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ANILINE PLANTS

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Page 1: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

ANILINEPLANTS

Page 2: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

CHEMOPROJECT NITROGEN

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Aniline is one of the basic organic chemicals used as an intermediate in the production of other chemicals (dyes, antioxidants, rubber and plastic additives and special chemicals). More recently, it has been especially in demand as raw material for the manufacture of polyurethane-MDI foam components (accounting for the consumption of roughly 75% of aniline).

ANILINE

TECHNOLOGYThe technology to produce aniline by means of catalytic hydrogenation of nitrobenzene has been jointly developed by BorsodChem MCHZ Ostrava, s.r.o. (formerly Moravské chemické závody) and the Institute of Chemical Technology Prague, now based on reputed licensor.

This process has distinctive technical and economic features, which allows to rank it among the best worlwide. The aniline production unit comprises three basic technological units: the hydrogenation train(s), the aniline rectification and the aniline water treatment.

HYDROGENERATIONTRAIN(S)

RECTIFICATION UNIT

ANILINE - WATER TREATMENT

ANILINE WATER

ANILINE WATER

RAW ANILINE RECYCLE

RAW ANILINE

STEAM (MP) MP STEAM EXPORT

CATALYST

CLARIFIED WATER

BFW LIGHTS

HYDROGEN ANILINE

NITROBENZENE HEAVIES

HEAVIES

OFF-GAS

NH2

PLANTS

Page 3: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

ANILINE PLANTS

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Page 4: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

CHEMOPROJECT NITROGEN

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NEW NITROBENZENE HYDROGENATION TRAIN HL-7BorsodChem MCHZ, s.r.o.

Page 5: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

ANILINE PLANTS

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HISTORYChemoproject Nitrogen a.s. is working on aniline in cooperation with Chemoprojekt, a.s.

Chemoprojekt, a.s. started its activity in aniline in 1979 when collaborating with the company Moravské chemické závody (MCHZ) for the supply of their first aniline plant. The cooperation with MCHZ continued for the revamping the same plant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year.

A 150’000 MTPY plant was licensed to the Japanese company TOSOH, which was erected and put in operation in 2005. On basis of the positive operating experience gained, TOSOH decided to duplicated the plant.

Other two hydrogenation units, each of 40’000 MTPY capacity of aniline, were implemented by Chemoprojekt, a.s. as turn-key project and put in operation in BorsodChem MCHZ Ostrava plant during the years 2005 and 2006.

In 2007 Chemoprojekt, a.s. designed a project for revamping of aniline distillation unit for BorsodChem MCHZ Ostrava.

Chemoprojekt, a.s. has concluded a Licence agreement for both engineering and turn-key projects. In cooperation with BorsodChem MCHZ, Chemoprojekt takes part in international competitions for the provision of turn-key aniline production units.

Construction of other potential hydrogenation units is expected in the Asian region and in the countries of the former Soviet Union.

Page 6: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

CHEMOPROJECT NITROGEN

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NEW NITROBENZENE HYDROGENATIONTRAIN HL-7BorsodChem MCHZ, s.r.o.

Page 7: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

ANILINE PLANTS

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Right New nitrobenzene hydrogenation

trains H-L6 and HL-7, BorsodChem MCHZ, s.r.o

Project name Client Location Scope of work Completion

Aniline Plant Duslo Šal'a Šal'a, Slovakia

Technical and commercial study, Aniline unit, Nitrobenzene unit, Hydrogen unit, raw material unloading, product loading. Tank farm.

2013

Revamping of Aniline distillation unit

BorsodChem MCHZ Ostrava, Czech RepublicBasic Design, Detail Design Aniline distillation unit

2007

Revamping of hydrogenation unit for aniline production

BorsodChem MCHZ Ostrava, Czech RepublicEPC (Engineering, Procurement, Construction) Hydrogenation train Capacity: 40 000 MTPY

2006

Revamping of Aniline Plant

BorsodChem MCHZ Ostrava, Czech RepublicEPC - Hydrogenation train, Hydrogen unit (Haldor Topsoe), Off-sites Capacity: 150 000 MTPY

2005

Aniline Plant TOSOH Tokuyama, JapanBasic Design, Technical assistance during Detail Design and Start-up Aniline Plant Capacity: 150 000 MTPY

2005

Revamping of Aniline Plant

MCHZ

OstravaOstrava, Czech Republic

Design documentation for building permit, Detail Design, Supervision, Intensification from 75 000 MTPY up to 110 000 MTPY, Nitrobenzene production (Plinke), Revamp of Nitrobenzene clarification unit, loading and unloading of storage tanks, Reconstruction of raw material and final product storage

1998

Aniline PlantMCHZ

OstravaOstrava, Czech Republic

Basic Design Aniline Plant Capacity: 65 000 MTPY

1997

REFERENCES

Page 8: CHPN Folders ANILINE 2015 09 17 - Casale · PDF fileplant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year. ... a.s. designed a project for revamping of aniline

MA

RK-T

HIN

G.IT

NITROGENCHEMOPROJECT

Network of RepresentativesBrazilChinaEgyptIndiaIndonesiaIranNorth AmericaPakistanRussiaSlovakia

CASALE SASister Company Lugano, Ticino, Switzerlandwww.casale.ch | [email protected]

CHEMOPROJECT NITROGEN a.s.Trebohostická 14 100 31 Praha 10 - Czech Republictel +420 261305111 fax +420 274816753 www.chpn.cz | [email protected]