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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 1 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
ULTRASONIC INSPECTION AND
REINSPECTION OF WELDS OF UPPER
WAGON CENTRAL DECK
March 2015
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 2 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
Panama, March 2015
Gentlemen:
Cimolai Technology, S. p. A. Attention. Alessandro Boscaro.
REF: Ultrasonic Inspection and Reinspection of welds of Upper
Wagon Central Deck Cot C1502-021S
Respected Engineer
Attached Technical Report Ultrasonic inspection, by WDS Ingeniera, S.A.,
Testing conducted in welds of Upper Wagon Central Deck in the Panama
Canal expansion.
This report contains observations and conclusions relating to the service.
Best regards
ENG. Daniel Rivero ASNT-TC-1A Level II PT, VT, MT.
Level I UT, ECT AWS Member No 675950
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 3 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
REPORT CONTENTS
1. OBJECTIVE
2. INSPECTION DATE, PERSONNEL AND EQUIPMENTS
3. ACCEPTANCE AND REJECT CRITERIA
4. INSPECTION RESULTS AND ANALYSIS
5. ANNEXES
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 4 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
1. OBJECTIVE
Evaluate by ultrasonic testing (UT) 50% of the welds belonging to the
Upper Wagon Central Deck
2. DATE OF INSPECTION, PERSONNEL AND EQUIPMENT
Inspection of the unions was held on February 28th and March 4th 2015
in Cocol, Panama.
The staff was involved for inspection:
- Eng Cuicas Wisthon, ASNT-TC-1A Level II: VT, PT, MT, and UT.
EQUIPMENT USED:
- Ultrasound Equipment Olympus EPOCH LTX.
- Calibration block IIW Type 1.
- Digital Camera.
- Coupling Gel.
- Tape Measure.
3. CRITERIA FOR ACCEPTANCE OR REJECTION:
Evaluation, acceptance and rejection took place following from AWS
D1.1 STRUCTURAL WELDING CODE.
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 5 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
4. INSPECTION RESULTS, ANALYSIS AND RECOMMENDATIONS
During the ultrasound inspection of the 50% of every weld
belonging to Upper Wagon Central Deck Q1000/D and Q1000/C relevant
discontinuities were detected and repaired.
After the repairment no relevant discontinuities were detected.
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 6 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
INSPECTION REPORT ULTRASONIC FLAW DETECTOR
Project: Welding Inspection Area: Report N: 01
Client: Cimolai Technology Datum:
SPECIFICATIONS MATERIAL UNDER TEST
Equipment Thickness Diameter shaft Pre TT Post TT
Q1000/C 10mm N/A N/A
Welding Procedure: N/A Welding Type Surface condition Temperature
Code / applied standard: AWS D1.1 N/A Environment
EQUIPMENT USED
Brand: Olympus Serial: SD010312 Model: EPOCH LTC
Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz
Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology Range: 50 mm Reference level: 45 dB
DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):
Incident angle: 70 Beam exit: Normal and Tilt Coupling: Methylcellulose
Delay Probe delay Velocity PCS DSS
0,0 s 6,0 s 3280 m/s N/A N/A
Defects determination %DAC Defect type
Result
Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject
W1 X
W2 N/A Internal Weld 90mm and 30mm 4,3mm 1,7mm X
W3 X
W4 X
W5 X
W6 X
W7 X
W8 X
Equipment presentation/line: Weld sketch: N/A
COMMENTS:
MADE BY REVIEWED BY APPROVED BY
COMPANY
SIGNATURE
NAME ENG. Wisthon Cuicas ENG. Wisthon Cuicas ENG. Daniel Rivero
DATE 03-09-2015 03-09-2015 03-09-2015
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 7 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
REINSPECTION REPORT ULTRASONIC FLAW DETECTOR
Project: Welding Inspection Area: Report N: 01
Client: Cimolai Technology Datum:
SPECIFICATIONS MATERIAL UNDER TEST
Equipment Thickness Diameter shaft Pre TT Post TT
Q1000/C 10mm N/A N/A
Welding Procedure: N/A Welding Type Surface condition Temperature
Code / applied standard: AWS D1.1 N/A Environment
EQUIPMENT USED
Brand: Olympus Serial: SD010312 Model: EPOCH LTC
Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz
Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology Range: 50 mm Reference level: 45 dB
DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):
Incident angle: 70 Beam exit: Normal and Tilt Coupling: Methylcellulose
Delay Probe delay Velocity PCS DSS
0,0 s 6,0 s 3280 m/s N/A N/A
Defects determination %DAC Defect type
Result
Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject
W2 N/A X
Equipment presentation/line: Weld sketch: N/A
COMMENTS:
MADE BY REVIEWED BY APPROVED BY
COMPANY
SIGNATURE
NAME ENG. Wisthon Cuicas ENG. Wisthon Cuicas ENG. Daniel Rivero
DATE 03-09-2015 03-09-2015 03-09-2015
-
TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 8 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
INSPECTION REPORT ULTRASONIC FLAW DETECTOR
Project: Welding Inspection Area: Report N: 01
Client: Cimolai Technology Datum:
SPECIFICATIONS MATERIAL UNDER TEST
Equipment Thickness Diameter shaft Pre TT Post TT
Q1000/D 10mm N/A N/A
Welding Procedure: N/A Welding Type Surface condition Temperature
Code / applied standard: AWS D1.1 N/A Environment
EQUIPMENT USED
Brand: Olympus Serial: SD010312 Model: EPOCH LTC
Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz
Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology Range: 50 mm Reference level: 45 dB
DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):
Incident angle: 70 Beam exit: Normal and Tilt Coupling: Methylcellulose
Delay Probe delay Velocity PCS DSS
0,0 s 6,0 s 3280 m/s N/A N/A
Defects determination %DAC Defect type
Result
Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject
W1 X
W2 X
W3 X
W4 X
W5 X
W6 N/A Internal Weld 48mm and 60mm 4,5mm 2mm X
W7 X
W8 X
Equipment presentation/line: Weld sketch: N/A
COMMENTS:
MADE BY REVIEWED BY APPROVED BY
COMPANY
SIGNATURE
NAME ENG. Wisthon Cuicas ENG. Wisthon Cuicas ENG. Daniel Rivero
DATE 03-09-2015 03-09-2015 03-09-2015
-
TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 9 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
REINSPECTION REPORT ULTRASONIC FLAW DETECTOR
Project: Welding Inspection Area: Report N: 01
Client: Cimolai Technology Datum:
SPECIFICATIONS MATERIAL UNDER TEST
Equipment Thickness Diameter shaft Pre TT Post TT
Q1000/D 10mm N/A N/A
Welding Procedure: N/A Welding Type Surface condition Temperature
Code / applied standard: AWS D1.1 N/A Environment
EQUIPMENT USED
Brand: Olympus Serial: SD010312 Model: EPOCH LTC
Transducer: Sonatest Dimensions: 0.250 " Frecuency: 2.25 MHz
Pattern calibration : ASME SECC V, ART 4 Pattern Reference: N / A Others:
TECHNICAL PARAMETERS AND INSPECTION
Technique: Defectology Range: 50 mm Reference level: 45 dB
DAC calibration beam path: N / A Reference Reflector: Scanning Level (dB):
Incident angle: 70 Beam exit: Normal and Tilt Coupling: Methylcellulose
Delay Probe delay Velocity PCS DSS
0,0 s 6,0 s 3280 m/s N/A N/A
Defects determination %DAC Defect type
Result
Weld Stamping Sector Ubicac. Length Depth height 45 60 70 Acept Reject
W6 N/A X
Equipment presentation/line: Weld sketch: N/A
COMMENTS:
MADE BY REVIEWED BY APPROVED BY
COMPANY
SIGNATURE
NAME ENG. Wisthon Cuicas ENG. Wisthon Cuicas ENG. Daniel Rivero
DATE 03-09-2015 03-09-2015 03-09-2015
-
TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 10 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
5. ANNEXES
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 11 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]
PHOTOGRAPHIC RECORD
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TECHNICAL REPORT Ultrasonic testing in the welds of
Upper Wagon Central Deck
Rev: 0 March 2015 Page 12 of 12
WDS INGENIERIA, S.A. Inspected by: Report by:
Eng. Cuicas Wisthon Eng. Cuicas Wisthon
Calle Ferrer Arias, Edif Dos Mares View, Apto 2D, Dos Mares, Ciudad de Panam +507 6662 4768 / +507 68604245 [email protected]