closed loop layouts - car puller · 2019-07-12 · closed loop layouts made in u.s.a. carpuller.com...

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Blue = Filled cars as Pulled Eastward Green = Empty cars (West) as spoed by Locomove 332 Maxium Car Posion West - from Loadout 60 Sheave Posion - from Loadout 295 Maximum Car Posion East - from Loadout Centerline of Rails 419 Sheave Posion - from Winch 359 Winch Posion - from Loadout 300 Total Railcar Span - 5 Railcars 326 Maximum Railcar Travel Provided by Winch System - Hook Point Start to Stop RAILCAR WINCH PULLING EXAMPLE: IN-LINE CLOSED LOOP RIGGING SYSTEM Green = Filled cars (West) Centerline of Rails Path of Pull Rope Est’d 1’ from railcar 6’ from track center Sheave Block and Tensioner with Concrete Pad Covered Awning Winch Concrete Pad Est’d 12’ x 9’ Aprox. 3’ from railcar; 8’ from track center Hook Point 5° Max Rope Angle off sheave - under pull force 200.0 North Sheave Posion - front Loadout 325.6 Maximum Travel by Winch 301.0 Maximum Car Posion - Northward 180.0 South Sheave Posion - from Loadout 327.1 Maximum Car Posion - Southward Std. Rail Car Dims, -std rail gague = 4’ 8-1/2” Loadout Center Winch Balanced Head Fairlead Horizontal Sheave Sheave Block Loadout Center Winch Sheave Block 10.3 60.5 Std. Rail Car Dims, -std rail gague = 4’ 8-1/2” 10.3 60.5 145.0 South Sheave Posion - from Winch Hook Point @ Extreme Travel Posion Blue = Empty cars (East) as spoed by Locomove Normal Direcon of Pull RAILCAR WINCH PULLING EXAMPLE: CENTERED, CLOSED LOOP RIGGING SYSTEM Normal direcon of pull. Eastward (Cars being filled) 5° Max recommended rope angle off sheave - under pull force when reverse pulling Hook Point Start Posion, typical for normal eastward pulling; & westward extreme travel posion of hook when reverse pulling. Return Rope path, (varies with rope exit (point from winch drum) Target Path of Pull Rope, approximately 1’ from railcars, (varies with rope exit point from winch drum and actual pulling angle to railcar hook posion) Hook Point Final Posion, typical for normal eastward pulling Load / Unload Point with Cover Sheave Block & Tensioner on Concrete Pad 2° Max recommended rope fleet angle as exing from Pulling Winch If Winch cannot be insalled with assurance of 2° or less Rope Fleet Angle add proper fairlead in this locaon and align winch accordingly Rope, Worst Case Fleet Angle = 1.6° Rope, Worst Case Fleet Angle = 1.6° Inial Hook Point (typical) Horizontal Sheave and Balanced Head Fairlead With Concrete Pad Path of Pull Rope Est’d 1’ from railcar 7’ from track center 1.5° Winch mounted to Concrete Pad. Install close to rails as possible to enable best fleet angle. MADE IN U.S.A. CLOSED LOOP LAYOUTS CarPuller.com Product details and specificaons are subject to change without noce. This catalog and all its contents is for informaonal purposes only.

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Page 1: CLOSED LOOP LAYOUTS - car puller · 2019-07-12 · CLOSED LOOP LAYOUTS MADE IN U.S.A. CarPuller.com Product details and specifications are subject to change without notice. This

Blue = Filled cars as Pulled EastwardGreen = Empty cars (West) as spotted by Locomotive

332Maxium Car Position West - from Loadout

60Sheave Position- from Loadout

295Maximum Car Position East - from Loadout

Centerlineof Rails

419Sheave Position - from Winch

359Winch Position - from Loadout

300Total Railcar Span - 5 Railcars

326Maximum Railcar Travel Provided by Winch System

- Hook Point Start to Stop

RAILCAR WINCH PULLING EXAMPLE: IN-LINE CLOSED LOOP RIGGING SYSTEM

Green = Filled cars (West)Centerline of Rails

Path of Pull RopeEst’d 1’ from railcar6’ from track center

Sheave Block andTensioner with Concrete Pad

Covered Awning Winch

Concrete PadEst’d 12’ x 9’ Aprox.3’ from railcar;8’ from track center

Hook Point 5° Max Rope Angleoff sheave - under pull force

200.0North Sheave Position - front Loadout

325.6Maximum Travel by Winch

301.0Maximum Car Position - Northward

180.0South Sheave Position - from Loadout

327.1Maximum Car Position - Southward

Std. Rail Car Dims,-std rail gague = 4’ 8-1/2”

Loadout Center Winch

Balanced Head Fairlead

Horizontal Sheave

Sheave Block

Loadout Center Winch

Sheave Block

10.3

60.5

Std. Rail Car Dims,-std rail gague = 4’ 8-1/2”

10.3

60.5

145.0South Sheave Position - from WinchHook Point @ Extreme

Travel Position

Blue = Empty cars (East) as spotted by Locomotive

Normal Direction of Pull

RAILCAR WINCH PULLING EXAMPLE: CENTERED, CLOSED LOOP RIGGING SYSTEM

Normal direction of pull. Eastward(Cars being filled)

5° Max recommendedrope angle off sheave

- under pull force when reverse pulling

Hook Point Start Position,typical for normal eastward

pulling; & westward extremetravel position of hook when

reverse pulling.

Return Rope path,(varies with rope exit

(point from winch drum)

Target Path of Pull Rope,approximately 1’ from railcars,

(varies with rope exit point fromwinch drum and actual pullingangle to railcar hook position)

Hook Point Final Position,typical for normaleastward pulling

Load / Unload Pointwith Cover

Sheave Block & Tensioneron Concrete Pad

2° Maxrecommendedrope fleet angleas exiting fromPulling Winch

If Winch cannot be insalledwith assurance of 2° or lessRope Fleet Angle add properfairlead in this location andalign winch accordingly

Rope, Worst CaseFleet Angle = 1.6° Rope, Worst Case

Fleet Angle = 1.6°

Initial HookPoint (typical)

Horizontal Sheave andBalanced Head FairleadWith Concrete Pad

Path of Pull RopeEst’d 1’ from railcar7’ from track center

1.5°

Winch mountedto Concrete Pad.Install close torails as possibleto enable bestfleet angle.

MADE IN U.S.A.CLOSED LOOP LAYOUTS

CarPuller.comProduct details and specifications are subject to change without notice. This catalog and all its contents is for informational purposes only.