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Flexible manufacturing systemfor automated production

FLEXCELL UNO

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CHIRON FLEXCELL UNOCompact unit consisting of machining centre and robot cell as a low-cost solution for automated loading and unloadingof workpieces during machining

I FLEXCELL UNO

1 The FZ 08 W MAGNUM and the robot cell as a unit: Transported together, no separate setup, robot cell alignment is not required. The loading door is opened and closed with the articulated robot arm.

2 0 / 180° workpiece changing device Large clamping surfaces (2 x 660 x 350 mm and 4th NC axis), also equipped for multiple setups.

3 Since the FLEXCELL UNO is equipped with multiple grippers, turning, brushing, blowing or pressing stations are available for fl exible tasks up to 6-sided machining.

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www.chiron.de

I Machining centre and robot cell from one sourceI Integrated automation for CHIRON 08 MAGNUM and 12K series from one sourceI Compact design for high productivity with low space requirementI High effi ciency for more profi tI High storage capacityI Simple operation and programmingI Raw and fi nished part pallets can be replaced during machiningI Double gripper robot for quick workpiece change (option)I Integrated output for part measurementI Robot can be used for additional tasksI Easy-to-access work areaI Large door opening for easy set-upI Quick set-up and commissioningI Rollers for easy mobility within the factoryI Machine tool construction “Designed and Made in Germany”

Arguments:

4 Obstacle-free chip fall as well as reliable coolant and chip disposal

5 The operator can always keep an eye on the loading and unloading process. The robot pulls out the pallets from the storage area and returns them to the storage area after the workpieces have been processed.

6 Pallet storage for max. 12 raw part pallets (300 x 400 mm) with a distance of 50 mm between two pallets. With larger workpieces, the number of stored pallets is lower. The pallets for raw and fi nished parts can be changed any time during machining (in and out of storage area). The raw part pallets are inserted in the upper part of the storage area and processed step-by-step from top to bottom.

Machining centre FZ 08 W MAGNUM

I Travel [X–Y–Z] 450 – 270 – 280 mmI Acceleration [X–Y–Z] up to 1,0 – 1,5 – 2,0 gI Rapid feed rates up to 75 m / minI Clamping surface workpiece changing table 2 x 660 x 350 mmI Workpiece change time approx. 2,0 sI Spindle speed up to 15.000 rpmI Tool taper HSK A 32I Milling capacity in St 60 up to 60 cm3 / minI Drilling capacity in St 60 up to Ø 16 mmI Thread cutting up to M 12I Basket changer, 12 tool placesI Tool change time 0.5 sI chip-to-chip time 1.3 s

Robot cell

I Max. load 5 kgI Max. range 704 mmI Max. number of pallets 12I Pallet size 400 x 300 mmI Max. pallet weight 10 kg

Technology & Data (combination example)