clean-in-process technology...clean-in-process technology • morko usp [ultrasonic scale...
TRANSCRIPT
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Clean-in-Process TechnologyContinuous Fouling Mitigation in Heat Trains
Russell PhilionChief Technology Officer
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Clean-in-Process Technology
• MORKO USP [Ultrasonic Scale Prevention]
Online Pipe Descaling and Debottlenecking
• M3 Technology (clamp on) apparatus with pre-select
ultrasonic power output, to match with specified outcomes
Ultrasonic Immersion Cleaning Baths
• Multiple sizes & configurations
• Variable powered units for purpose-built cleaning applications
Our Key Technologies
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Clean-in-Process Technology
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The Technology: Where it Began
Immersion Bath
Technology
Clean-in-Process
Technology
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The very first heat
exchanger cleaned by
ultrasonic bath in
November 2009, Fort
McMurray, Canada
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“The technology has proved
to be a game-changer:
providing energy savings,
reduced environmental
impact, improved heat
transfer and measureable
cost avoidance”.Shell Chemical- Moerdijk,NL
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What if the heat
exchanger is too big for
the bath or simply cannot
be removed from the
operating unit?
Can we use
ultrasound to clean
this in place?
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Ultrasonic Scale Prevention (USP)
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▪ Ultrasonic transducers
mounted to tube sheet
externally
▪ Low-powered
transducers use
specialized pulse-
ultrasonic generators to
drive the system
Online Fouling Mitigation
Clean-in-Process
Ultrasonic Scale Prevention (USP)
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▪ Works on-line,
24hrs/7days/week
▪ Converts electrical into
mechanical energy
Online Fouling Mitigation
Clean-in-Process
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Ultrasonic Scale Prevention (USP)
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▪ Strategically
positioned for
optimal cleaning
Online Fouling Mitigation
Clean-in-Process
Ultrasonic Scale Prevention (USP)
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Ultrasonic transducers propagate
micro-pulses along the tubes.
Sends less than 5μm of
mechanical energy into the tube
sheet…
Less than 5μm.
Why is this important?
USP Transducers
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SAFE for all parts of the
heat exchanger and
surrounding equipment
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USP Transducers
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10m Ultrasonic Bath: 2019
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Ultrasonic frequency
is calibrated to the
heat exchanger.
Calibrating the USP System
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We’re looking for the
exchanger’s natural
acoustic resonance.
Calibrating the USP System
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Calibration settings range from:
30-100 micro-pulses per second.
Based on certain characteristics of
the flowing media:
❑ Temperature
❑ Precipitant fouling material
❑ Process Type
❑ Viscosity
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Calibrating the USP System
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AFTER 1 Year in operation (Power Generation Plant)
WITHOUT USP WITH USP
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• Increase Productivity
• Enhance Energy
Recovery
• Shutdown Cost
Avoidance
• Extend Asset Life
Benefits of The USP System
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RUN-LENGTH
The key benefit. The USP system allows your processing units to
continue in full operation as cleaning takes place.
Benefits of The USP System
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Cost Estimates for USP
HEAT EXCHANGERTUBESHEET
INLET
Cost is based on:
▪ How many sets (two Transducers
and one Generator = 1 set) are
required for proper fouling
mitigation?
▪ What are the KPI’s for the target
candidates USP?
? ?
??
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Cost Estimates for USP
Factors affecting number of sets:
▪ Dimensions (Height, Diameter)
▪ Vertical/Horizontal Orientation
▪ Shell/Tube side: Fouling Media
▪ Media Temperatures
▪ TEMA characteristics
▪ Flow Rates
▪ Viscosity
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Start with the Heat Exchanger
Candidate Form
❑ Find out if your process
qualifies
❑ Helps us give you a cost
estimate
Is Your Process a Candidate?
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What if you could skip a cleaning
interval?
What if you could skip more than one?
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The Return on Investment
For Implementation of USP
Increase product throughput, overall heat
transfer, and reduced operating fuel costs.
What is your opportunity
gain by not having to
shut the unit down?
Avoid bundle pulling, crane(s),
scaffolding, cleaning contractor, water
for cleaning, reclamation of the waste
water, and more.
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Clean-in-Process TechnologyContinuous Fouling Mitigation in Heat Trains
Russell PhilionChief Technology Officer
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