1.14

ABSORBER SURFACE (m2) 1.33 1.33

TOTAL DIMENSIONS LxHxW (mm) 1530x1030x80 1530x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 27 27

ABSORBERSELECTIVE

ALUMINIUM

BLACK PAINTED

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

EXOKON-TS200-3 LAYOUT

TS200-3 200L/3m2

FLAT SURFACE

TS200-3 200L/3m2

INCLINED SURFACE

Note: All dimensions measured in mm

FLAT SURFACE INCLINED SURFACE

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Traversa AE 2 CO 2

7 Collector holder 8

8 Tank Support 2

9 Bolt M8 X 16, Nut M8 32

10 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 8

6 Support X BA AE 4

7 Traversa AE 2 CO 2

8 Bolt M8 X 16 24

WATER STORAGE TANK 200L

DIMENSIONS (mm) 580x1312

WEIGHT EMPTY (kg) 76

JACKET CAPACITY (L) 18

JACKET SURFACE (m2) 1.35

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

1599

1739

1616

2189

900

2109

622

2189

6

9

2

7

10

1

4

9

3

5

8

8

7

5

3

2

1

4

6

Page 17: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

TOTAL SYSTEM TS200-4 200L/4m2

NUMBER OF COLLECTORS 2

SYSTEM WEIGHT EMPTY / FULL (kg) 179/380

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

EXOKON-TS200-4 LAYOUT

Note: All dimensions measured in mm

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Traversa AE 2 CO 2

7 Collector holder 8

8 Tank Support 2

9 Bolt M8 X 16, Nut M8 32

10 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 8

6 Support X BA AE 4

7 Traversa AE 2 CO 2

8 Bolt M8 X 16 24

TS200-4 200L/4m2

FLAT SURFACE

TS200-4 200L/4m2

INCLINED SURFACE

WATER STORAGE TANK 200L

DIMENSIONS (mm) 580x1312

WEIGHT EMPTY (kg) 76

JACKET CAPACITY (L) 18

JACKET SURFACE (m2) 1.35

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

FLAT SURFACE INCLINED SURFACE

COLLECTOR TS200-4 ALS 2000

TOTAL AREA (m2) 2.09

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.34

ABSORBER SURFACE (m2) 1.80

TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

1886

2149

2034

2189

900

2608

622

2189

6

9

2

7

10

1

4

9

3

5

8

Page 18: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

TOTAL SYSTEM TS320-4 320L/4m2

NUMBER OF COLLECTORS 2

SYSTEM WEIGHT EMPTY / FULL (kg) 215/538

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

EXOKON-TS320-4 LAYOUT

Note: All dimensions measured in mm

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support vertical 2

4 Support back 2

5 Support X BA AE 4

6 Traversa AE 2 CO 2

7 Collector holder 8

8 Tank Support 2

9 Bolt M8 X 16, Nut M8 32

10 Bolt, Washer, Upad D10 4

ITEM NO. PART NUMBER QTY.

1 Support base 2

2 Support collector 2

3 Support back 2

4 Tank Support 2

5 Collector holder 8

6 Support X BA AE 4

7 Traversa AE 2 CO 2

8 Bolt M8 X 16 24

TS320-4 320L/4m2

FLAT SURFACE

TS320-4 320L/4m2

INCLINED SURFACE

WATER STORAGE TANK 320L

DIMENSIONS (mm) 580x2072

WEIGHT EMPTY (kg) 112

JACKET CAPACITY (L) 26

JACKET SURFACE (m2) 1.89

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

FLAT SURFACE INCLINED SURFACE

COLLECTOR TS320-4 ALS 2000

TOTAL AREA (m2) 2.09

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.34

ABSORBER SURFACE (m2) 1.80

TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

1886

21492189

2044

1878

2189

6

9

2

7

10

1

4

9

3

5

8

Page 19: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

1886

2148

2034

3255

900900 700

TOTAL SYSTEM TS320-6 320L/6m2

NUMBER OF COLLECTORS 3

SYSTEM WEIGHT EMPTY / FULL (kg) 277/600

MAX. WATER TANK OPERATING PRESSURE (bar) 10

CLOSED CIRCUIT MAX. OPERATING PRESSURE (bar) 3.5

MAX. OPERATING TEMPERATURE 95 OC

EXOKON-TS320-6 LAYOUT

ITEM NO. PART NUMBER QTY.

1 Support base 4

2 Support collector 2

3 Support collector Syst 2

4 Support vertical 4

5 Support back 4

6 Support X BA AE 8

7 Traversa AE 2 CO 2

8 Collector holder 12

9 Tank Support 2

10 Bolt M8 X 16, Nut M8 52

11 Bolt, Washer, Upad D10 8

ITEM NO. PART NUMBER QTY.

1 Support base 4

2 Support collector 2

3 Support collector Syst 2

4 Support back 4

5 Tank Support 2

6 Collector holder 12

7 Support X BA AE 8

8 Traversa AE 2 CO 2

9 Bolt M8 X 16 44

TS320-6 320L/6m2

FLAT SURFACE

TS320-6 320L/6m2

INCLINED SURFACE

WATER STORAGE TANK 320L

DIMENSIONS (mm) 580x2072

WEIGHT EMPTY (kg) 112

JACKET CAPACITY (L) 26

JACKET SURFACE (m2) 1.89

MAX. TEST PRESSURE (bar) 15

MAX. OPERATING PRESSURE (bar) 10

FLAT SURFACE INCLINED SURFACE

COLLECTOR TS320-6 ALS 2000

TOTAL AREA (m2) 2.09

NUMBER OF MANIFOLDS 8 (Ø10)

HEAT TRANSFER MEDIUM

CAPACITY (L) 1.34

ABSORBER SURFACE (m2) 1.80

TOTAL DIMENSIONS LxHxW (mm) 2030x1030x80

COLLECTOR TOTAL WEIGHT (without liquid) (kg) 36

ABSORBERSELECTIVE

ALUMINIUM

ABSORBENCY / RADIATION COEFFICIENT 95% +/-2% / 5% +/-2%

2630

623

3255

1

2

34

5

6

8

9

10

11

7

1

2

3

45

6

7

8

9

Page 20: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

GENERAL INSTALLATION RULES

ATTENTION: Installation must be in compliance with local & national rules concerning water and electrical

installations (plumbing, electricity, hygiene, urban and others).

The solar system’s packaging must be removed at the site of installation in order to protect the device from shocks

during its transportation, making sure that the collectors are not supported on their pipe joints. Until installation is

the water storage tank’s and the collector’s pipe joints.

Installation location - shading: Prior to installation, a proper selection of the location must be made by the installer

(in agreement with the customer), and the surface must be checked (taking into consideration its static resistance),

so that it can bear the weight of the system.

On inclined roofs the system should not be placed between two beams but above a single one.

The position chosen for the solar water heater installation should not be shaded by any obstacles such as trees,

buildings and other all year round, so as to ensure at least 4 hours of uninhibited exposure of the collector to the sun

during the midday hours.

Orientation - optimum angle: a basic factor for the system’s optimum performance

is the selection of its angle and orientation for its particular location and the time

during which the maximum gain is required.

The solar system should be positioned so that the collector’s surface faces the

geographical south, if the installation takes place in the Northern Hemisphere (and

the geographical north for the Southern Hemisphere), i.e. it should always face the

Equator.

Any deviation means a reduction in the system’s performance. If a deviation from the proper orientation cannot

be avoided, then the system’s performance should be corrected by increasing the collector surface, following a

depending on the system’s location, the collector’s angle should be approximately equal to the installation location’s

latitude. At this angle the maximum energy gain on an annual basis is achieved.

Installation particularities: In case there is no compatibility between the surface where the solar water heater will be

be used. The responsibility for the equipment chosen lies on the installer and in no case on the company. It is up to

the installer to propose & install the different equipment required, who must previously agree it with the customer.

Special weather conditions: In regions suffering from heavy snowfalls, please make sure that the snow is always

timely removed. For this case and cases of regions with storms, high wind velocity, rainfall, cyclones, tornadoes, the

where these conditions occur and hail of more than 20mm in diameter is to be observed, it is recommended that

insurance for the solar water heater is issued. In every case, it is recommended to secure your solar water heater on

the support base system with more metal belts than those provided.

LATITUDE DISTANCE BETWEEN THE OBSTACLE AND THE COLLECTOR (L)

0o - 25o1.0 x H

26o - 35o1.5 x H

36o - 45o2.0 x H

46o - 50o2.5 x H

> 50o3.0 x H

COLLECTOR

Page 21: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

Closed Thermosiphon Hot Water System “EXOKON TS”

Piping: the routing of the piping and cabling must be agreed upon between the installer and the client, so as to ensure

the proper installation of the solar system in compliance with local rules concerning water and electrical installations.

Make sure that the tubes connecting the storage tank with the collector and the piping to/from the water heater

are insulated in such a way that they can withstand temperatures covering the range of: -30 ºC to 120ºC. Anti-UV

protection must be used for the insulation.

Antifreeze Liquid: The special heat transfer medium used in the closed circuit protects the system from freezing and

from salt accumulation inside the collector tubes. The jacket in which the heat transfer medium’s circulation takes

that is necessary to protect the system. The responsibility for the appropriate heat transfer medium quantity as well

as for the use of other liquid than the one accompanying the solar water heater lies on the installer and in no case on

the company. The use of water or inappropriate liquid may annul the warranty validity.

After the installation is completed, the area where the work was executed should be clean & tidy. The warranty

in the check list provided by the company. The company does not hold any responsibility that may be the result of an

inappropriate installation or incorrect use of components used for the solar water heater installation.

INSTALLATION POSITION

installation, make sure that the roof and/or the construction is of adequate bearing capacity in terms of statics, always

according to the expected maximum loads at the installation point. If the installation is in a place with an extremely

big wind and snow load, the system as a whole should be statically checked by a skilled person, e.g a specialized

engineer. In special cases, strengthening or more solid constructions may be required.

„EXOKON TS“ COLLECTOR

INSTALLATION MODE WIND LOAD [km/h] / [Pa] SNOW LOAD [Pa]

Inclined surface

Inclination angle: 15° – 75°151 / 500 667

Flat surface

Inclination angle: 35° 151 / 500 667

Τhe system may only be installed in locations with lower wind and snow load values than the ones mentioned above.

Space requirements for installation on the roof

TILED ROOF

For the installation on the roof the following points must be taken care of:

y The minimum distances from the ends of the roof should be:

- From the sides: distance equal to the width of two tiles

- From the top of the roof: distance equal to three rows of tiles

y The minimum distance limit of 0,8 m should necessarily be respected, in order for the collectors and the mounting

accessories not to be exposed to winds the power of which increases on the perimetrical edges of the roof.

Space requirements for free standing installation

FLAT ROOF

The system should be installed at least 1,5 m away from the edges of the roof so as for:

y The systems to be accessible for maintenance reasons.

y

edges of the roof.

The snow to be removed.

Page 22: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

22

Each model packaging contains all the necessary equipment:

1. The water storage tank

2. The collector (s)

3.

The water storage tank is placed between two round styrofoam covers, which are tightened on the storage tank with

The collector is packed in a carton box.

are packed in a carton box.

SOLAR WATER HEATERS TS & TS CuS FITTINGS & ACCESSORIES

1 SELECTIVE COLLECTOR 2 SELECTIVE COLLECTORS 3 SELECTIVE COLLECTORS

Quantity Description Quantity Description Quantity Description

1 PCT-PIECE WITH THE

FILLING VALVE1 PC

T-PIECE WITH THE

FILLING VALVE1 PC

T-PIECE WITH THE

FILLING VALVE

1 PCELBOW 3/4’’ FEMALE

DN16 INOX1 PC

ELBOW 3/4’’ FEMALE

DN16 INOX1 PC

ELBOW 3/4’’ FEMALE

DN16 INOX

2 PCSELBOW Ø22 COPPER

X DN16 INOX 2 PCS

CONNECTOR Ø22

COPPER X Ø22 COPPER 4 PCS

CONNECTOR Ø22

COPPER X Ø22 COPPER

2 PCSEND CAP Ø22

COPPER2 PCS

ELBOW Ø22 COPPER

X DN16 INOX2 PCS

ELBOW Ø22 COPPER

X DN16 INOX

1 PCONE WAY SAFETY

VALVE 10 bar2 PCS

END CAP Ø22

COPPER2 PCS END CAP Ø22 COPPER

1 PC SAFETY VALVE 3,5 bar 1 PCONE WAY SAFETY

VALVE 10 bar1 PC

ONE WAY SAFETY

VALVE 10 bar

2,65 mINOX TUBE DN16

0.65 m & 2.0 m1 PC SAFETY VALVE 3,5 bar 1 PC SAFETY VALVE 3,5 bar

3,0 m INSULATION Ø22 X 9 2,78 mINOX TUBE DN16

0.78 m & 2.0 m3,2 m

INOX TUBE DN16

1.20 m & 2.0 m

2 PCS ANTI-FREEZE LIQUID 1L 3,0 m INSULATION Ø22 X 9 3,5 m INSULATION Ø22 X 9

4 PCS ANTI-FREEZE LIQUID 1L 6 PCS ANTI-FREEZE LIQUID 1L

SOLAR WATER HEATERS TS & TS CuB FITTINGS & ACCESSORIES

1 BLACK PAINTED COLLECTOR 2 BLACK PAINTED COLLECTORS 3 BLACK PAINTED COLLECTORS

Quantity Description Quantity Description Quantity Description

1 PCT-PIECE WITH THE

FILLING VALVE1 PC

T-PIECE WITH THE

FILLING VALVE1 PC

T-PIECE WITH THE

FILLING VALVE

1 PCELBOW 3/4’’ FEMALE Ø22

PLASTIC1 PC

ELBOW 3/4’’ FEMALE Ø22

PLASTIC1 PC

ELBOW 3/4’’ FEMALE Ø22

PLASTIC

2 PCSELBOW Ø22 COPPER

X Ø22 PLASTIC 2 PCS

CONNECTOR Ø22

COPPER X Ø22 COPPER 4 PCS

CONNECTOR Ø22

COPPER X Ø22 COPPER

2 PCSEND CAP Ø22

COPPER2 PCS

ELBOW Ø22 COPPER Ø22

PLASTIC2 PCS

ELBOW Ø22 COPPER Ø22

PLASTIC

1 PCONE WAY SAFETY

VALVE 10 bar2 PCS

END CAP Ø22

COPPER2 PCS END CAP Ø22 COPPER

1 PC SAFETY VALVE 3,5 bar 1 PCONE WAY SAFETY

VALVE 10 bar1 PC

ONE WAY SAFETY

VALVE 10 bar

2,65 mØ22 PLASTIC TUBE

0.65 m & 2.0 m1 PC SAFETY VALVE 3,5 bar 1 PC SAFETY VALVE 3,5 bar

3,0 m INSULATION Ø22 X 9 2,78 mØ22 PLASTIC TUBE

0.78 m & 2.0 m3,2 m

Ø22 PLASTIC TUBE

1.20 m & 2.0 m

2 PCS ANTI-FREEZE LIQUID 1L 3,0 m INSULATION Ø22 X 9 3,5 m INSULATION Ø22 X 9

4 PCS ANTI-FREEZE LIQUID 1L 6 PCS ANTI-FREEZE LIQUID 1L

Closed Thermosiphon Hot Water System “EXOKON TS”

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23

NOTES

Closed Thermosiphon Hot Water System “EXOKON TS”

Page 24: Closed Thermosiphon Hot Water System “EXOKON TS”...electricity as an auxiliary power source). All electrical components carry a CE marking according to EN 60335-1 and EN60335-2-21

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