cl energyonepelletheating

8/11/2019 Cl Energyonepelletheating

1/7

Biomass Pellets Fueled

Hot Water and Hot Air Generator

REDUCE YOUR FUEL COST BY 50%INCREASE YOUR PROFITABILITY BY 50%

MON ICO AC LE

GREATSAVINGS


2/7

BRILLIANT idea for cost-saving

Take up the Profit and Loss statement of any energy-intensive business, and

the cost of fuel for operating the processes weighs heavily upon theprofitability of that business. In fact, it would be prudent for such companies to

calculate energy not just in terms of physical unit like joule but also in

economical unit like rupees or dollars and of course, the environmental unit

like carbon.

That is why, world-over industries are spending heavily on innovating and

adopting alternative sources of fuel and thereby saving the cost of energy to

their business as well as the environment, while enjoying substantial rise in

their profitability.

ENERGY 1 -alternative energy solution under one roof

Vision:

To promote Green culture by providing cost saving and

energy efficient biomass pellet-heating solutions.

We at Energy 1 put in best efforts to provide Biomass pellets,

high-efficiency heating products and systems as a low-

carbon, sustainable and affordable heating solution. We at

Energy 1 seek to make pellet heating a cleaner and more

efficient renewable energy option for all industrial and

commercial requirements.

Mission:

Energy 1 is a holistic, alternative and economical energy studying their existing energy consumption needs and

system and consumable manufacturing and supply patterns. Based on this, it suggests and develops alternative

company. sources of energy.

These twin but complementary objectives are achieved byAt the factory, Energy 1 is an engineering company

the company in its ultra-modern research &expertising in innovating, designing, manufacturing,

development (R&D) and manufacturing facilitysupplying and servicing cost-effective biomass

manned by a team of engineers andpellet heating solutions and products. The

technicians researching, innovating,company also provides renewable

manufacturing, installing and providingbiomass pellet fuel for different

after-sales service for a range ofi n d u s t r i a l a n d c o m m e r c i a l

alternative energy generatingapplications.

systems as well as uninterruptedIn the market, Energy 1 is a company

supply of biomass pellets requiredconcerned with increasing the

for generating energy throughprofitability of its customers by

these systems.

Biomass PelletHeating Systems

DESIGNIN

G


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Parameters

Hot water consumption (Ltrs/Hr)

Boiler Efficiency

*CV of Fuel (Kcal/unit)

Heat Energy required per Hour0(Temp. Increment 40 C) in Kcal

Fuel required ( Unit)

*Fuel Rate (Rs./unit)

Cost per annum in Lacs Rs.

(considering 6 hrs per day and320 working days per annum)

Saving per annum (Lacs Rs.)

Saving in Percentage

TECHNICAL SPECIFICATIONS of Energy 1 biomass pellets Size : 6-8 mm in Diameter Length: 10-30 mm

Calorific Value: 4200 Kcal/kg +/- 2% Moisture Content: Less than 10%

Ash Content: Less than 6% Bulk Density: 650kg/M3

Packing Size: 1Tonne bag /25kgs bag.

(For Industrial Use)

BENEFITS of Pellet Heating:

Uninterrupted supplyat your doorstep

Available in 25 kg

& 1 Ton packing

Supply

Consistent in quality and

moisture content

EFFICIENT

Free from contamination.

Burns with low ash.

Reduced carbon content

CLEAN

* Value considered as per world standards

100000

NaturalGas

Fuel

2500

90%

4200

100000

26.1

WoodPellets

LPG

2500

92%

11200

100000

9.64

Diesel

2500

88%

9500

100000

11.8

2500

90%

9500

11.8

17.0

8.52

0

0.00%

95

18.50

9.22

53.94%

63

14.27

5.86

40.29%

58.5

13.25

5.22

35.7%

Can be used in different

types of furnacesMultiple applications

Power generation

Heating, cooking

FRIENDLY

Attractive calorific value

Low energy cost

ECONOMICAL

Made from agro biomass

and wood dust

Promotes and enhance

green culture

RENEWABLE

The cost saving achieved by the

wood pellets is very attractive,

from 40 to 50% saving; quick ROI

on conversion; saves great

amount in yearly fuel cost;

increases overall profit; reduces

operational cost.

COST SAVINGby Pellets:


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Parameter

Rated Heatoutput

Rated HeatPower

RatedWorking Pressure

Applicable Fuel

Hot WaterOutlet Volume

Maximum HotWater Temp.

Thermal Efficiency

Inlet Blower

Exhaust Blower

Exhaust HoleDiameter

Water Inlet &Outlet Size

Boiler Size

Feed Silo/Bin Size

Net Weight

Heating Area

Pellet FeedingSystem

Control Panel

Unit

Kcal

KW

Mpa

Type

Tones/Hr.

C

%

Kgs

Watts

mm

Inch

Lenth

Width

Hight

Lenth

Width

Hight

Kgs

M

Design

Make

E1/HWG/WP01-0.058

50,000

58

StandardPressure

6-8 mmWood Pellet

1.25

95

91

11.9

100

65

165

1"

1095

550

1190

620

620

1390

660

350-500

2 FeedingMotors

Energy 1

E1/HWG/WP01-0.120

1,00,000

120

2.5

95

91

23.8

120

200

165

1"

1380

640

1350

620

620

1390

925

700-1000

E1/HWG/WP01-0.175

1,50,000

175

3.75

95

91

35.7

120

200

165

2"

1680

700

1500

620

620

1390

1255

1000-1500

E1/HWG/WP01-0.240

2,00,000

240

5

95

91

47.6

370

370

220

2"

1900

710

1680

800

800

1390

1575

1500-2000

E1/HWG/WP01-0.290

2,50,000

290

6.25

95

91

59.5

370

370

220

2"

1970

790

1690

800

800

1390

1745

2000-2500

StandardPressure

6-8 mmWood Pellet

2 FeedingMotors

Energy 1

2 FeedingMotors

Energy 1

6-8 mmWood Pellet

StandardPressure

2 FeedingMotors

Energy 1

6-8 mmWood Pellet

StandardPressure

StandardPressure

6-8 mmWood Pellet

2 FeedingMotors

Energy 1

E1/HWG/WP01-0.350

3,00,000

350

7.25

95

91

71.4

370

370

220

2"

1890

940

2175

800

800

1390

1895

2500-3000

StandardPressure

6-8 mmWood Pellet

Energy 1

2 FeedingMotors

E1/HWG/WP01-0.470

4,00,000

470

10

95

91

95.2

750

750

273

2"

2450

940

2270

800

800

1390

3095

3000-4000

StandardPressure

6-8 mmWood Pellet

2 FeedingMotors

Energy 1

E1/HWG/WP01-0.580

5,00,000

580

12.5

95

91

119

750

750

273

2"

2600

940

2175

800

800

1450

3495

4000-5000

6-8 mmWood Pellet

StandardPressure

2 FeedingMotors

Energy 1

E1/HWG/W01-0.700

6,00,000

700

15

95

91

142.8

750

750

273

2"

2950

940

2175

800

800

1450

3845

5000-6000

StandardPressure

6-8 mmWood Pellet

2 FeedingMotors

Energy 1

Energy 1 pellet-fueled range of hot water generator offers savings up to 50%. They have

0 0fully automatic operation, provides continuous flow of hot water from 35 C to 110 C.

The units are either once-through type or can be recirculating type, depending upon

users requirement. The range is available from 50,000 Kcal /hr to 600,000 Kcal/hr for

all types of Industrial and commercial hot water requirements.

HOTWATERGenerator

FuelConsumption/Hr.

Watts


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120

StandardPressure

6-8 mmWood Pellet

1264

300

91

23.8

120

58

StandardPressure

6-8 mmWood Pellet

670

300

91

11.9

100

E1/HAG/WP01-0.240

240

StandardPressure

2064

300

91

47.6

370

6-8 mmWood Pellet

E1/HAG/WP01-0.290

2,50,000

290

2315

300

91

59.5

370

StandardPressure

6-8 mmWood Pellet

E1/HAG/WP-\01-0.350

3,00,000

350

2504

300

91

71.4

370

StandardPressure

6-8 mmWood Pellet

E1/HAG/WP01-0.470

4,00,000

470

2960

300

91

95.2

750

StandardPressure

6-8 mmWood Pellet

E1/HAG/WP01-0.580

5,00,000

580

3290

300

91

119

750

StandardPressure

6-8 mmWood Pellet

E1/HAG/WP01-0.580

6,00,000

700

3488

300

91

142.8

750

StandardPressure

6-8 mmWood Pellet

175

StandardPressure

6-8 mmWood Pellet

1704

300

91

35.7

120

Iatam

Rated Heatoutput

Rated heatpower

Rated WorkingPressure

ApplicableFuel

Hot Airoutlet Volume

Maximumhot Air Temp.

ThermalEfficiency

Inlet Blower

FuleConsumption/Hr.

Energy 1 Pellet Fueled Range of Hot air Generator fulfills hot air requirement for

dryers, curing, de watering, sintering, and heat treatment of products in various

industries, our indirect fired hot air generator can give hot air at preset temperature up

0to 300 C . It offers attractive saving up to 50% over conventional fuel heating. Available

in different models ranging from 50,000 kcal/hr up to 6,00,000 kcal/hr capacity.

KW

Mpa

Type

C

%

Kgs

Watts

M/Hr.

E1/HAG/WP01-0.120

1,00,000

E1/HAG/WP01-0.058

50,000 2,00,000

E1/HAG/WP01-0.175

1,50,000

Unit

Kcal

HOT AIRGenerator

Controlled2 FeedingMotors

165

165

1380

640

1350

620620

1390

925

700-1000


Energy 1

200

165

165

1300

8601320

620

620

1390

425

350-500

2 FeedingMototrs

Energy 1

65

370

220

220

1900

710

1680

800

800

1390

1575

1500-2000

Energy 1


370

220

273

2020

820

1730

800

800

1390

1675

2000-2500

Energy 1


370

220

273

2070

1000

1750

800

800

1390

1895

2500-3000

Energy 1


750

273

325

2550

1060

2300

800

800

1390

3095

3000-4000

Energy 1


750

273

325

2690

1060

2300

800

800

1450

3495

4000-5000

Energy 1


750

273

325

3090

1120

2300

800

800

1450

3855

5000-6000

Energy 1


165

165

1680

700

1500

620

620

1390

1285

1000-1500

Energy 1

200

Exhaust HoleDiameter

Air Inlet &Outlet Size

Boiler Size

Feed Silo/bin Size

HeatingArea

PelletFeedingSystem

ControlPanel

ExhaustBlower

Net Weigh

mm

Inch

Lenth

Width

Hight

Lenth

Width

Hight

Kgs

M

Make

Design

Company reserves the right to change above parameter

Watts

These generators are ideally suited for following industries:

Powder coating plants Hotels

Electroplating industry Metal process industry

Hospitals Food and milk processing

Pharma industry

Laundry

Bakery

Rubber industry

Drying of chemicalsRoom heating

Green house Various hot water & hot air applications


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Plumbing

Socket

AutoIgnitionSystem

Auto Pellet

Feeding Motor

Exhaust

Blower

Control

Panel

Heat

Exchanger

Inlet

BlowerPellet

Storage Bin

Energy 1 is a pioneer in manufacturing and supply of a The Energy 1 systems are proven to give an

wide variety of hot water and hot air generators for attractive return on investment (ROI) against the

varied industrial and commercial applications. These cost of machine and installation in addition to

machines consume biomass pellets for generating consistent savings of up to 50 % against existing

energy instead of the conventional, non-renewable and fuels.

costly fuels like Diesel, LPG/NG and electricity.

BIOMASS PELLETS FUELED Hot Water and Hot Air Generator

Pellet Bin:Sealed silo to prevent foreign material

and excess air from entering into the combustion chamber.

This is connected with a sealed automatic screw feed hopper

for smooth supply of pellets as per the requirements.

Maintenance: The combustion chamber as well

as heat exchanger area of Energy 1 systems can be easily

opened for routine inspection and maintenance by simply

opening the doors. Thus, Energy 1 systems enjoy longer life,

efficiency and ease of operations.

Exhaust & Exhaust Temperature: This design has

a separate blower at exhaust to remove the fuel gases and also

prevent generation of undue pressure inside the machine. It

also has three locations for adjusting the exhaust according to

the site conditions for allowing smooth discharge of

combustion gas.

An exhaust temperature sensor connected to the main control

ensures additional protection & safety.

Combustion:It has a very high quality ceramic

component material with high quality steel multi jet burners to

provide uniform & complete burning. It can withstand higher

temperature with full clean burning.

Ash removal:Energy system has a door that can

easily be opened for easy access for removing ash and cleaning.

ellet feeding system:Unique two-feed motors to control the

eed speed and quantity of pellets. The controller has provision

or adjusting the speed as per heat requirement, size & quality

f pellets.

afety:Energy 1 systems are user-friendly and

bsolutely safe to use. The two-stage feeding prevents

ackfire or reverse flame. When the fuel temperature rises

bove safety level, the controller automatically cuts off the

ectric supply and shuts down the machine.

esign:The horizontal transverse fire tube

ructure provides best thermal efficiency, fast heating and

ase of maintenance as against the old traditional design

aving less efficiency, difficult maintenance and shorter

roduct life.

utomation & Closed Controls:Energy 1 systems have agital controller for setting temperature, feed cycle,

uto ignition, flame retention mode, etc. Thus,

hese machine systems require minimum manual

ntervention and provide ease of operation.

uto Ignition:Being solid fuel, Energy 1 has

eveloped an auto ignition system which doesn't require any

manual support. The system has controls for initial fuel feed

s well as ignition time setting and can provide continuous

eedback to main controls on the status of flame for making

he machine operational.

MACHINE PARTS and Benefits:


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Small capacity, low pressure

Steam Generator

Mass Cooking Stove

Energyone Pvt. Ltd.

No. 35-36, 1st floor, B Wing, Shakuntal Apartment,

Opp. Kothrud Bus Stand, Karve Road, Kothrud,

State Maharashtra, India, Pune - 411 038.

Mobile: +91 98 2252 0029, Telefax :+91 20 - 25453217 / 65290197Email : [email protected] | www.energyone.co.in

Pellet Burners

Pellet BurnerBest suited for converting existing

conventional fuel heating system to

wood pellet heating system. With

Micro Processor Control, Achieve

great savings. Available range from

100,000 Kcal/hr. to 800,000 Kcal/hr.

Applications:All industrial heating

machines and solutions.

Pellet Fired Small Capacity

Steam Generator:

Fully automatic in operation withcontinuous steam supply. Models

available in Capacity of 60 Kg/hr and

100kg/Hr.

Applications: Catering, Canteen,

Laundry, Hospital, Milk processing,

Pharma companies, Process

Industries etc.

Pellet Mass Cooking StoveBest suited for medium and large

size cooking. Saves 50% of LPG

cooking cost. Available through sale

or rental scheme.

Applications:Canteen, Restaurant,

Catering, Sweet manufacturer, Milk

processing

OTHER products:

Authorised Representative

cl energyonepelletheating

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