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TRANSCRIPT
ANILINEPLANTS
CHEMOPROJECT NITROGEN
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Aniline is one of the basic organic chemicals used as an intermediate in the production of other chemicals (dyes, antioxidants, rubber and plastic additives and special chemicals). More recently, it has been especially in demand as raw material for the manufacture of polyurethane-MDI foam components (accounting for the consumption of roughly 75% of aniline).
ANILINE
TECHNOLOGYThe technology to produce aniline by means of catalytic hydrogenation of nitrobenzene has been jointly developed by BorsodChem MCHZ Ostrava, s.r.o. (formerly Moravské chemické závody) and the Institute of Chemical Technology Prague, now based on reputed licensor.
This process has distinctive technical and economic features, which allows to rank it among the best worlwide. The aniline production unit comprises three basic technological units: the hydrogenation train(s), the aniline rectification and the aniline water treatment.
HYDROGENERATIONTRAIN(S)
RECTIFICATION UNIT
ANILINE - WATER TREATMENT
ANILINE WATER
ANILINE WATER
RAW ANILINE RECYCLE
RAW ANILINE
STEAM (MP) MP STEAM EXPORT
CATALYST
CLARIFIED WATER
BFW LIGHTS
HYDROGEN ANILINE
NITROBENZENE HEAVIES
HEAVIES
OFF-GAS
NH2
PLANTS
ANILINE PLANTS
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CHEMOPROJECT NITROGEN
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NEW NITROBENZENE HYDROGENATION TRAIN HL-7BorsodChem MCHZ, s.r.o.
ANILINE PLANTS
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HISTORYChemoproject Nitrogen a.s. is working on aniline in cooperation with Chemoprojekt, a.s.
Chemoprojekt, a.s. started its activity in aniline in 1979 when collaborating with the company Moravské chemické závody (MCHZ) for the supply of their first aniline plant. The cooperation with MCHZ continued for the revamping the same plant in 1998 to increase the capacity from 75’000 to 110’000 MTPY per year.
A 150’000 MTPY plant was licensed to the Japanese company TOSOH, which was erected and put in operation in 2005. On basis of the positive operating experience gained, TOSOH decided to duplicated the plant.
Other two hydrogenation units, each of 40’000 MTPY capacity of aniline, were implemented by Chemoprojekt, a.s. as turn-key project and put in operation in BorsodChem MCHZ Ostrava plant during the years 2005 and 2006.
In 2007 Chemoprojekt, a.s. designed a project for revamping of aniline distillation unit for BorsodChem MCHZ Ostrava.
Chemoprojekt, a.s. has concluded a Licence agreement for both engineering and turn-key projects. In cooperation with BorsodChem MCHZ, Chemoprojekt takes part in international competitions for the provision of turn-key aniline production units.
Construction of other potential hydrogenation units is expected in the Asian region and in the countries of the former Soviet Union.
CHEMOPROJECT NITROGEN
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NEW NITROBENZENE HYDROGENATIONTRAIN HL-7BorsodChem MCHZ, s.r.o.
ANILINE PLANTS
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Right New nitrobenzene hydrogenation
trains H-L6 and HL-7, BorsodChem MCHZ, s.r.o
Project name Client Location Scope of work Completion
Aniline Plant Duslo Šal'a Šal'a, Slovakia
Technical and commercial study, Aniline unit, Nitrobenzene unit, Hydrogen unit, raw material unloading, product loading. Tank farm.
2013
Revamping of Aniline distillation unit
BorsodChem MCHZ Ostrava, Czech RepublicBasic Design, Detail Design Aniline distillation unit
2007
Revamping of hydrogenation unit for aniline production
BorsodChem MCHZ Ostrava, Czech RepublicEPC (Engineering, Procurement, Construction) Hydrogenation train Capacity: 40 000 MTPY
2006
Revamping of Aniline Plant
BorsodChem MCHZ Ostrava, Czech RepublicEPC - Hydrogenation train, Hydrogen unit (Haldor Topsoe), Off-sites Capacity: 150 000 MTPY
2005
Aniline Plant TOSOH Tokuyama, JapanBasic Design, Technical assistance during Detail Design and Start-up Aniline Plant Capacity: 150 000 MTPY
2005
Revamping of Aniline Plant
MCHZ
OstravaOstrava, Czech Republic
Design documentation for building permit, Detail Design, Supervision, Intensification from 75 000 MTPY up to 110 000 MTPY, Nitrobenzene production (Plinke), Revamp of Nitrobenzene clarification unit, loading and unloading of storage tanks, Reconstruction of raw material and final product storage
1998
Aniline PlantMCHZ
OstravaOstrava, Czech Republic
Basic Design Aniline Plant Capacity: 65 000 MTPY
1997
REFERENCES
MA
RK-T
HIN
G.IT
NITROGENCHEMOPROJECT
Network of RepresentativesBrazilChinaEgyptIndiaIndonesiaIranNorth AmericaPakistanRussiaSlovakia
CASALE SASister Company Lugano, Ticino, Switzerlandwww.casale.ch | [email protected]
CHEMOPROJECT NITROGEN a.s.Trebohostická 14 100 31 Praha 10 - Czech Republictel +420 261305111 fax +420 274816753 www.chpn.cz | [email protected]