chris cooper regional sales manager southeast & southwest territories bosch rexroth sercos iii...

Chris Cooper

Regional Sales Manager

Southeast & Southwest Territories

Bosch Rexroth SERCOS III Bosch Rexroth SERCOS III Automation Solutions & ApplicationsAutomation Solutions & Applications

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.2Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF

Agenda- Automation Solutions & Applications

Introduction to Bosch Rexroth

Automation Solutions De-centralized Drives High Performance Controls SERCOS III Ethernet Based System Architectures

SERCOS III Application Examples


Bosch Rexroth in the Americas


The Company – The Technology Areas

Everything from one source – specialized and integrated

Components, modules, systems, as well as services and engineering services in the areas

HydraulicsElectric drives and controls Service

Linear andassembly technologies Pneumatics


The Company – The Markets

Food and Packaging Cutting and forming

machine tools Automotive industry Printing and converting Assembly/handling Logging industry Rubber and injection-

molding machines Tunnel and mining

industry Civil engineering Entertainment Offshore technology Shipbuilding Maritime applications ... and much more

Rexroth services are used worldwide

in nearly all industries ...

500,000 Customers worldwide!


Rexroth Automation House


IndraDriveTM

The new drive generation for all applications

Worldwide first provider of servo- and frequency converter on one platform

SERCOS II & III InterfacesOpen architecture connectivity

Drive-integrated safety technology for safe stop and safe motion (certified acc. to EN 954-1, safety category 3)

Single- and multi-axes Motion Logic acc. to IEC 61131-3 and PLCopen

Scalable power, functionality and performance for best application fit

Fast and easy start-up assistant incl. automatic motor identification and auto-tuning

Drives and motors


IndraDynNext generation of motors

IndraDyn S Synchronous servo motors up to 240 Nm

IndraDyn A Asynchronous servo motors up to 100 kW

IndraDyn LSynchronous linear motors up to 22.000 N

IndraDyn TSynchronous torque motors up to 13.800 Nm

IndraDyn HSynchronous high-speed motors up to 30.000 min-1

Planetary gearboxes

Drives and motors


IndraControl VControls and HMI

Controller based terminalsFrom text displays up to graphical touch screen

Windows CE Embedded based terminalsVisualization and PLC runtime in one device

Standard industrial PC’sCost-effective solutions by standardised PC hardware

High-end industrial PC’sFor highest demands in industrial environment

Complete PC-based operator terminalsVisualization and PLC control in one device

Visualization softwareUseable on different platforms (Win XP, CE, Web)

AccessoriesMachine operator panels, keyboards, …

Controls and HMI


IndraControl LControls and HMI

IndraControl LThe most compact embedded control with Ethernet, SERCOS II, III and PROFIBUS interfaces in their class

Rexroth Inline The flexible I/O portfolio for cabinet installation with degree of protection IP20

Rexroth FieldlineThe rugged I/O technique for field installation with degree of protection IP67

Scalable in power and functionality

Modular and flexible with many open communication standards

Fast and tool-less installation

Controls and HMI


IndraLogicThe uniform and open PLC solution

Uniform PLC runtime for all Rexroth systems:Motion Control, CNC and PLC system solutions

Scalable in performance and control platform:

Drive-based for drive-based applications with integrated motion-logic

Controller-based based on IndraControl L and direct connection of the I/O portfolio Rexroth Inline

PC-based combined with integrated Visualization based on IndraControl V

Programming according to IEC 61131-3

Common PLCopen library with standardised motion functions

Complete engineering with IndraWorks

PLC


Architectures

Economic solution for low to medium demands

up to 8 axes

MLDMLDMotion Logic Drive-based

MLCMLCMotion Logic Controller-based

MLPMLPMotion Logic PC-based

Uniform engineering for motion, logic, HMI and drives with IndraWorks

Open standards and uniform PLC platform acc. to IEC 61131-3

Uniform system bus for motion, drives, safety and I/O‘s: SERCOS III

MLDMLD

Drives

I/O

HMI

MLCMLC

Drives

I/O

HMI

Drives

I/O

HMI

MLPMLPMotion LogicMotion LogicMotion Logic

WEB, MES, ERP

Uniform general technology functions and program templates

Standard solution for medium to high demands

up to 64 axes

High integrated solution for medium demands

up to 32 axes

Drives

I/O

HMI

HMI

Motion LogicMotion Logic

WEB, MES, ERP


Architectures


up to 8 axes







MLDMLD

Drives

I/O

HMI

MLCMLC

Drives

I/O

HMI

Drives

I/O

HMI


WEB, MES, ERP



up to 64 axes


up to 32 axes

Drives

I/O

HMI

HMI


WEB, MES, ERP


Line-Controllerwith fieldbus

(optional)

Sercos-III CCD Master

MASTER

Programming and

Parametrizing of all drives

and I/O´s with IndraWorks

w/o changing the socket

Ethernet TCP/IP

SLAVE 1 SLAVE N

FKM- Sercos-III

Sercos III

Ethernet based

MLD Systems - Motion Logic Drive-based Sercos-III Ethernet Master with Sercos-III Slave´s

HMI

PLC in Drive Sercos-III I/O´s

Switch


Application Example #1BVK1300 HFFS Machine

Cross seal

3

1

5

4

2

Foil Feed

Lug Chain

Rotary knife

Transport

Fin Seal6


A3Cross Seal

A4Rotary knife

A5Transport

A6Fin seal

A1Lug Chain

PLC Basic Advanced

MLD-Master

Basic Basic Basic Basic

I/Os Reference switch

1 Probe Input

2 Inputs

1 PLS Output

3 Outputs

Reference switch

Reference switch

Reference switch

Operating mode electronic motion profile

Linear profile

Linear profile Cross seal profile

Non linear profile

Linear profile Linear profile

SIII

WinCE - Visualisation

PLC Network

variables

A2Foil feed

Application Example #1BVK1300 HFFS Machine


High Speed handling of many Products per minute

Depending on the product size and the machine design, the throughput requirements can be anywhere from 5 to 2000 products per minute (250 to 500 typically)

Registration

Accurate and high speed registration must be performed in order to align package labeling

ELS (Electronic Line Shafting) functionality

Reduces mechanical components on the machine and significantly reduces setup and product change-over time

Electronic Camming allows for different knife profiles to be executed based on the product length & height

Lock-on, Lock-off cam profiles to achieve “No-product= No-wrap” functionality

Servo Requirements for a HFFS machine


Architectures


up to 8 axes







MLDMLD

Drives

I/O

HMI

MLCMLC

Drives

I/O

HMI

Drives

I/O

HMI


WEB, MES, ERP



up to 64 axes


up to 32 axes

Drives

I/O

HMI

HMI


WEB, MES, ERP


Multi axis kinematic up to 8 axis

Over 100 kinematic transformations

Easy kinematic configuration

Zero offset, Override, Teach-In, …

Adaptive belt tracking (4 belts)

Easy integration of vision systems

Customer-defined kinematics

Application Example #2Robotics


Axis

Axis




Highlights: Hardware: MLC V03 7X SERCOS III Indradrive (2 ms SERCOS time) Camera interface via Ethernet TCP/IP HMI interface via Ethernet OPC Belt synchron (Infeed and Outfeed belt) Delta kinematics Transformation


IndraWorksFramework for all Rexroth System Solutions

Software tools for all engineering tasks included

Ergonomic, Windows conform graphical user interface

Wizards for configuration and parameter setup

Transparent project navigation with functional arrangement of device objects

Comfortable programming editors according to IEC 61131-3 andDIN 66025/RS247

Guaranteed future by the latest .net based system architecture

Openness by support of standardized software interfaces

Engineering


SERCOS III – The Next Generation Rexroth System Products with SERCOS III

IndraMotion MLC

Inline Block I/OInline

Bus coupler

IndraMotion MLD

IndraControl L Option module

(Master)

IndraControl L15

(Slave)IndraDrive

IndraMotion MLP

BDC Pneumatic

Valve Manifold

IAC-R Control Valve with

integrated hydraulic axis control

IndraControl L45IndraControl L65

IndraControl VEP

HNC100 Hydraulic

Axis control


Partial list of Rexroth SERCOS III Customers

Robot control, Germany

More than 100 customersin more than 20 countriesPackaging machine, Italy

Injection molding machine, Canada Press systems, Canada

Board turner in saw mill, Canada

System integrator, Canada

Automation systems, Canada

Pull nose box loader, NorwayConversion presses, Germany

Tubular bag machine, USA/Germany

Tea bag machines, Germany

Grinding machine, Japan

Packaging machine

Packaging machine, Germany

Pipe production machine, Germany

Roll forming machines, Belgium

Packaging machine

Production of wheel hub motor „Active Wheel“Switzerland

Distributor, AutomationSwitzerland

Die and device bondingFrance/Sweden

Packaging machine, USA

Engineering, USA


SERCOS III and Industrial EthernetReference customers (Rovema)

Flow wrapper VPL260

PC based control architecture

ROVEMA P@ck-Control

with SERCOS III-Master(from AUTOMATA)

IndraDrive drives with SERCOS III

SERCOS III I/Os

presented at Interpack 2008


SERCOS III and Industrial EthernetReference customers (JTEKT)

Standard Grinding Machine

SERCANS III PCI card

IndraDrive Cs

IndraDyn Motors

IMTS, Chicago, 08-13 September 2008

New Generation ofHigh-End Grinding Machine

SERCANS III PCI board

IndraDrive M

Cross Communication & I/Os

IndraDyn Motors


Examples of SERCOS III Applications

Printing MachinesPackaging MachinesPlastic Injection Molding

High Speed MillingCrank Shaft GrindingTest Stands

Profilers Roll Feeds Presses


For More Information, Contact:

Dan Throne, National Sales Manager – Hoffman Estates 847-645-3749

Scott Hibbard, VP of Technology – Hoffman Estates 847-645-3670

chris cooper regional sales manager southeast & southwest territories bosch rexroth sercos iii...

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bosch rexroth sercos

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steffen winkler

sole power of disposal

provider of servo

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