clic tbm prototype t0@clex integration. inventory. planning report - march 2014
DESCRIPTION
CLIC TBM Prototype T0@CLEX Integration. Inventory. Planning Report - March 2014. Dmitry Gudkov. CONTENTS. 2D layout Inputs Supporting elements for CLEX components in the working area Integration Inventory Integration of TBM and modification of CLEX components. Drive beam - PowerPoint PPT PresentationTRANSCRIPT
1[19-Mar-2014] «BE/RF»
CLIC TBM Prototype T0@CLEX
Integration. Inventory. Planning
Report - March 2014
Dmitry Gudkov
1
2[19-Mar-2014] [CMWG Meeting] «BE/RF» 2
CONTENTS
2D layout
Inputs
Supporting elements for CLEX components in the working area• Integration• Inventory
Integration of TBM and modification of CLEX components. Drive beam
Integration of TBM and modification of CLEX components. Probe beam
Inventory of the CLEX components (working area, preliminary)
Status of components production for TBM
Planning for the TBM installation in CLEX
Documentation
3[19-Mar-2014] [CMWG Meeting] «BE/RF» 3
TBM Prototype T0@CLEX. 2D Layout. Phase 1M
odul
e bo
rder
Module border
• 1 PETS and 1 SAS will be powered;• VGVs are installed on each extremity to
detach the test stand;• Engineering design and integration of
primary RF network is required.
2D layout is based on one presented by Igor on 3.04.2013LINK
4[19-Mar-2014] [CMWG Meeting] «BE/RF» 4
INPUTS. Integration of TBM. Probe beam
3D model is based on the document prepared by Wilfrid Farabolini: EDMS 1366387
Are implemented in the drawing CLIATCIN0005 (under way):
5[19-Mar-2014] [CMWG Meeting] «BE/RF» 5
INPUTS. Integration of TBM. Drive beam
Positions of the quadrupoles, input from Jacob Esberg: EDMS 136638821.33596587 '"QUADRUPOLE"' '"TL2.QDD10"' 0.575 UNCHANGED23.29201587 '"QUADRUPOLE"' '"CM.QFD0310"' 1.95605 UNCHANGED23.79201587 '"QUADRUPOLE"' '"CM.QDD0315"' 0.5 UNCHANGED24.29201587 '"QUADRUPOLE"' '"CM.QFD0320"' 0.5 UNCHANGED25.90225587 '"RFCAVITY"' '"P1"' 1.61024 UNCHANGED27.98793587 '"QUADRUPOLE"' '"CM.QFD0565A"' 2.08568 Has been increased28.39727587 '"QUADRUPOLE"' '"CM.QFD0565B"' 0.40934 Has been decreased
29.961016 '"RFCAVITY"' '"P2"' 1.56374 has been increased30.428016 '"QUADRUPOLE"' '"QTB1"' 0.467 0.467 As specified30.965016 '"RFCAVITY"' '"P3"' 0.537 0.537 As specified31.432016 '"QUADRUPOLE"' '"QTB2"' 0.467 0.467 As specified
33.19201587 '"QUADRUPOLE"' '"CM.QFD0560"' 1.76 1.76 As specified34.19201587 '"QUADRUPOLE"' '"CM.QFD0570"' 1 UNCHANGED37.19399775 '"RBEND"' '"CM.BHB0600"' 3.001982 UNCHANGED
Are implemented in the drawing CLIATCIN0005 (under way):
6[19-Mar-2014] [CMWG Meeting] «BE/RF» 6
TBM implantation in CLEXTask Duration Date
1 Remove the safety barriers 0.5 days 1.06
2 Preparation of the storage tables inside CLEX 0.5 days 1.06
3 Radioprotection Survey Visit 1 day 2.06
4 Dismantling of the shielding blocks (to get the direct access for new equipment)
1 day 2.06
5 Organizing of free access to CLEX building 1day 3.06
storage
7[19-Mar-2014] [CMWG Meeting] «BE/RF» 7
TBM implantation in CLEXTask Duration Date
6 Dismantling of TBTS PB and DB tanks- disconnection of electrical cables and water pipes
- disconnection and dismantling of RF network
6.5 days 02.0610.06
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TBM implantation in CLEXTask Duration Date
7 - dismantling and transport of the TBTS PB Tank to the buffer zone 1 day 09.06
9[19-Mar-2014] [CMWG Meeting] «BE/RF» 9
TBM implantation in CLEXTask Duration Date
8 - dismantling and transport of the TBTS DB Tank and transport to the storage
1 day 10.06
10[19-Mar-2014] [CMWG Meeting] «BE/RF»
TBM implantation in CLEXTask Duration Date
9 - Disconnection of all cables (+ labelling) and pipes in the working area
4.5 days 11.0617.06
~14 meters
11[19-Mar-2014] [CMWG Meeting] «BE/RF»
TBM implantation in CLEXTask Duration Date
10 - Removal of the equipment in the working area 4 days 12.0618.06Component Pic Quantity Component Pic Quantity
Quadrupoles 12 Supports 10
Correctors 10Sector
vacuum valves 4
BPMs and diagnostics chambers
8
Pumping ports
(including valves and
pumps)
5
Flashbox 1 Drift Tubes and bellows 20 + 22
12[19-Mar-2014] [CMWG Meeting] «BE/RF»
TBM implantation in CLEXTask Duration Date
11 - Dismantling of the yellow girders and feet 3 days 18.0623.06
12 - Removal of the cooling distribution (central line) 3 days 23.0626.06
13 - Precise Floor marking before drilling of the holes for installation of the TBM supporting system: 32 holes in total
For dimensions: DRAWING CLIATCIN0004
1.5 days 26.0627.06
14 Drilling of the floor for all the supporting equipment 1.5 days 30.0601.07
Task Quantity
Feet to be removed from area 6
Feet to be replaced 2
Girders to be removed from area 6
Girders to be replaced 6
New girders to be manufactured(see on next slides)
3
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Supporting Elements for TBM and CLEX Components
2 Feet to be reused in different place (8 holes to be drilled)
New girders (x3)
TBM supporting benches (24 holes to be drilled for installation)
• All green feet will not be moved• Green girders will be moved by several cm.
14[19-Mar-2014] [CMWG Meeting] «BE/RF»
TBM implantation in CLEXTask Duration Date
15 - VACATIONS period time reservation 30 days 01.0731.07
16 - Installation of the supporting elements of the TBM and CLEX components
Installation of the new yellow supporting girders (1 day) Transport and Installation of the TBM extremity benches (1 day) Geometrical control of the extremity benches (3 days)
5 days 01.0807.08
17 - TBM installation and assemblySee next slides
26 days 08.0812.09
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Installation of the TBM supporting system
Task Duration Date18 Installation of the TBM supporting system 5 days 08.08-14.0819 Geometrical control of the TBM supporting system 3 days 15.08-19.0820 Alignment of the girders (with respect to the existing beam) 1 day 20.0821 Installation of alignment’s device (wire, cable, sensors, data acquisition, …) 2 days 21.08-22.0822 Absolute measurement (cWPS sensors vs AT401 tracker) 1 day 25.0823 Test of actuators displacement on 1 mm range (girder unloaded) 1 day 26.0824 Test of the Articulation Point (girder unloaded) 1 day 27.08
16[19-Mar-2014] [CMWG Meeting] «BE/RF»
Installation of the components of the TBM + alignment control
Task Duration Date25 Installation of the components of the TBM + alignment control + cooling test 5 days 28.08-03.0926 Cables for TBM routing and connection to the equipment in the external shelter 2 days 04.09-05.0927 Test of actuators displacement on 1 mm range (girder loaded) 1 day 08.0928 Test of the Articulation Point (girder loaded) 1 day 09.0929 Scanner 3D of the module 3 days 10.09-12.09
17[19-Mar-2014] [CMWG Meeting] «BE/RF»
TBM implantation in CLEXTask Duration Date
30 Primary RF Network installation• Installation of the RF components on the TBTS tank (2 days)• Installation of the waveguides between TBTS tank and TBM Including supports, pumping port etc. (1 day)
3 days 28.0801.09
18[19-Mar-2014] [CMWG Meeting] «BE/RF»
TBM implantation in CLEXTask Duration Date
31 Installation of CLEX components according to new configuration (not all the components are listed below, +5..10 components, final inventory under way)
12.5 days 04.0820.08
Component Pic Quantity Component Pic Quantity
Quadrupoles 12 Supports 18
Correctors 8Sector
vacuum valves 4
BPMs and diagnostics chambers
9
Pumping ports
(including valves and
pumps)
5
Flashbox 1 Drift Tubes and bellows 24 + 26
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CLEX working area after installation of components
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Final tests and cables reconnection
Task Duration DateLeaktightness test 2 days 15.09-16.09Final alignment tests 3 days 17.09-19.09Reconstruction of cable trays and cables pulling 5 days 17.09-23.09Reconnection of all cables (according to labelling) and pipes in the working area 2 days 24.09-25.09
Cooling system test 2 days 26.09-29.09Closing the shielding 1 day 15.09Safety chain test 1 day 30.09Commissioning 5 days 01.10-07.10
21[19-Mar-2014] [CMWG Meeting] «BE/RF»
Status of components. TBM
Component Design Production Status Exp.
3D % 2D % Parts % Assembly
SAS 100 100 100 Brazing Mar’14
PETS 100 100 100 100 done
RF Network waveguides 100 100 100 brazing Apr’14
DB BPM 100 100 100 50 Apr’14
Vacuum minitanks and equipment 100 100 100 100 done
Vacuum drift tubes 100 100 0 0 Apr’14
RF Loads 100 100 Production, Ext. Comp. done
Directional Couplers 100 100 Production, Ext. Comp. done
Cooling tubes/fittings 100 90 0 - done
Supporting system 100 100 Test is under way done
U-clamps 100 100 50 0 Apr’14
Standard Supporting Frames 100 100 100 80 Apr’13
TBM ASSEMBLY May’13
22[19-Mar-2014] [CMWG Meeting] «BE/RF»
Status of components. TBM. Primary RF Network
Component Design Production Status Expected
3D % 2D % Parts % Assembly
RF Network waveguides 100 100 100 50 Apr’14
Vacuum fittings 100 100 0 0 done
Supporting system elements 100 100 0 0 done
Standard Supporting Frames 100 100 0 0 done
23[19-Mar-2014] [CMWG Meeting] «BE/RF»
Status of components. CLEX working area
Component Design Production Status Expected
3D % 2D % Parts % Assembly
Vacuum fittings and bellows (drift tubes)
100 - 0 0 Apr’14
Supporting girders 100 0 0 0 Apr’14
Implantation drawings (under way) 100 95 0 0 Mar’13
Cooling pipe
24[19-Mar-2014] [CMWG Meeting] «BE/RF»
Resources
Cooling system: final integration is under way by Vadim Soldatov and Alexios Lorens Vamvakas
Installation: FSU108, Andrey Olyunin, Wilfrid Farabolini (CLEX equipment coordination)
Vacuum for CLEX: Esa Antero Paju
Fiducialization, alignment: ABP-SU
Special tasks: external companies or other groups of CERN are involved
25[19-Mar-2014] [CMWG Meeting] «BE/RF»
Documentation
• EDMS 1366387 – INPUT. Integration of TBM in CLEX. Probe beam
• EDMS 1366388 – INPUT. Integration of TBM in CLEX. Drive beam
• CLIATCIN0004 (under way) – Integration of TBM in CLEX. Supporting system
• CLIATCIN0005 (under way) - Integration of TBM in CLEX. RF components
• EDMS 1366389 – TBM installation in CLEX. Detailed planning (preliminary)