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© 2013 PETROLIAM NASIONAL BERHAD (PETRONAS) All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner. Student Industrial Training Presentation Dhamiry Thaqif B Mohamed Faiz (16913) Mechanical Engineering Universiti Teknologi PETRONAS Intern @ Terengganu Crude Oil Terminal Friday, March 11, 2022 © PETRONAS 2014 1 CH Tan 2014

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April 19, 2023 © PETRONAS 2014 1

© 2013 PETROLIAM NASIONAL BERHAD (PETRONAS)

All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

Student Industrial Training PresentationDhamiry Thaqif B Mohamed Faiz (16913)Mechanical EngineeringUniversiti Teknologi PETRONASIntern @ Terengganu Crude Oil Terminal

CH Tan 2014

April 19, 2023 © PETRONAS 2014 2

Contents Introduction

PETRONAS Group PETRONAS Carigali Sdn. Bhd. Peninsular Malaysia Operations Terengganu Crude Oil Terminal

Terengganu Crude Oil Terminal – The operations. Training Experience @ T.C.O.T.

Tasks assigned Training undergone Special experience

Student Industrial Project Proposed project

Conclusion

© PETRONAS 2014 3

IntroductionThe industrial training company

April 19, 2023 © PETRONAS 2014 4

Terengganu Crude Oil Terminal (TCOT)

Peninsular Production Department-Terminal (PPD-T)

Peninsular Production Cluster 1 (PPD1)

Peninsular Malaysia Operations (PMO)

PETRONAS Carigali Sdn. Bhd.(PCSB)

Petroliam Nasional Berhad (PETRONAS)

April 19, 2023 © PETRONAS 2014 5

PETRONAS Group

• Petroliam Nasional Berhad.• Founded 17 August 1974.• Core Businesses:

– Exploration & Production– Downstream (Oil & Petrochemicals)– Gas & Power– Logistics & Maritime– Technology & Engineering

• Has over a hundred subsidiaries.– PETRONAS Dagangan Berhad– PETRONAS Gas Berhad– PETRONAS Carigali Sdn Bhd

Company Logo

April 19, 2023 © PETRONAS 2014 6

PETRONAS Group

• Types of Products

April 19, 2023 © PETRONAS 2014 7

PETRONAS Carigali Sdn. Bhd.

• Exploration & Production• Onshore & Offshore• Consists of 3 division in Malaysia:

– Peninsular Malaysia Operations (PMO)– Sarawak Operations (SKO)– Sabah Operations (SBO)

• Also operates exploration and production in various overseas countries such as Turkmenistan, Sudan and Vietnam under PETRONAS Carigali Overseas Sdn. Bhd.

April 19, 2023 © PETRONAS 2014 8

Peninsular Malaysia Operations (PMO)

• Production Division in Peninsular Malaysia

• Consists of many departments:– Production Cluster 1 (PPD1)– Production Cluster 2 (PPD2)– Reliability & Maintenance (PRM)– Integrated Planning (PIP)– Integrity & Engineering (PIE)– …etc

• Supported by Kemaman Supply Base (KSB), Kerteh Helibase.

April 19, 2023 © PETRONAS 2014 9

Peninsular Production Department-Terminal (PPD-T)

• Listed under Production Cluster 1 (PPD1)• Involves in all terminal operation activities• Execution of operational strategies & first line

maintenance.• Encompasses three onshore terminals:

– Terengganu Crude Oil Terminal (TCOT)– Onshore Slug Catcher (OSC)– Onshore Gas Terminal (OGT)

April 19, 2023 © PETRONAS 2014 10

Terengganu Crude Oil Terminal (TCOT)

• One of the terminals under operation of PPD-T.

• Commissioned in 1983.

• Receives crude oil from TAPIS pump.

• Main functions:– Separation and stabilization of crude oil.

– Storage of crude and condensate.

– Treatment of produced water.

– Export of crude and condensates.

• The resultant crude has a vapor pressure of 83kPa measured at 38°C (stabilized crude), BS&W content of <0.5%

April 19, 2023 © PETRONAS 2014 11

What makes a good crude oil?

Low in sulfur content.

Light (High API Gravity

• <0.5% BS&W Contents

© PETRONAS 2014 12

Terengganu Crude Oil Terminal (TCOT)The Operations & Processes.

April 19, 2023 © PETRONAS 2014 13

TCOT Crude Production Network

April 19, 2023 © PETRONAS 2014 14

The Main Facilities

T-250

Slop Oil System

Stabilization Trains

24” Tapis Inlet Receiver

2-Train crude stabilization plant

Crude Handling : 385,000 bbl / day

Capacity: 60,000 barrels

Incoming Crude: 180 – 200 kbd

April 19, 2023 © PETRONAS 2014 15

Crude & Condensate

Storage Tanks

Vapor Recovery System

Flare

•Storage Capacity : Crude

( 2,500,000 barrels )

• Condensate ( 600,000 barrels )

Condensate Recovery System

Gas Handling: 32

mmscfd

Latest Flaring Rate: 1~2 mmscfd

April 19, 2023 © PETRONAS 2014 16

Crude Export Line

Firewater System

Central Control Room

Produced Water System

Produced Water Handling

ability:

30,000 barrel / day

Latest Export Rate: 12 mmscfd

April 19, 2023 © PETRONAS 2014 17

The Main Processes

April 19, 2023 © PETRONAS 2014 18

Stabilization Trains

1. V-220 Gas-Oil-Water Separator2. V-225 Electrostatic Precipitator3. V-230 Crude Surge Separator

April 19, 2023 © PETRONAS 2014 19

V-220 Gas-Oil-Water Separator

April 19, 2023 © PETRONAS 2014 20

V-225 Electrostatic Precipitator

April 19, 2023 © PETRONAS 2014 21

V-230 Crude Surge Separator

April 19, 2023 © PETRONAS 2014 22

April 19, 2023 © PETRONAS 2014 23

Crude Storage

April 19, 2023 © PETRONAS 2014 24

Crude Export

© PETRONAS 2014 25

Training Experience@ Terengganu Crude Oil Terminal

April 19, 2023 © PETRONAS 2014 26

Tasks Involved

• Join vendor presentations.– MISTRAS: NDT Valve-leakage testing tools.– Eesiflo: Portable Ultrasonic Flow Meter.

• Join HSE Walkabout.• Join Plant General Inspection (PGI)• Conduct Safety Briefing.• Guide vendors into the plant site.• Meeting scriber.

– Plant shutdown meeting.– Task Force meeting.

• Organize campaign. [ongoing]– Hazardous Area Classification

April 19, 2023 © PETRONAS 2014 27

Hazardous Area Classification Awareness Campaign

April 19, 2023 © PETRONAS 2014 28

Trainings Undergone

• Hydrogen Sulphide (H2S) Safety Awareness Training– 19 February 2014– Terengganu Safety Training Centre (TSTC)

April 19, 2023 © PETRONAS 2014 29

Special Experience

• TCOT/OSC Fire emergency response drill.• Faked victim.

© PETRONAS 2014 30

Student Industrial ProjectThe second half of the internship.

April 19, 2023 © PETRONAS 2014 31

Proposed project

• Upgrade of level sensor at closed drain open sump SU-265.

• Justifications & decision making.

© PETRONAS 2014 32

ConclusionIn a nutshell. As a conclusion. Bla bla bla.

April 19, 2023 © PETRONAS 2014 33

Conclusion

• Great exposure to real-industry working environment.

• Familiarized with terminal operations & instrumentations.

• Improved communication skills.

• Improved software skills.

• Gained insights and awareness towards the importance of Health, Safety and Environment at workplace.

© PETRONAS 2014 34

The EndQ&A?