chopra3 ppt ch14 [compatibility mode]

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  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    1/21

    Sup

    plyChainManagemen

    t

    (3rd

    Edition

    )

    2

    007PearsonEducation

    13-1

    Ch

    apter14

    SourcingDecisi

    onsinaSupplyChain

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    2/21

    Outline

    TheRoleofSourcinginaSupplyChain

    SupplierScoring

    andAssessm

    ent

    SupplierSelectio

    nandContracts

    2

    007PearsonEducation

    13-2

    TheProcurementProcess

    SourcingPlannin

    gandAnalys

    is

    Ma

    kingSourcingDecisionsin

    Practice

    SummaryofLea

    rningObjectives

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    3/21

    TheRole

    ofSourc

    ing

    inaSupplyChain

    Sourc

    ingisthesetofbusinessprocessesrequired

    topur

    chasegoodsa

    ndservices

    Sourc

    ingprocesses

    include:

    2

    007PearsonEducation

    13-3

    Sup

    plierselectiona

    ndcontractnegotiation

    Designcollaboratio

    n

    Pro

    curement

    Sou

    rcingplanningandanalysis

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    4/21

    Benefits

    ofEffective

    SourcingDecisio

    ns

    Better

    economiesofscalecanbeac

    hievediforder

    s

    areaggregated

    Moreefficientprocurementtransactionscan

    significantlyreducetheoverallcost

    ofpurchasing

    Designcollaboration

    canresultinproductsthatare

    2

    007PearsonEducation

    13-4

    easer

    omanuacurean

    srue

    ,resu

    ngn

    lower

    overallcosts

    Goodprocurementprocessescanfa

    cilitate

    coordinationwithsuppliers

    Appro

    priatesupplier

    contractscanallowforthe

    sharingofrisk

    Firms

    canachievealowerpurchase

    priceby

    increasingcompetitionthroughtheuseofauctions

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    5/21

    SupplierScorin

    gandAs

    sessmen

    t

    Supplierperformanc

    eshouldbecomparedonth

    e

    basisofthesuppliersimpactontotalcost

    Thereareseveraloth

    erfactorsbes

    idespurchase

    price

    thatinfluencetotalcost

    2

    007PearsonEducation

    13-5

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    6/21

    SupplierAssessmentFactors

    Replen

    ishmentLeadT

    ime

    On-TimePerformance

    Supply

    Flexibility

    DeliveryFrequency/

    PricingTerms

    InformationCoordination

    Capability

    DesignCollaboration

    2

    007PearsonEducation

    13-6

    Minim

    umLotSize

    Supply

    Quality

    Inboun

    dTransportationCost

    apa

    ty

    ExchangeRates,Taxes,

    Duties

    Sup

    plierViability

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    7/21

    SupplierSelec

    tion-Auctionsand

    Negotiations

    Supplierselectioncan

    beperformedth

    roughcompetitive

    bids,reverseauctions,

    anddirectnegotiations

    Supplierevaluationisbasedontotalcostofusinga

    supplier

    2

    007PearsonEducation

    13-7

    ucto

    ns:

    Sealed-bidfirst-priceauctions

    Eng

    lishauctions

    Dutchauctions

    Second-price(Vickery)auctions

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    8/21

    Co

    ntractsan

    dSupply

    Chain

    Performance

    ContractsforProdu

    ctAvailabilityandSupply

    Chain

    Profits

    BuybackContracts

    Revenue-SharinC

    ontracts

    2

    007PearsonEducation

    13-8

    QuantityFlexibility

    Contracts

    ContractstoCoordinateSupplyC

    hainCosts

    ContractstoIncreaseAgentEffort

    ContractstoInduce

    Performance

    Improvement

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    9/21

    ContractsforP

    roductAvailability

    an

    dSupply

    ChainP

    rofits

    Manyshortcomingsin

    supplychainp

    erformanceoc

    cur

    because

    thebuyerand

    supplierareseparateorganiza

    tions

    andeachtriestooptim

    izeitsownpro

    fit

    Totalsu

    pplychainprofitsmightthereforebelowerthanif

    thesupp

    lychaincoord

    inatedactionstohaveacomm

    on

    2

    007PearsonEducation

    13-9

    o

    ecv

    eomaxmzn

    goasuppy

    canpro

    s

    RecallC

    hapter10:dou

    blemarginaliz

    ationresultsin

    suboptimalorderquantity

    Anappr

    oachtodealingwiththisprob

    lemistodesig

    na

    contractthatencouragesabuyertopurchasemoreand

    increase

    thelevelofpr

    oductavailability

    Thesup

    pliermustshar

    einsomeofth

    ebuyersdemand

    uncertainty,however

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    10/21

    ContractsforProductAvailabilitya

    nd

    Supply

    ChainPro

    fits:Buyb

    ackContr

    acts

    Allowsa

    retailertoretu

    rnunsoldinve

    ntoryuptoa

    specified

    amountatanagreeduponprice

    Increasestheoptimalorderquantityfortheretailer,

    resulting

    inhigherprod

    uctavailability

    andhigherprofits

    forboth

    theretailerand

    thesupplier

    2

    007PearsonEducation

    13-10

    Mosteffectiveforprod

    uctswithlowvariablecost,suchas

    music,software,books,magazines,an

    dnewspapers

    Downsid

    eisthatbuyba

    ckcontractres

    ultsinsurplus

    inventorythatmustbedisposedof,w

    hichincreasessupply

    chaincosts

    Canalso

    increaseinformationdistortionthroughthe

    supplychainbecauseth

    esupplychain

    reactstoretail

    orders,n

    otactualcustomerdemand

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    11/21

    Contract

    sforProdu

    ctAvailabilityandSu

    pply

    ChainProfits:Rev

    enueShar

    ingContracts

    Thebuyerpaysamin

    imalamount

    foreachunit

    purchas

    edfromthesupplierbutsharesafraction

    of

    therevenueforeachunitsold

    Decreasesthecoste

    runitchared

    totheretaile

    r

    2

    007PearsonEducation

    13-11

    whiche

    ffectivelydec

    reasesthecostofoverstock

    ing

    Canres

    ultinsupplychaininformationdistortion

    ,

    howeve

    r,justasinth

    ecaseofbuybackcontracts

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    12/21

    ContractsforProdu

    ctAvailab

    ilityandSupply

    ChainProfits:Qua

    ntityFlexibilityContracts

    Allows

    thebuyertom

    odifytheord

    er(withinlim

    its)

    asdemandvisibilityincreasesclosertothepointof

    sale

    Betterm

    atchin

    ofsu

    landdem

    and

    2

    007PearsonEducation

    13-12

    Increasedoverallsup

    plychainprofitsifthesupp

    lier

    hasflex

    iblecapacity

    Lowerlevelsofinfor

    mationdistortionthaneithe

    r

    buybackcontractsor

    revenuesharingcontracts

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    13/21

    ContractstoCoordinate

    Supply

    ChainCosts

    Differencesincostsatthebuyeran

    dsuppliercanlead

    todecis

    ionsthatincreasetotalsupplychaincosts

    Example:Replenishm

    entordersizeplacedbyth

    e

    buyer.

    ThebuyersE

    OQdoesnot

    takeintoacco

    unt

    2

    007PearsonEducation

    13-13

    .

    Aquantitydiscountc

    ontractmaye

    ncouragethe

    buyer

    topurchasealargerq

    uantity(whichwouldbelo

    wer

    costsfo

    rthesupplier),whichwouldresultinlow

    er

    totalsupplychaincosts

    Quantitydiscountsle

    adtoinformationdistortion

    because

    oforderbatc

    hing

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    14/21

    Contra

    ctstoInc

    reaseAg

    entEffor

    t

    Therea

    remanyinstancesinasupp

    lychainwherean

    agentactsonthebehalfofaprincipalandtheagents

    actions

    affecttherew

    ardfortheprincipal

    Exam

    le:Acardealerwhosellsth

    ecarsofa

    2

    007PearsonEducation

    13-14

    manufa

    cturer,aswellasthoseofothermanufacturers

    Examplesofcontractstoincreaseagenteffortinclude

    two-parttariffsandthresholdcontracts

    Thresholdcontractsi

    ncreaseinformationdistortion,

    howeve

    r

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    15/21

    Contra

    ctstoInd

    uce

    P

    erforman

    ceImpro

    vement

    Abuyermaywantpe

    rformanceim

    provementfroma

    supplierwhootherwisewouldhavelittleincentiveto

    doso

    Ashare

    dsavinscon

    tractrovides

    thesu

    lierwith

    2

    007PearsonEducation

    13-15

    afractionofthesavingsthatresult

    fromthe

    perform

    anceimprove

    ment

    Particularlyeffective

    wherethebenefitfrom

    improvementaccrues

    primarilytothebuyer,but

    wheretheeffortfortheimproveme

    ntcomesprim

    arily

    fromthesupplier

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    16/21

    DesignC

    ollaborat

    ion

    50-70p

    ercentofspendingataman

    ufactureris

    through

    procurement

    80perc

    entofthecostofapurchasedpartisfixedin

    thedesignphase

    2

    007PearsonEducation

    13-16

    esgn

    coaoraton

    wtsupperscanresutn

    reduced

    cost,improvedquality,anddecreasedtimeto

    market

    Importanttoemploy

    designforlog

    istics,design

    for

    manufa

    cturability

    Manufa

    cturersmustbecomeeffect

    ivedesign

    coordin

    atorsthroughoutthesupply

    chain

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    17/21

    Th

    eProcurementProcess

    Theproc

    essinwhichthesuppliersends

    productinrespo

    nseto

    ordersplacedbythebuy

    er

    Goalistoenableorderstobeplacedand

    deliveredonsc

    hedule

    atthelowestpossibleov

    erallcost

    Twomaincategoriesofpurchasedgoods:

    2

    007PearsonEducation

    13-17

    rectmateras:compon

    entsuset

    omae

    nseg

    oos

    Indirectmaterials:goods

    usedtosupportthe

    operationsofafirm

    Differencesbetweendirectandindirectmate

    rialslistedinTable13.2

    Focusfo

    rdirectmaterialsshouldbeonimprovingcoord

    ination

    andvisib

    ilitywithsupplier

    Focusfo

    rindirectmaterialsshouldbeon

    decreasingthe

    transactioncostforeach

    order

    Procurem

    entforbothshouldconsolidate

    orderswherepossible

    totakeadvantageofeconomiesofscale

    andquantitydis

    counts

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    18/21

    Produ

    ctCategorization

    byValue

    andCriticality(Figure14.2

    )

    CriticalItem

    s

    StrategicItems

    High

    ality

    2

    007PearsonEducation

    13-18

    GeneralItem

    s

    Bulk

    Purchase

    Items

    Low

    Low

    High

    Value/Cost

    Criti

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    19/21

    Sourc

    ingPlanningand

    Analysis

    Afirmshouldperiodicallyanalyze

    itsprocurement

    spendin

    gandsupplierperformance

    andusethis

    analysisasaninputforfuturesourcingdecisions

    Procure

    mentspendin

    gshouldbeanalyzedbypartand

    2

    007PearsonEducation

    13-19

    Supplie

    rperformanceanalysisshouldbeusedto

    build

    aportfo

    lioofsupplierswithcompl

    ementarystrengths

    Cheaperbutlowerpe

    rformingsuppliersshouldbeus

    edto

    supplybasedemand

    Higherperformingbutmoreexpensivesuppliersshouldbe

    usedtobufferagainstvariationindemandandsupplyfrom

    theothersource

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    20/21

    Making

    Sourcing

    DecisionsinPractice

    Usem

    ultifunctionteams

    Ensur

    eappropriate

    coordinationacrossregions

    andbusinessunits

    2

    007PearsonEducation

    13-20

    Build

    long-termrelationshipswithkeysuppliers

  • 8/8/2019 Chopra3 Ppt Ch14 [Compatibility Mode]

    21/21

    Summ

    aryofLe

    arningO

    bjectives

    What

    istheroleofsourcinginasupplychain?

    What

    dimensionsofsupplierperformanceaffect

    totalc

    ost?

    2

    007PearsonEducation

    13-21

    performanceandinformationdistortion?

    What

    aredifferentcategoriesofp

    urchased

    productsandservices?Whatisthedesiredfoc

    us

    forprocurementforeachofthese

    categories?