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  • 7/28/2019 chrysler dakota part14

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    TURN SIGNAL AND HAZARD WARNING SYSTEMS

    CONTENTS

    page page

    DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

    GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1

    SERVICE PROCEDURES . . . . . . . . . . . . . . . . . . . 4

    GENERAL INFORMATION

    Following are general descriptions of the major

    components in the Dakota turn signal and hazard

    warning systems. Refer to Group 8W - Wiring Dia-

    grams for complete circuit descri ptions and diagrams.

    TURN SIGNAL SYSTEM

    With the ignition switch in the ON or ACCESSORYposition and the multi-function switch control lever

    moved up (right turn) or down (left turn), the turn

    signal system is activated.

    When the turn signal system is activated, the se-

    lected (right or left) turn signal indicator lamp, front

    park/turn signal lamp, front side marker lamp and

    rear tail/stop/turn signal lamp bulb filaments will

    flash.

    HAZARD WARNING SYSTEM

    The hazard warning is activated by a switch button

    located on the top of the steering column between the

    steering wheel and the instrument panel. The hazardwarning flasher receives battery feed at all times,

    and the system is functional regardless of ignition

    switch position. The hazard warning switch button is

    identified with a double triangle. Pull the switch but-

    ton out (standard steering column) or push in on the

    switch button (tilt steering column) to activate the

    hazard warning system.

    When the hazard warning system is activated, all

    (right and l eft) turn signal indicator, front park/turn

    signal lamp, front side marker lamp and rear tail/

    stop/turn signal lamp bulb filaments will flash.

    TURN SIGNAL FLASHER

    The turn signal flasher is located in the fuseblock

    module (F ig. 1). I t contains one fixed contact point

    and one contact point attached to a flexible bimetal

    arm. The contact points are normally closed. When a

    turn signal is activated, current flows through the

    flasher. As the current flows through the bimetal arm

    it heats and flexes to pull the contact points open,

    stopping current flow. As the bimetal arm cools it

    straightens, until the contact points close and the cy-cle repeats.

    The standard flasher is designed to handle the cur-

    rent flow requirements of the factory installed light-

    ing. If supplemental lighting is added to the turn

    signal circuits such as when towing a trailer with

    lights, the current flow through the flasher increases.

    This causes the flash rate to increase. I t is recom-

    mended that the standard flasher be replaced with aheavy-duty (hazard warning) flasher when supple-

    mental lighting is added.

    However, when a turn signal bulb fails with a stan-

    dard flasher, the remaining bulbs in that circuit will

    light, but not flash. This will give the driver an indi-

    cation to check the turn signal bulbs. Because a

    heavy-duty flasher has different internal circuitry, a

    failed bulb will not prevent the remaining bulbs in

    the circuit from flashing. Therefore, it is recom-

    mended that an occasional visual inspection of exte-

    rior turn signal lamp operation be performed when a

    heavy-duty fl asher is installed.

    Fig. 1 Turn Signal and Hazard Warning Flashers

    TURN SIGNAL AND HAZARD WARNING SYSTEMS 8J - 1

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    HAZARD WARNING FLASHER

    The hazard warning flasher is located in the fuse-block module (Fig. 1). The hazard warning flashercontains two normally open contact points mountedto two flexible arms. A bimetal strip is attached be-tween the two arms. When the hazard warning is ac-tivated, current flows through the flasher. As the

    current fl ows through the bimetal strip it heats andpulls the flexible arms together until the contactpoints close, allowing current flow to the l amps. Asthe bimetal strip cools, the contact points are pushedopen and the cycle repeats.

    MULTI-FUNCTION SWITCH

    The multi-function switch assembly (Fig. 2) ismounted to the left side of the steering column. Thisswitch contains electrical circuitry for the followingfunctions: turn signals hazard warning

    headlamp beam selection headlamp optical horn windshield wipers windshield washers.

    The information contained in this group addressesonly the switch functions for the turn signal and haz-ard warning circuits. For information relative toother switch functions, refer to the appropriategroup. However, the multi-function switch can not berepaired. If any function of the switch is faulty, theentire switch assembly must be replaced.TURN SIGNAL INDICATOR LAMPS

    These lamps are l ocated in the i nstrument cluster.

    They flash with the exterior turn signal lamps to

    give the driver a visual indication that a turn signal

    or the hazard warning circuit is operating. For diag-

    nosis and service of this component, refer to Group

    8E - I nstrument Panel and Gauges.

    TURN SIGNAL LAMPS

    The exterior lamps i ncluded in the turn signal and

    hazard warning circuits include: the front park/turn

    signal, the front side marker, and the rear tail/stop/

    turn signal. F or diagnosis and service of these lamps,

    refer to Group 8L - L amps.

    DIAGNOSIS

    When diagnosing the turn signal or hazard warn-ing circuits, remember that high generator outputcan burn out bulbs rapidly and r epeatedly. I f this is aproblem on the vehicle being diagnosed, refer toGroup 8A - Battery/Starting/Charging Systems Diag-nostics to test charging system.

    WARNING: ON VEHICLES EQUIPPED WITH AN AIR-

    BAG, REFER TO GROUP 8M - RESTRAINT SYS-

    TEMS BEFORE ATTEMPTING STEERING WHEEL

    COMPONENT DIAGNOSIS OR SERVICE. FAILURE

    TO TAKE PROPER PRECAUTIONS COULD RESULT

    IN ACCIDENTAL AIRBAG DEPLOYMENT AND POS-

    SIBLE PERSONAL INJURY.

    TURN SIGNAL

    (1) Turn ignition switch to ON position. Move turnsignal lever down for left turn signal problem, or upfor right turn signal problem. Observe the turn indi-cator lamp in the i nstrument cluster. I f the l amp

    comes on but does not flash, check for a turn signal

    bulb that is not lit. Replace that bulb or repair cir-

    cuits to that lamp, as required. Test operation. I f

    turn indicator does not light or still doesnt flash,

    continue to next step.

    (2) Remove and inspect fuse 11 i n fuseblock mod-

    ule. Replace fuse, if required.

    (3) With ignition switch in ON position, check for

    battery voltage at fuse 11. I f OK , go to next step. I fnot OK , repair circuit to ignition switch as required.

    (4) With ignition switch in ON position, place turn

    signal lever in neutral position. T here should be bat-

    tery voltage at the fuse side of the turn signal flasher

    (L5 circuit). If OK, go to next step. If not OK, repair

    circuit between fuse and bottom terminal of turn sig-

    nal flasher.

    (5) Replace turn flasher with known good unit ofthe same rating. The lamps should flash. If OK, dis-card faulty flasher. I f not OK, re-install originalflasher and go to next step.

    Fig. 2 Multi-Function Switch

    8J - 2 TURN SIGNAL AND HAZARD WARNING SYSTEMS

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    (6) L ocate the multi-function switch connector. Seediagnosis for Multi-Function Switch, in this group.Check for battery voltage at the multi-functionswitch connector cavity 17. I f OK , replace multi-func-tion switch. I f not OK , r epair open circuit to flasher(L6 circuit).

    HAZARD WARNING

    (1) Check fuse F1 in power distribution center. I fOK , go to next step. I f not OK , replace fuse.

    (2) Check for battery voltage at the fuse side of thehazard warning flasher (L9 circuit). I f OK, go to nextstep. I f not OK , r epair open circuit between fuse andflasher.

    (3) Replace hazard fl asher with known good unit ofthe same rating. The lamps should flash. I f OK , dis-

    card faulty flasher. I f not OK, re-install originalflasher and go to next step.

    (4) L ocate the multi-function switch connector. Seediagnosis for Multi-Function Switch, in this group.Check for battery voltage at the multi-functionswitch connector cavity 13. If OK , replace multi-func-tion switch. I f not OK, repair open circuit to flasher

    (L19 circuit).

    MULTI-FUNCTION SWITCH

    (1) Access multi-function switch connector and re-move. See service procedures for Multi -FunctionSwitch, in this group.

    (2) Using an ohmmeter, perform switch continuitychecks at the switch terminals as shown in the chart(Fig. 3).

    Fig. 3 Multi-Function Switch Continuity

    TURN SIGNAL AND HAZARD WARNING SYSTEMS 8J - 3

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    SERVICE PROCEDURES

    WARNING: ON VEHICLES EQUIPPED WITH AN AIR-

    BAG, REFER TO GROUP 8M - RESTRAINT SYS-

    TEMS BEFORE ATTEMPTING STEERING WHEEL

    COMPONENT DIAGNOSIS OR SERVICE. FAILURE

    TO TAKE PROPER PRECAUTIONS COULD RESULT

    IN ACCIDENTAL AIRBAG DEPLOYMENT AND POS-

    SIBLE PERSONAL INJURY.

    MULTI-FUNCTIONSWITCH REMOVE/INSTALL

    (1) Disconnect battery negative cable.

    (2) Remove tilt lever (if equipped).

    (3) Remove screws along bottom edge of knee

    blocker (Fig. 4).

    (4) Pull knee blocker down to disengage slide tabs

    and remove.(5) Remove both upper and lower shrouds from col-

    umn (Fig. 5).

    (6) Remove lower fixed column shroud.

    (7) L oosen steering column upper bracket nuts. Do

    not remove nuts.

    (8) Move upper fixed column shroud to gain access

    to rear of multi-function switch (F ig. 6).

    (9) Remove multi-function switch tamper proof

    mounting screws (tamper proof torx bit Snap On

    TT XR20B2 or equivalent required).

    (10) Gently pull switch away from column. L oosen

    connector screw. The screw will remain in the con-

    nector.

    (11) Remove wiring connector from multi-function

    switch.

    (12) Reverse removal procedures to install. Tightenfasteners as follows: multi-function switch connector screw - 1.9 Nm

    (17 in. lbs.) multi-function switch retaining screws - 1.9 Nm(17 in. lbs.) steering column upper bracket nuts - 12 Nm (110in. lbs.).

    Fig. 4 Knee Blocker Remove/Install

    Fig. 5 Steering Column Shrouds Remove/Install

    Fig. 6 Multi-Function Switch Connector

    8J - 4 TURN SIGNAL AND HAZARD WARNING SYSTEMS