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CIMAC NorgeElectric & Hybrid Systems 2014EFFICIENCY GAINS FROM ELECTRIC AND HYBRIDEFFICIENCY GAINS FROM ELECTRIC AND HYBRID
APPLICATIONSAPPLICATIONS
INGVE SØRFONNINGVE SØRFONN
Hybrid system configuration
A flexible and efficient energy system with energy storage
HOTEL LOAD
NEW POWERENGINE GEN-SET
POWER GRID&
HYBRID CONTROL
HEAT RECOVERY
PROPULSION
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ENERGY FROMSHORE
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FUEL SYSTEM ENERGY STORAGE
How it works
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Battery system
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Use of batteries
• Battery power used in harbour to securereduced emissions and lower noise leveland possibilities to use renewable energyfrom shore.
• Improve engine running profile withbatteries to secure lower maintenance,lower fuel consumption and emissions.
• Balancing engine investment cost andenergy storage cost to secure low pay backtime.
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Important parameters of battery systems
• Life cycle evaluation• Safety measures• Thermal conditions• BMS & Control system• Energy efficiency• Rules and regulations• Cost development• Typical data 1MWh Li-ion
Weight 10 tonsCost 1000$/kWhVolum 30qm/MWh
Energy storage benefits
• Optimized engine operation– Energy storage support operation of engines
at optimal specific fuel consumption
• Reduced engine transients– Energy storage will be used to reduce
transient loads in engines. Transients willincrease fuel consumption and emissions.
– Maintenance cost will be reduced
• Increased redundancy and efficientoperations– Power redundancy requirements requires
engines to run at low loads. When energystorage is accepted as redundant power theengine will operate more efficient on higherloading.
Engine Specific Fuel Consumption
95
100
105
110
115
120
125
0 20 40 60 80 100 120
Engine Load [%]
SFC
[%]
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Operational efficiency engine driven gen-sets
• Energy storage solutions improve performanceand efficiency for gen-sets as it runs closer tothe optimum design point and the engine canrun on stable load.
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Characteristics medium speed TC engines
• Power and torque capabilities
– Turbo charging system enables high powerdensity at high engine rpm
– Load increase capability in kW reduces withspeed (at 50% of the speed, load takingcapacity in kW is 50% as at nominal speed
– Characteristics of TC normally matchingstationary propeller curve (P=n3 , at 80% rpmnot more than 50% of power available)
• Reduced efficiency and increasedemissions in non-stationaryconditions and at low loads
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Engine operation with redundant energy storage
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Load %
Effi
cien
cy%
0 10 20 30 40 50 60 70 80 90
45
40
35
30
25
20
Batteries increaseloading of running
genset andsmoothen load
fluctuation
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Power Electronics
Power Electronics:
§ Electronic DC switches§ Filters§ DC/DC inverters§ AFE island mode
Hybrid Control§ Automatic mode control§ Charging control§ Island mode control§ Voltage and frequency control§ PMS interface
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Hybrid control in real life
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Thruster load
Engine power
Battery power
DischargeCharge
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Electrical solution with LLC
Thruster 4
M
Thruster 2
M
Thruster 3
M
Bus B1
Bus B2
Bus A1
690V
Bus A2
GGG G
Thruster 1
M
450V
LLCUnit
LLC Unit
690V
BatteryBattery
Battery Battery
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Battery support for auxiliary power
BB
Motor or generator operationAlternative shaft mounted
Load
DCAC
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Fellowship
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• Qualification and testing of Hybrid technologies
1 DESIGN 2 QUALIFICATION, TESTING & DEMO
2004 2005 2006 2007 2008 2009 2010
EnginesG
Fuelcells
= =
=
M
=
DC grid
Batteries
Fellowship I+II Fellowship III
2013-14
AC grid
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Fuel saving potential – typical OSV operation
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0
20
40
60
80
100
120
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
Yearly fuel consumption
Implementationof operationaland technicalimprovementsonboard
20% Implementation of improveddesign and new technology
40%
Operational profiles
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75% of the time the loading of the engines is < 50%
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Operation with energy storage
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• 15% reduction in fuel consumption
• 25% reduction in NOx emissions
• 30% reduction in CH4 emission
PSV operation over the year withgas operated DF engines
DP calm weather
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• Must operate two engines dueto redundancy requirements
• Hybrid operation with oneengine and battery possible
Conventional = gas electric operationHybrid = engine + battery
DP bad weather
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• Must operate two engines dueto redundancy requirements
• Hybrid operation with oneengine and battery possible
• Hybrid operation with two ormore engines and battery
Conventional = gas electric operationHybrid = engine + battery
Load
(kW
)
Load
(kW
)
Time (sec)
Time (sec)
Harbour and stand-by operations
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25-30% fuel savings
Economy of hybrid ships
Annual fuel costs ≈ $ 3,000,000Savings potential ≈ 15%Annual savings ≈ $ 500,000Expected payback time ≈ 4 years
Payback time is based on a new build and anactual operational conditions where theenergy storage is used as redundant sourceand as peak shaving.
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Summary
• The vessel operational profile and the power requirement is essential forconfiguration of the hybrid/energy storage system and the estimation of thefuel saving potential.
• The hybrid control is essential for the overall fuel and emission efficiency ofthe vessel
• Overall yearly fuel saving between15-20% is estimated based onmeasurements for case vessel with a typical PSV operating profile in gasmode.
• Reduction in emissions is substatial and will support a sustainable operationwith different fuels.
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Thank you !
Ingve SørfonnTechnical Director E&AR&D+47 95732581
More information fromingve.sø[email protected]
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