circuit diagram 223 1/27

27
Circuit diagram 223 1/27 Computer OKC5, Ident. No.: 267 956.01 ELECTRICAL DATA OF CMS MACHINES Mains voltage : 230/400V ±10% 50/60 Hz Phase number : 1 or 2 Rated current F0 : 10A Main fuse (of customer) : 16 A slow-blow fuse Mains connection: Caution! Before connecting check for the mains voltage which is at the operating place of the machine. The connection of external electrical and electronical assemblies to the internal wiring of the machine is generally not allowed. A guarantee for a faultless function of the machine cannot be ensured in those cases. When operating the machine via a generator take care that the requirement to the mains voltage is carried out according to EN 60204-1 paragr. 4.3.1. CMS 502HP 530HP 520C ADF Typ 645 646 642 643 647 686 Circuit diagram 223 X X X X

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Page 1: Circuit diagram 223 1/27

Circuit diagram 223 1/27 Computer OKC5, Ident. No.: 267 956.01

ELECTRICAL DATA OF CMS MACHINES Mains voltage : 230/400V ±10% 50/60 Hz Phase number : 1 or 2 Rated current F0 : 10A Main fuse (of customer) : 16 A slow-blow fuse

Mains connection: Caution! Before connecting check for the mains voltage

which is at the operating place of the machine.

The connection of external electrical and electronical assemblies to the internal wiring of the machine is generally not allowed. A guarantee for a faultless function of the machine cannot be ensured in those cases. When operating the machine via a generator take care that the requirement to the mains voltage is carried out according to EN 60204-1 paragr. 4.3.1.

CMS 502HP 530HP 520C ADF

Typ 645 646

642 643

647 686

Circuit diagram 223

X X X X

Page 2: Circuit diagram 223 1/27

Änderung

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

contents

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

7

2

InhaltsverzeichnisSeite Seitenbenennung

Spalte X: eine automatisch erzeugte Seite wurde manuell nachbearbeitet

Seitenzusatzfeld Datum Bearbeiter X

ESSJ010D

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12

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18

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20

21

22

23

24

25

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27

cover page

contents

code connector, actuator and sensors

caption

caption

caption

block diagram power line transformer

block diagram servo drive and racking

block diagram signals control unit

block diagram WA Servo

block diagram display carriage

connector definition wiring system

connector definition connectors external

Netzeinspeisung

transformer

power supply

CAN­BUS

servo drive and racking

inputs servo HA+V

take­down

 comb

 auxilary take down

posifeed

outputs I/O­card

inputs I/O­card

inputs I/O­card

fluff elemination +  central lubrication

24.06.14

24.06.14

24.06.14

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Page 3: Circuit diagram 223 1/27

Circuit diagram 223 3/27 Computer OKC5, Ident. No.: 267 956.01

Identification of the plug connectors, sensors and actuators A__ Assemblies B Switches E__ Lighting; Ventilator F__ Fuses J__ The card plug connector of the wiring system

__ stands for the last three numbers of the respective Ident. number ( example: Id.301023 J023)

K__ Relays M__ Motors P__ Signal equipment Q__ Brakes, magnets T__ Transformers W__ Cable V__ Interference suppressors XR__ Plug connectors on the wiring systems

in the left control unit (cable outlets)

XT__ Plug connectors on the transformer XZ__ Plug connectors on the consumer or switch gear

Page 4: Circuit diagram 223 1/27

Circuit diagram 223 4/27 Computer OKC5, Ident. No.: 267 956.01

Identifier

EN 61346-2 Designation Value/function Ident

No. CMS 502

Ident No. CMS 530,

520C

Ident No. ADF

A1 Conrol cabinet. 265 464 265 464 268 065 A6 Battery plug-in unit 301 027 301 027 301008 A7 Card Engaging 259 000 259 000 259 000 A8 Magnet switch shrouding covers outside 256 666 264 696 256 667 A10 Yarn control device 237 124 237 124 237 124 A12 Impulse giver auxiliary take-down ---- 217 462 217 462 A14 Magnet switch shrouding covers in the middle 256 666 264 695 256 666 A15 Racking – limit switch jack 229 396 229 396 229 396 A21 Main switch 265 631 265 631 259 098 A22 Central oil lubricating pump Partly optional ---- 235 068 235 068 A23re Length measuring device optional 257 282 257 282 257282 A23li Length measuring device optional 257 283 257 283 257283 A24 Shock stop motion (Piezo) 220 011 220 011 220 011 A26 Slack tensioner left. --- 241 345 241345 A27 Slack tensioner right. 241 346 241 346 241346 A28 Safety relay light curtain ---- ---- 264233 A29 Card rectifier transformer 267 335 267 335 A30 Posifeed optional B10 Switch Protective hood on the right 223 350 223 350 223 350 B12 Switch Protective hood on the left 223 350 223 350 223 350 B_S14 Switch take-down closed 026 259 026 259 026 259 B15li Slack tensioner on the left in A26 ---- x x B15re Slack tensioner on the right in A27 x x x B_S16 Microswitch Winding plate 267 012 267 012 026 259 B_S16a Microswitch front winding plate 222 063 222 063 222 063 B20 Comb reference at the top 231 516 231 516 231516 B21 Comb reference bottom 231 520 231 520 231520 B22 Comb Light barrier 243 355 243 355 243 355 B_S23 Switch Cover plate Comb 026 259 026 259 026 259 B_S24 Switch comb hook 026 259 026 259 026 259 B 27 Float switch central lubrication in A22 ---- x ---- B 28 Oil pressure switch central lubrication in A22 ---- x ---- B_S30 Switch auxiliary take-down open ---- 026 259 026 259 B31 Thermoswitch fluff absorption turbine in M 9 ---- x x B32 Switch winding plate feed wheel 008 529 008 529 008 529 B41li Thermoswitch feed wheel left in M 7 ---- x x B41re Thermoswitch feed wheel right in M 7 x x x B48 Release signalling switch of main switch in A21 236 065 236 065 236 065 B_S49 Cover plate Comb depressed 026 259 026 259 026 259 B50 Safety light curtain cascade ---- ---- 264266 B51 Safety light curtain end device ---- ---- 264267 B52 Thermoswitch rectifier in A29 x x E1 Machine lighting at the top 264759 264759 256648 E3 Ventilator drive motor 254 872 254 872 254 872 E4 Ventilator control unit on the right (servo) in A2 229 059 229 059 229 059 Q1 Protective motor switch in A21 235 115 235 115 235 115 F 8 Servo 8AT / 440V 241 866 241 866 241866 F11 Power supply 20AT / 80V 267 336 267 336 267336 F12 Power supply 20AT / 80V 267 336 267 336 267 336 F20 Fluff absorption (FLENT) 8AT / 440V 241 866 241 866 241 866 F23 Servo FF-Achsen 10AT /440V ---- ----

Page 5: Circuit diagram 223 1/27

Circuit diagram 223 5/27 Computer OKC5, Ident. No.: 267 956.01

Identifier EN 61346-2

Designation Value/function Ident No.

CMS 502

Ident No. CMS 530,

520C

Ident No. ADF

F_Si1 28V protected (switch) 1,0 AF 008 748 008 748 008 748 F_Si2 28V Length measuring device 1,0 AF 008 748 008 748 008 748 F_Si3 Fuse of yarn control unit 1,0 AF 008 748 008 748 008 748 F_Si5 Ballast servo (on relay card J953/J007) 1,6 AT /440V 236 229 236 229 236 229 F_Si6 Fuse of battery plug-in unit 6,3AT 026 809 026 809 026 809 P1 Warning light complete 240 395 240 395 240395 P2 Warning light green in P1 x x x P2.1 Warning light yellow in P1 x x x P3 Signal transmitter (horn) in P1 x x x K15A Relay fluff absorption in T1 ---- 267 334 221 275 K16A Relay fluff absorption in A22 ---- x x M 1 Drive motor 240 740 240 740 240 740 M 2 Rear racking motor 259 115 259 115 241 454 M 3 Take-down motor 259 655 259 655 214 279 M 4 Comb motor 259 655 259 655 214 279 M 5 Auxiliary take-down motor 264 923

(opt) 264 923 213 871

M 6 Comb hook motor 259 009 259 009 213 872 M 7 Friction feed wheels 219 800 219 800 219 800 M 9 Suction turbine fluff absorption (FLENT) ---- 262 592 221 172 M 14 Central lubrication of motor pump in A22 ---- x x Q1 Magnet machine execute in A21 235 116 235 116 235 116 Q2 Magnet Engaging rod 026 233 026 233 026 233 Q5 Brake motor take-down in M3 x x x Q6 Brake motor comb in M4 x x x T1 Main transformer 262 020 262 020 267157

W 1 Cable drive motor 262 235 262 235 259 109 W 2 Cable resolver drive 262 236 262 236 259 110 W 3 Cable racking motor 262 237 262 237 240 297 W 4 Cable resolver racking 262 238 262 238 240 298 W 9 Cable fabric take-down motor 240 291 240 291 240 291 W11 Cable comb motor 260 324 260 324 240 310 W12 Cable auxiliary take-down motor 260 326 260 326 240 467 W13 Cable comb hook motor ---- 265 676 240 308 W14 Cable feed wheel on the left 260 328 260 328 240 464 W15 Cable feed wheel on the right 240 464 240 464 240 294 W20 Cable switch main take-down 240 294 240 294 240 312 W22 Cable racking limit switch 262 240 262 240 240 292 W25 Cable protective units on the right 240 292 240 292 259 098 W26 Cable yarn tensioner , warning light , horn 265 694 265 694 252587 W27 Cable piezo sensor 266 268 266 268 240 518 W28 Cable switch comb 240 518 240 518 240 311 W29 Cable encoder auxiliary take-down 262 241 262 241 240 468 W30 Cable engaging 265 698 265 698 252538 W31 Cable Length measuring device optional 252 538 252 538 236 718 W36 Cable lighting LED 257 239 257 239 263 686 W37 Cable Power supply SERVO 257 239 257 239 240 502 W39 Cable Power supply 261 351 261 351 240 505 W40 Cable power supply central lubrication Partly optional ---- 254 098 254098 W41 Cable control central lubrication Partly optional ---- 254 099 254099 W42 Cable switch auxilary take down 240 472 240 472 240 472

Page 6: Circuit diagram 223 1/27

Circuit diagram 223 6/27 Computer OKC5, Ident. No.: 267 956.01

Identifier EN 61346-2

Designation Value/function Ident No.

CMS 502

Ident No. CMS 530,

520C

Ident No. ADF

W43 Cable switch Comb hook 240 309 240 309 240 309 W44 Cable signals main switch 240 517 240 517 240 517 W45 Cable ventilator drive 240 293 240 293 261 712 W47 Cable protective units left 253 620 253 620 259 106 W48 Cable mains supply transformer 250 364 250 364 250364 W49 Cable mains supply yarn control

device,warning light 239 749 239 749 239 749

W50 Cable DUT 263 965 235 283 235283 W51 Cable Displayport 263 964 242 421 242 421 W57 Cable batterie pug-in unit 260 330 260 330 W58 Cable resolver take Down 260 325 260 325 W59 Cable resolver comb 260 327 260 327 W60 Cable +40V ADF ---- ---- 259 107 W61 Cable data Servo ADF ---- ---- 259 108 W62 Cable safety curtain ADF ---- ---- 264271 W63 Cable protective cover right 265 696 265 696 265 696 V1 Power line filter 265 315 265 315 219 133

Page 7: Circuit diagram 223 1/27

Änderung

2

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

block diagrampower linetransformer

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

8

7

T115.3

Q125.2

XT1Power line

W48

A21

XT1

 main sw

itch

A212.0

control unit right.

W39

XT9

XR100

54VDC pow

ersupply

W37

XT7

XR6

240V

 servo

A2915.6

W64

XT10

M927.2

FLENT

XT8

motor FLE

NT

A2227.3

central lubrication

W40

XT11

XZ77

supply lead

central

lubrication

Page 8: Circuit diagram 223 1/27

Änderung

7

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

block diagramservo drive and racking

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

9

8

A212.0

control unit right.

W1

XR40

XZ8

3+PE

motormain drive

M118.2

servo1 servo2J000_A1u2

W2

M118.2

resolverdrive

XR41

XZ4

W45

main drive

XR25

XZ25

M1 ~

2+PE

ventilatordrive

E318.1

XR7

M1 ~

2+PE

ventilatorcontrol unit

E418.1

W3

XR43

XZ9

3+PE

motorracking

M218.6

W4

M218.6

resolverracking

racking

XR44

XZ5

W22

A1519.5

limit switchracking

XR45

XZ45

Page 9: Circuit diagram 223 1/27

Änderung

8

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

block diagramsignalscontrol unit

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

10

9

A212.0control unit

W30

A726.3

engaging

XR113

XZ7

W47

A26lateral slacktensioner left

XR152

XZ22li

B1225.6

protective hoodleft.

XZ58li

W25

A27lateral slacktensioner right

XR26

XZ23re

A8/A14shrouding covers

XZ24

W63

B1025.6

protective hoodright.

XR69

XZ58re

W26

W49

P124.2

warning light

XR130

XZ6

XZ18

A1026.5FKE

XZ19

W27

A2426.1

Piezo rear

XR154

XZ21

A2426.1

Piezo frontXZ20

W44

A2114.2signals

 main switch

XR28

W36

XR29

XZ_LE

D

machineslighting

E124.1

W31

A23reASCON right

XR164

XZ164

W31

A23liASCON left

XR165

XZ165

W57

A616.2

batterie

XR151

X_B

AT

XR121

Page 10: Circuit diagram 223 1/27

Änderung

9

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

block diagram WA Servo

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

11

10

A212.0control unit

W9

XR14

XZ14

3+PE

motormain take down

M320.0

W58

M320.0

ResolverTake down

Take down

XR180

XZ31

W20

B_S1620.7

winding plateTake

down rear

XR186

XZ59

B_S16a20.6

winding plateTake

down front

XZ39

B1420.6switch

Take down

W11

XR15

XZ15

3+PE

motorcomb

M421.0

comb

W59

M320.0

resolvercomb

XR181

XZ32

W28

B2021.6

comb top

XR187

XZ37

B2121.6

comb below

XZ38

B_S2321.8

protective flap combopen

B_S4921.8

protective flap combpressed

B2221.7

comb light barrier

comb hook

W13

XR17

XZ17

3+PE

motorcomb hook

M621.4

W43

XR189

switchcomb hook

B_S2421.9

WA_Servo J018

W14

posifeed

XR11

XZ11

3+PE

posifeedleft

M7_LI23.2

W15

XR12

XZ12

3+PE

posifeed right

M7_RE23.6

Only CMS 520, 530 and 530C

W12

XR35

XZ16

3+PE

motorauxiliary take down

M522.0

auxiliary take down

W29

A12encoder

auxiliary take down

XR190

XZ30

W42

XR188

XZ36

switchauxilarytake down

B_S3022.6

Page 11: Circuit diagram 223 1/27

Änderung

10

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

block diagramdisplaycarriage

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

12

11

A212.0control unit

IPC

W51

Displayport

X_DP

W50

XR216

FF YC

XR161

XZ83FFre

Shicarriagerear

XR136

XZ136

encoder rear

XR332

XD325

carriage rear

Svocarriagefront

XR137

XZ137

encoder front

XR333

XD333

carriage front

XR133

CAN­BUS

Page 12: Circuit diagram 223 1/27

Änderung

11

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

connector definitionwiring system

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

13

12

A211.0

wiring system 

J000_2=servo

J000_1=servo

J023_2=I/O

J023_1=I/O

J009=M

aster_CPU

J039=IPC

J014=N

CPU

JERW

J040=S

M_E

ndstufe

J020_2=pow

er supply

J020_1=pow

er supply

J018_2=W

A_S

ervo

J018_1=W

A_S

ervo

Batterie

XR6=power supply servo

XR7=ventilator_1_control unit

XR11=posifeed left

XR12=posifeed right

XR14=motor take down

XR15=motor comb

XR17=motor comb hook

XR25=ventilator main drive motor

XR26=protectiv devices

XR28=signals main switch

XR29=lighting

XR35=motor auxiliary take down

XR40=motor Servo1

XR41=resolver Servo1

XR43=motor Servo2

XR44=resolver Servo2

XR45=limit switch Servo2

XR68=central lubrication

XR69=light curtain

XR100=power supply supply lead 54V DC

XR113=engaging rod

XR121=reserve

XR130=FKE, lamp

XR133=CAN

back side

XR136=needle impuls rear

XR137=needle impuls front

XR151=batterie

XR152=signals, limit switch left.

XR154=piezo

XR161=YarnCarrier left

XR164=ASCON right

XR165=ASCON left

XR176=data left/right­­ADF

XR177=40V left­­ADF

XR180=resolver main take down

XR181=resolver comb

XR186=switch main take down

XR187=switch comb

XR188=switch auxiliary take down

XR189=switch comb hook

XR190=resolver auxiliary take down

Page 13: Circuit diagram 223 1/27

Änderung

12

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

connector definitionconnectors external

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

14

13

transformer

XT7=servo

XT8=FLENT

XT9=power supply

XT10=posifeed

XT11=central lubrication

main switch

XH0=main connection main switch

XH1=power transformer

XH2=main connection main switch

XH3=230V

XH4=400V

XH5=EMI­Filter

XZ4=resolver main drive

XZ5=resolver racking

XZ6=connector FKE,warning light

XZ8=motor main drive

XZ9=motor racking

XZ11=posifeed left

XZ12=posifeed right

XZ14=motor Take down

XZ15=motor comb

XZ16=motor auxiliary take down

XZ17=motor comb hook

XZ18=warning light

XZ19=FKE

XZ20=Piezo NB front

XZ21=Piezo NB rear

sensors / actuator external

XZ23re=lateral slack tensioner right

XZ24=shrouding covers

XZ31=encoder Take down

XZ32=encoder comb

XZ34=brake /temperature comb

XZ35=brake /temperature Take down

XZ37=position comb top

XZ38=position comb below

XZ39=winding plate Take down rear.

XZ58re=protective hood right

XZ59=winding plate Take down  front.

XZ45=limit switch racking

Page 14: Circuit diagram 223 1/27

Änderung

13

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

Netzeinspeisung

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

15

14

power line

XH0L1

L2

L3

N

PE

A219.5

 main switch

W44gn

XR28 3

ye

4

bk

vio

bu

gnye

wh

1

ring connector on mouning plate

Y1c1

c2

br

2

PE

13

14

gy

5

27

28

rs

6

bk

1

2

3

4

5

6

bk

bk

vio

vio

V1Netzfilter

XH5/L1

XH5/L2

XH5/N

XH5/SL

XH2/3

XH2/4

XH2/1

XH2/5

XH3230V

XH4400V

XH19

17.0

717.0

217.0

117.0

617.0

817.0

317.0

Page 15: Circuit diagram 223 1/27

Änderung

14

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

transformer

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

16

15

XH18167293

W39

123456gnye

XT103

25.1

posifeed

XT18

1672

93

2

25.1

1

25.1XT8

4

20.3

FLENT

K15A27.0

1

2

1

20.3

3

4

2

20.3

Sek1

8ATF20

XT113

20.8

lubrication

T17.0

1

20.7

2

20.7XT7

11

24.1.0

12

24.1.0

Sek2

8ATF8

1

21.0

Servo

3

24.1.0

7

24.1.0

9

24.1.0

XT9 8 9

18.0

7

18.0

1

18.0

2

18.0

Sek3

2x20A/80V

F11F12

A297.5

3

18.0

power supply + WAServo

4

18.0

5

18.0

B5225.3

6

18.0

10 11

Page 16: Circuit diagram 223 1/27

Änderung

15

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

power supply

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

17

16

XT9 117.6 217.6 317.6 417.7 517.7 617.7 717.6 917.6

J020_1Netzteil Stecker oben

W39

1234567gnye

J009Power­CPU

XR1001

2345

679

Pow

erfail

20c

5c

powerfail power supply

Shut dow

n20a

4c

shut dow

n

GND

8_10_12_14ac

30_32ac

GND

A69.8

Batterieeinschub

W57

W57

Batt+

26_28ac

X151 1

XBAT 1

+

BAT

XBAT 2

XR151 2

batterie

22c

Netzausfall

SL

3

SL

8_10_12ace

UGL­

Temp+

26_28ac

4

4

KTY

Temp GND

26_28ac

5

5

2_4_6ace

UGL+

20.0GND

+5V

2_4_6ac

5V

+5V

J020_2Netzteil Stecker unten

14ace

18.554V

54V_W

A_S

ervo

32c

SL

40V

18_20ace

40V

+40V

/26.0SL1

+12V

30ac

+12V

+12V

­12V

30e

­12V

­12V

28V

26ac

F_Si1

19.1/28V

_ab

+28V

F_Si2

25.1/28V

_ASCON

F_Si3

25.1/28V

_FKE

Page 17: Circuit diagram 223 1/27

Änderung

16

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

CAN­BUS

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

18

17

A211.0

servo

J000_1

CANH

17a

CANL

18a19a

J023_1

BIO

CAN_H

17c

CAN_L

18b

J009

power­CPU

CANH

17c

CANL

18b18c

J020

power supply

CANH

16a

CANL

18a18b

J018

WA­Servo

CANH

16a

CANL

16b17a

XR133

CANH

7

CANL

2

Page 18: Circuit diagram 223 1/27

Änderung

17

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

servo drive and racking

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

19

18

A211.0

J000A_2servodrive and racking

J023_2

ballast

BALLAST

30ace

23_24_25abc

BALLAST

XT7 117.4

324.1.0

717.5

917.5

1117.4

1217.4

+UZK

_SERVO

4ace

16_17_18abc

UZK+

W37

bk

gy

bu

bn

gnye

SH

W45

LFTA1

7a

XR25 2

XZ25 2

E38.1

XR61

3

7

9

112ace

SL

ventilatormotordrive

LFTGNDA1

9a

1

1

32ace

SL1

14_16ace

SERVOW1

LFTSTG

7c

XR7 2

E48.2

10_12ace

SERVOU1

ventilatorcontrol unit

LFTGNDSTG

9c

1

6_8ace

SERVOU1

Res

M18.1

W1

A1_U2

18ace

XR40 5

sw

XZ8 1

motor drive

A1_V2

20ace

4

gr

2

A1_W2

22ace

3

bn

3

2

gngb

5

J000A_1servo drive and racking

W2

TEMPA1

29c

XR41 7

bu

XZ4 4

GND

32ac

8

rd

5

RESO_S1A1

23c

2

bn

6

resolver

RESO_S2A1

25c

4

gn

2

RESO_S3A1

22c

1

wh

1

RESO_S4A1

24c

3

ye

7

RESO_ANA1

26c

5

gy

3

RESOLGND

31c

6

pk

8

16.4/54V

30ac

LAD_UN

/20.054V

J000A_2servodrive andracking

Res

M28.3

W3

A2_U2

24ace

XR43 5

sw

XZ9 1

motor racking

A2_V2

26ace

4

gr

2

A2_W2

28ace

3

bn

3

2

gngb

5

J000A_1servo driveand racking

W4

TEMPA2

29a

XR44 7

bu

XZ5 4

8

rd

5

RESO_S1A2

23a

6

bn

6

resolver

RESO_S2A2

25a

4

gn

2

RESO_S3A2

22a

1

wh

1

RESO_S4A2

24a

3

ye

7

RESO_ANA2

26a

5

gy

3

6

pk

8

/19.1GND_A1_2

Page 19: Circuit diagram 223 1/27

Änderung

18

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

inputs servo HA+V

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

20

19

18.9/GND_A1_2

16.7/28V_ab

J000A_1

J023_1AKT_A1

27a

10c

AKT_A1

aktiv Servo 1

A158.4

Endschalter Versatz

W22

5

XZ45 5

wh

XR45 1

1a

5VPTCREFA2

6

6

bn

3

11a

5VSENS1A2

2

12a

5SENS1A2

reference Servo 2

5

W22

XR45 8

gr

XZ45 3

7

2

2

gn

4

21a

ENDA2

6

13a

28SENS1A2

limit sw

itch Servo 2

4

4

ye

7

/20.628V_ab

J023_1AKT_A2

24c

10a

AKT_A2

aktiv Servo 2

Page 20: Circuit diagram 223 1/27

Änderung

19

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

take­down

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

21

20

A211.0

J018_2WA_Servo

ResBremseM GND

GND

IO0

IO1

M310.3

W9

6abc

XR14 1

1

XZ14 1

18.5/54V

16.3/GND

7abc

2

2

2

32abc

8abc

3

3

3

W58

30b

XR180 8

rd

XZ31 12

18_19_20abc

9

bn

11

J018_1WA_Servo

13

motor main take down

14

11a

5

gy

7

12a

6

bu

8

17c

14

gypk

10

15

rdbu

9

11c

3

wh

6

6a

11

pk

1

6b

12

bk

4

7c

10

ye

2

6c

13

vt

3

4

gn

5

/21.0GND

J018_1WA­Servo

19.6/28V_ab

W20

W20

1b

XR186 9

bl

B1410.2

1

2

bl

XR186 2

Take down open

W20

W20

XZ59 3

bn

XZ39 1

B_S16a10.1

XZ39 2

bl

XZ59 2

W20

W20

2c

XR187 8

bl

4

B_S1610.1

1

bl

1

winding plateTake down

/21.628V_ab

Page 21: Circuit diagram 223 1/27

Änderung

20

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

 comb

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

22

21

A211.0

ResBremseM GND

GND

IO0

IO1M4

10.2

J018_1WA_Servo

W11

20.4/GND

24abc

XR15 1

1

XZ15 1

25abc

2

2

2

26abc

3

3

3

J018_2WA_Servo

W59

30a

XR181 8

rt

XZ32 12

9

br

11

J018_1WA_Servo

13

motor comb

14

12c

5

gr

7

12b

6

bl

8

17b

14

grpk

10

15

rtbl

2

11b

3

ws

6

9b

11

pk

1

9c

12

sw

4

9a

10

ge

2

8a

13

vio

3

/21.6GND

4

gn

5

M

M610.6

motor comb hook

J018_2WA_Servo

W13

6abc

XR17 1

1

XZ17 1

7abc

2

2

2

8abc

3

3

3

J018_1WA­Servo

21.4/GND

W28.1

W28

20.7/28V_ab

comb below

1a

XR187 10

gn

XZ38 2

B2110.4

XZ38 1

br

XR187 1

3

ws

13

W28.2

W28

1c

9

gn

XZ37 2

B2010.3

XZ37 1

br

2

comb top

3

ws

14

W28.3

W28

8b

11

sw

B2210.5

4

1 3

br

3

Light barrier

comb

bl

15

W28.4

W28

3c

12

br

B_S4910.4

4

1

bl

4

protective

flap comb

squeezed

W28.5

W28

3b

7

bl

B_S2310.4

bl

5

protective

flap comb ok

W43

W43

7a

XR189 7

bl

B_S2410.6

1

2

bl

XR189 1

comb hook

open

/22.628V_ab/22.0GND

Page 22: Circuit diagram 223 1/27

Änderung

21

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

 auxilary take down

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

23

22

J018_2WA_Servo

21.9/GND

M GND

GND

IO0

IO1

M510.8

motor auxilary take down

W12

10abc

XR351

1

XZ16 1

11abc

2

2

2

12abc

3

3

3

W29

23b

XR1901

ws

XZ30T 1

2

br

4

7

sw

5

 motor identification

10

vio

6

15b

8

bl

2

15a

9

rt

3

A12

W29

6

rs

XZ30 3GND

23c

5

gr

25V

30c

3

gn

1

A

auxiliarytake down IMP

29c

4

ge

4

B

J018_1WA­Servo

21.9/28V_ab

W42

W42

5a

XR186 9

XZ36 2

auxiliary take downclosed

B_S3010.9

1

2

XZ36 1

XR188 1

auxilary take downclosed

/24.1GND

/23.428V_ab

Page 23: Circuit diagram 223 1/27

Änderung

22

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

posifeed

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

24

23

23.9/SL

J018_1

Only CMS 520,530 and 520C

W14

28abc

XR11 1

1

XZ11 1

posifeedleft

M7_LI10.7

posifeed left

29abc

2

2

2

30abc

3

3

3

6

GNYE

6

22.8/28V_ab

W14

W14

8c

XR11 44

XZ11 7

thermoswitch

B41LI

XZ11 8

XZ11 5

winding plateB32LI

XZ11 4

5

XR11 5

faultposifeed

left

J018_2

W15

2abc

XR12 3

1

XZ12 1

posifeedright

M7_RE10.7

posifeed right

3abc

2

2

2

4abc

1

3

3

6

GNYE

6

J018_1

W15

W15

8c

XR12 44

XZ12 7

thermoswitch

B41RE

XZ12 8

XZ12 5

winding plateB32RE

XZ12 4

5

XR12 5

faultposifeedright

/25.028V_ab

/23.0SL

Page 24: Circuit diagram 223 1/27

Änderung

23

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

outputs I/O­card

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

25

24

A211.0

J023_1I/O­card

22.8/GND

W36

W36

30b

XR29 1

br

XZ_LED 1

E19.6

XZ_LED 2

bl

XR29 2

lightingon

P19.3

W26

W49

26b

XR130 4

ge

XZ6 3

ge

XZ18 1

yellowP2.1

warning lightyellow

W49

W26

28c

8

bl

8

bl

3

greenP2

XZ18 2

gr

XZ6 6gr

XR130 6

warning lightgreen

26c

9

rt

9

rt

4

buzzerP3

buzzer

W44

W44

4c

XR28 2

br

magnetmachine Ex

Y1c1

c2

ws

XR28 1

machineEx

SintralOUT1

25b

XR121 11

SintralOUT2

24b

12

/26.0GND

Page 25: Circuit diagram 223 1/27

Änderung

24

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

inputs I/O­card

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

26

25

J023_1

23.8/28V_ab

19c

28V abges.

16.7

28V_A

SCON

19b

28V STIXX

16.8

28V_FKE

19a28V FKE

W44

W44

16b

XR28 5

Q17.0

13

14

XR28 4

main contacts

open

16c

6

Q17.0

27

28

3

main sw

itch

open

A297.5

W39

W39

15c

XR100 11

XT9 11

B52

XT9 10

XR100 10

thermoswitch

rectifier

A8shrouding covers

A14shrouding covers

A14shrouding covers

A8shrouding covers

W25

21c

XR26 8

XZ24 1

shrouding covers 1

21b

12

2

shrouding covers 2

3

W25

XR26 10

W63

W63

20b

XR69 4

XZ58re 2

B109.2

XZ58re 1

XR69 3

protective hood

right

W47

W47

20a

XR152 1

XZ58li 2

B129.1

XZ58li 1

XR152 2

protective hood

left

W25

W25

11a

XR26 6

XZ23re 2

B15re

XZ23 1

lateral

slack tensioner

right

W47

W47

12c

XR152 5

XZ22 2

B15li

XZ22 3

lateral

slack tensioner

left

/27.528V_ab

Page 26: Circuit diagram 223 1/27

Änderung

25

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

inputs I/O­card

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

27

26

A1

J023_1I/O­Karte

8a

XR154 1

24.6/GND16.6/SL1

A249.5

Piezo

A249.5

Piezo

W27

XZ21 3

Piezo NB

rear

1

XR154 2 3

8b

XR154 4

A249.5

Piezo

A249.5

Piezo

W27

XZ20 3

Piezo NB

front

1

XR154 5 6

W30

A79.0card

engaging rod

27c

XR113 1

ws

XZ7 1

Y4

magnet

engaging rod

20c

7

bl

7Hardw

are­sw

itch

2c

4

ge

4

5VPTC

8c

5

gr

5

potentiometer

engaging rod

9b

6

rs

6

SW­switch

2

br

2

magnet G

ND

3

gn

3

DGND

28V_FKE

W26

W49

A109.4FKE

XR130 7

rs

XZ6 7

rs

XZ19 1

W49

W26

12b

3

gn

3

gn

3

XZ19 4br

XZ6 2

br

XR130 2

burl big

9c

1

ws

1

ws

2

burl sm

all

/27.0GNDSL1

Page 27: Circuit diagram 223 1/27

Änderung

26

Datum Name

Datum

Bearb.

Gepr.Norm

KEH

07.01.15Urspr.

circuit diagram 223

H.StollGmbH & Co. KG

Ers.f.

Ers.d.

fluffelemination + central lubrication

5  6 

Ae.St.01

Id.Nr. 267956

7  8 

=+

Bl.

27 Bl.

27

J023_1I/O­Karte

Only CMS 520,530 and 520C

26.7/GND

W39

W39

30c

XR100 13

gn

XT9 13

1 2 15.23 4 15.2

FLENT onK15A

XT8 5

thermo switchFLENT

B31

XT8 6

XT9 15

gr

XR100 15

FLENT on

18a

14

ye

14

fault FLENT

not CMS 502

XT81

17.2

M97.6

2

17.2

FLENT motor

4

17.2

A227.8

W41

W41

30a

XR68 1

ws

XZ78 1

2 4 .86 8 .8

K16AA1

A2

XZ78 2

br

XR68 2

centrallubricationpumpon

25.8/28V_ab

A227.8

W41

W41

17b

XR68 3

gn

XZ78 6

B28

XZ78 5

rs

XR68 6

central lubricationpressure switch

17a

XR68 4

ge

XZ78 4

B27

XZ78 3

gr

XR68 5

central lubricationlevel

A227.8

W40

XT111

17.3

1

XZ77 1

K16A.4

8

6

M14

central lubricationmotor

2

17.3

2

2

4

2

3

17.3

gnye

3