ciria c779 - frp bridges: guidance for designers...ciria c779 - frp bridges: guidance for designers...

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CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network Rail 31/10/2018 Advanced Engineering, NEC Birmingham James Henderson

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Page 1: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

CIRIA C779 - FRP BRIDGES: Guidance for DesignersJoint CIRIA and Composites UK publication sponsored by Highways England and Network Rail

31/10/2018 – Advanced Engineering, NEC Birmingham James Henderson

Page 2: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Drivers? Why FRP?

How?

Off Site Build Move to product based industry

Reduced Whole Life Costs Modularisation

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Page 3: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Drivers? Why FRP?

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Page 4: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

FRP Bridges: Guidance for Designers (Ciria C779)

Launch Date: 21st November 2018 at Ciria Office in London

Scope:

This guidance document is for the design, procurement, execution,

monitoring and inspection of new bridges where components, in

the form of shapes or systems, are made using fibre reinforced

polymeric composite material

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Page 5: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

FRP Bridges: Guidance for Designers (Ciria C779)

Launch Date: 21st November 2018 at Ciria Office in London

Collaboration:

Industry and Academia collaboration providing guidance on FRP

bridge design and manufacturing building on the lessons learnt to

date

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Atkins Premier Composites University of Bristol

Optima Projects Jacobs University of Lancaster

Gurit WSP Pipex Px

Tony Gee and Partners University of Warwick Lifespan Structures

Delf Infra Composites Fibreline Composites Composites UK

Page 6: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Background to FRP Bridges:

History (Aberfeldy)

Sharing successes and lessons

learnt from previous structures

- 168m Span

- Built in 1992 (26 years ago)

- Student Project

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Page 7: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Background to FRP Bridges:

History (Aberfeldy)

Sharing successes and lessons

learnt from previous structures

- 168m Span

- Built in 1992 (26 years ago)

- Student Project

Lessons – coatings, inhibitors

added to resins, design loadings

(vehicle fatigue)….. Construction

process.

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Page 8: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Background to FRP Bridges:

History (West Mill Bridge)

Sharing successes and lessons

learnt from previous structures

- Polymer Concrete Surfacing

- Built in 2002 (16 years ago)

- Surfacing Failure (not tackled

in timely fashion)

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Page 9: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Background to FRP Bridges:

History (West Mill Bridge)

Sharing successes and lessons

learnt from previous structures

- Polymer Concrete Surfacing

- Built in 2002 (16 years ago)

- Surfacing Failure (not tackled

in timely fashion)

Lessons – surfacing stiffness,

bond promoters, protection

layers (APL’s), surfacing

replacement, load distribution.

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Page 10: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Example of Lessons Learned

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Page 11: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Example of Lessons Learned

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Page 12: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Materials

Resin types

Fibres and fibre reinforcements

Core materials

Composites processing methods

Adhesives

Mechanical properties

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Page 13: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Structural Design:

- Basis of Design (basic requirements, working life, actions, thermal effects,

robustness)

- Principles of Limit State Design (partial factors, environmental factors –

aligned to Eurocodes and Draft JRC Report)

- Analysis Methods and Idealisations

- Design of Joints and Connections

- Tyre Load Fatigue Testing

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Page 14: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Execution of FRP Bridges

- Procurement and Specification

- Fabrication (Surface Prep, Laminating and Bonding)

- Installation (Handling Storage) and Certification (QA/QC)

Inspection, Monitoring and Maintenance

- Inspection Techniques (NDT)

- Maintenance recommendations

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Page 15: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

FRP Bridges: Guidance for Designers

Sustainability

- Environmental Impact Case Studies

- Lifecycle Assessment example (Using

BCSA/Atkins Tool)

- End of Life

Summary and Recommendations

- Over 20 concluding recommendations

applicable to FRP Bridges.

Appendices

- Case Studies of FRP Bridges and AIP

Information (additional Info needs)

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Page 16: CIRIA C779 - FRP BRIDGES: Guidance for Designers...CIRIA C779 - FRP BRIDGES: Guidance for Designers Joint CIRIA and Composites UK publication sponsored by Highways England and Network

Thank you / QuestionsIf you’d like to find out more visit:

https://www.ciria.org/Resources/Free_publications/Fibre_reinforced_polymer_bridges.aspx

© Atkins except where stated otherwise

Published by the Atkins Communications team, February 2018

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