chip resistor

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Taiwan: No. 137, Sec. 1, Chung Shin Rd., Wu Ku Hsiang, Taipei Hsien, Taiwan, R.O.C TEL: 886-2-2981 0109; FAX: 886-2-2988 7487 China: 12F, Zhongxing Industry Bld., Chuangye Rd., Nanshan District, Shenzhen, Guangdong TEL: 86-755-2605 5363, 2605 5364; FAX: 86-755-2605 5365 http://www.token.com.tw rfq token.com.tw Token Electronics Industry Co., Ltd. CHIP RESISTORS TOKEN Surface Mount Chip Resistors

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Page 1: Chip Resistor

Taiwan: No. 137, Sec. 1, Chung Shin Rd., Wu Ku Hsiang, Taipei Hsien, Taiwan, R.O.CTEL: 886-2-2981 0109; FAX: 886-2-2988 7487

China: 12F, Zhongxing Industry Bld., Chuangye Rd., Nanshan District, Shenzhen, GuangdongTEL: 86-755-2605 5363, 2605 5364; FAX: 86-755-2605 5365

http://www.token.com.tw rfq token.com.tw

Token Electronics Industry Co., Ltd.

CHIP RESISTORS

TOKEN

Surface Mount Chip Resistors

Page 2: Chip Resistor

Specification Changed or Version Updated will be posted at irregular intervals.All Updated and Final Specifications, Please Confirm with TOKEN ELECTRONICS REPRESENITIVES.

http://www.token.com.twrfq token.com.tw

Notice:

:

:

Information

Terminology & Glossary ----------------------------------------------------------------------- 02

General Information ----------------------------------------------------------------------------- 01

Product Index

Chip Precision Resistors - AR Series ----------------------------------------------------- 08

Surface Mount Chip Resistors

Chip Thin Film Precision Anti-Corrosive Resistors - PR Series ----------------- 15

Chip Pulse Withstanding Resistors - PWR Series ------------------------------------ 20

Thick Film Chip Resistors - FCR Series -------------------------------------------------- 27

Application Notes -------------------------------------------------------------------------------- 06

Chip Array Resistors - RCA Series --------------------------------------------------------- 27

Network Resistors - RCN Series ------------------------------------------------------------ 27

Current Sense Metal Strip Chip Resistors - LRC Series ---------------------------- 42

Surface Mount Current Detecting Resistors - CS Series --------------------------- 47

Thin Film Current Sensing Chips - TCS Series ---------------------------------------- 55

Low Resistance Resistors

Chip High Voltage Resistors - HVR Series ---------------------------------------------- 33

Page 3: Chip Resistor

Chip Resistors General Information

Surface MountChip ResistorsGeneral Infornation

TOKEN

Token Thin Film Chips Add Powerful New OptionsToken electronics provides the industry’s most comprehensive range of precision thin film technologies for discrete, network, and integrated passive components used in instrumentation; automotive electronics; communications systems; and portable electronics applications. Ultra-reliable precision Nichrome resistive elements are available on ceramic or silicon substratesin a wide variety of surface mount resistors.

In response to market demands for increased precision and stability, Token has expanded range of nichrome thin-film chip resistors. Offering solutions to precision test and measurement and voltage regulation across industrial, military and medical monitoring equipment markets designed to offer superior humidity performance.

Token Thick Film Chips Cut The Cost of Precision ResistorsToken electronics has developed an extensive range of thick film / thin film resistive technologies for electronic circuits in power supplies; test and measurement; industrial electronics; telecommunications; audio circuits; automotive control systems; lighting controls; medical electronics; industrial equipment; and control systems applications.

In addition to this, Proven thick film technologies from Token electronics provide a large range of standard resistive low ohmic current sense products for critical battery management, and line termination. The enhanced performance of the chips is made possible by the precise use of the best resistance inks and a closely controlled production process.

Token Low Ohmic Chips come in Smaller Sizes and Minimise Power ConsumptionToday’s electronic devices are becoming smaller and smaller. As a result, designers are moving more towards surface mount components not only for new designs but also to design out large axial and other through-hole resistors.

In most cases this is a straight forward task as several resistor manufacturers offer chip resistors with performances to match axial parts. However in some cases, due to power rating or pulse withstanding requirements, this has been impossible. The requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems. To meet this de-mand Token electronics have designed a Pulse Withstanding Chip Resistor (PWR Series).

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Page 4: Chip Resistor

Chip Resistors Terminology Glossary

Surface MountChip ResistorsTerminology Glossary

TOKEN

Selecting the optimum chip technology necessary to best match the performancerequirementsSurface mount resistors are main key of electronic components composed electronic circuit. Chips are developed with demands of diverse electronic circuits and used. To summarize the application tech-nique about surface mount resistors use for electric machine and tools, especially, which need high density mount in these chips. To make the best fit selection of chip resistors, in general, confirm with the characteristic of that circuit, as following steps:

1. Single chip resistor or Composite chip resistor; 2. For single chip resistor, there is an option of thick-film chip or thin-film chip; 3. For composite chips, there is another option of chip resistor array (common terminal circuit) or chip resistor network (isolated circuit); 4. For applications required pulse withstanding, working voltage ratings (power wattage) is one of key factors. 5. For applications required stability and precision, look for Token’s Electrical Specifications for TCR and Resistance Tolerance parameters.

Whether you’re designing circuit for telecommunications, computers, consumer electronics or office equipment, Token has the right chips for your application.

The Difference between Thin Film and Thick FilmThe principal difference between thick film and thin film resistors is not the actual thickness of the film, but rather how the film is applied to the chip substrate surface (SMD resistors) or the cylinder (axial resistors).

Thin film resistors are made by sputtering (a method of vacuum deposition) the resistive material onto an insulating substrate. The film is then etched in a similar manner to the old (subtractive) process for making printed circuit boards; that is, the surface is coated with a photo-sensitive material, then cov-ered by a pattern film, irradiated with ultraviolet light, and then the exposed photo-sensitive coating is developed, and underlying thin film is etched away.

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Page 5: Chip Resistor

Chip Resistors Terminology GlossaryTOKENThick Film Resistor is manufactured by screen-printed a much thicker conductive paste of Ceramic and Metal, called Cermet, onto an alumina ceramic substrate. This composite of glass and conductive ceramic (cermet) material is then baked in an oven at about 850 °C to form the film.

Thin film resistor has better TCR and tighter tolerance than thick film due to sputtering technology preci-sion timing control while thick film resistor has better pulse withstanding ability than thin film because of the thickness of film.

ESD Sensitivity of Chip ResistorsThe sensitivity level of resistors used in electronic equipment to an electrostatic discharge (ESD) varies from a few hundred volts to a few tens of kilovolts. Ways to make resistors more robust to ESD are sug-gested.

The most popular electronic assembly method today is the surface mount technology, SMT. Manufacturers of components responded to this trend by developing standard sizes of surface mounted chips. Miniaturiza-tion leads to the use of smaller sized SMT chips and this causes an increase in the sensitivity of electronic equipment to ESD. ESD voltage levels which do not affect larger resistor chips may be dangerous for smaller sizes because of their smaller heat capacity.

Therefore, resistance value by ESD characteristic tends to become large following on becoming small. Moreover, it is influenced by conductive mechanism of resistive material, resistance value trends to be in-fluenced with the range from 100 Ω to 100k Ω, and the ESD characteristic is hard to be influenced by ESD in the domain where resistance value is lower than that range or a high domain.

Temperature Coefficient of Resistance (TCR)The Temperature Coefficient of Resistance (TCR) is expressed as the change in resistance in ppm (0.0001%) with each degree of change in temperature Celsius (°C). For example, a resistor with a TCR of +100 ppm/°C will change +0.1% total over a 10-degree change and +1% total over a 100-degree change.

The TCR value quoted on specification sheets is typically quoted as being referenced at +25°C and is the +25°C to +75°C slope of the TCR curve. TCR is typically not linear, but parabolic with temperature, as illustrated by the accompanying fig-1. Often the circuit designer treats the TCR as being linear unless very accurate measurements are needed. MIL STD 202 Method 304 is often referenced as a standard for measuring TCR. The following formula expresses the rate of change in resistance value per 1 °C in a pre-scribed temperature range:

TCR (ppm/°C) = (R - Ro) / Ro × 1 / (T - To) × 106

R: Measured resistance (Ω) at T °C; Ro: Measured resistance (Ω) at To °C T: Measured test temperature (°C); To: Measured test temperature (°C)

In the context of a resistor network, this TCR value is called the absolute TCR in that it defines the TRC of a specific resistor element.

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Page 6: Chip Resistor

Chip Resistors Terminology Glossary

Maximum Working VoltageThe maximum voltage applied continuously to a resistor or a resistor element. The maximum value of the applicable voltage is the rated voltage at the critical resistance value or lower. If the circuit designs per-mits, the choice of a high ohmic value resistor or divider network will improve the resistor’s performance because it will operate at lower power.

TOKEN

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0

2000

4000

6000

8000

10000

12000

Cold TCR (CTCR) is - 100ppm/ °C from -25 °C to +25 °C

(The slope of this portion of the parabolic curve is -100 ppm/°C)

TCR (sometimes called the hotTCR or HTCR) is +25 ppm/ °Cfrom +25 °C to +75 °C

(The slope of this portion of theparabolic curve is +25 ppm/ °C)

Temperature (°C)

Page 7: Chip Resistor

Chip Resistors Terminology Glossary

Power RatingPower ratings are based on physical size, allowable change in resistance over life, thermal conductivity of materials, insulating and resistive materials, and ambient operating conditions. For best results, employ the largest physical size resistors at the less than their maximum rated temperature and power. Never use them continuously at their maximum rating unless you are prepared to accept the maximum allowed life cycle changes. If the circuit designs permits, the choice of a high ohmic value resistor or divider network will minimize the power level and improve the resistor’s performance as it is operating at a lower power level.

Rated PowerRated power is the maximum value of power (watts), which can be continuously applied to a resistor at a rated ambient temperature. The basic mathematical relationship is Equation: Power (Watts) = (Current (Amps))2 × Resistance (Ohm).

If the circuit designs permits, the choice of a high ohmic value resistor or divider network will minimize the power level and improve the resistor’s performance because it is operating at a lower power and tem-perature level.

Rated VoltageThe maximum voltage applied continuously to a resistor at the rated ambient temperature. Rated voltage is calculated from the following formula, but it must not exceed the maximum working voltage. Equation: Rated Voltage (V) = (Rated Power (W) × Nominal Resistance Value (Ω))1/2

High voltage resistors often are potted or operated in oil as the arc over voltage, in air, is approximately 10,000 volts per inch. Token’s resistors feature higher voltage ratings due to their high square count and associated design characteristics.

TOKEN

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0

20

40

60

80

100

120

Power Derating Curve

Ambient Temp. °C

Rat

ed P

ower

%

25 °C

5MM

5MN

160140120100806040200-20-40

Page 8: Chip Resistor

Safety Precautions 1. Avoid excessive bending of printed circuit boards in order to protect the resistors from abnormal stress.

2. When soldering with a soldering iron, never touch the body of chip resistor with the tip of the soldering iron.When using a soldering iron with a high temperature tip, finish soldering as quickly as possible (within three seconds at 350 °C max.).

3. Take measures against mechanical stress during and after mounting of Chips, so as not to damage their electrodes and protective coatings.Be careful not to misplace the resistors on the land patterns. Otherwise, solder bridging may occur.

4. If a transient load like a pulse is expected to be applied, check and evaluate the operations of the resistors before use.Never exceed the rated power. Otherwise, the performance and reliability of the chip device may be damaged.

5. As the amount of applied solder becomes larger, the mechanical stress applied to the resistors increases,causing problems such as cracks and faulty characteristics. Avoid applying an excessive amounts of solder.

6. Do not apply shock to the resistors or pinch them with a hard tool (e.g. pliers and tweezers). Otherwise, the protective coatings and body of chip device may be chipped, affecting their performance.

7. Do not use halogen-based or other high-activity flux. Otherwise, the residue may harm the resistors’ performance and reliability.

Chip Resistors Application Notes

Chip ResistorsApplication Notes

Surface Mount Device Application Notes

TOKEN

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Page 9: Chip Resistor

Chip Resistors Application Notes

Precautions for use 1. Carefully position these products so that their temperatures will not exceed the category temperature range due to the effects of neighboring heat-generating components. Do not mount or place heat-generating components or inflammables, such as vinyl-coated wires, near these products.

2. Note that non-cleaning solder, halogen-based highly active flux, or water-soluble flux may deteriorate the performance or reliability of the products.

3. Carefully select a flux cleaning agent for use after soldering. An unsuitable agent may deteriorate the performance or reliability. In particular, when using water or a water-soluble cleaning agent, be careful not to leave water residues. Otherwise, the insulation performance may be deteriorated.

4.These products are not intended for use in the following special conditions. Before using the products, carefully check the effects on their quality and performance, and determine whether or not they can be used.

In salty air or air with a high concentration of corrosive gas, such as SO2, Cl2, H2S, NH3, or NO2.

* Please take measures to avoid any of ESD environments. Smaller components are more sensitive to ESD.

* Avoid any environment where strong electromagnetic waves exist.

* In an environment where these products cause dew condensation

* In liquid, such as water, oil, chemicals, or organic solvent

* In direct sunlight, outdoors, or in dust

Precautions for storageThe performance of these products including the solderability is guaranteed, provided that they remain packed as they were when delivered and stored at a temperature of 5°C to 35°C and a relative humidity of 45% to 85%.

TOKEN

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Page 10: Chip Resistor

Applications

- Converters- Medical Equipment- Automatic Equipment Controller- Testing / Measurement instrument- Printer Equipment, Consumer Product- Communication Device, Cell phone,GPS,

PDA

AR Precision Thin-Film Chip Resistors

Thin-Film PrecisionChip ResistorsChip Thin-Film Resistors (AR) Take Precision Pole Position & Add Powerful New Options.

Preview

In response to market demands for increased precision and stability, Token Passive Components has expanded its ARSeries of nichrome thin-film chip resistors into three sectors, Standard, High-Precision, and High-Power resistor.

Offering a wide value range with closer tolerances and low TCR figures, Token offers a surface mount resistor with a defined total contour that provides high stability under temperature fluctuations of 5ppm/°C and with a tolerancedown to ± 0.01%.

The AR Series offering solutions to precision test and measurement and voltage regulation across industrial, military and medical monitoring equipment markets proposing superior tight tolerance, low TCR, and high power rating performance.

The range now also offers additional chip sizes. Key features of the enhanced AR Series include the availability of all standard sizes from AR01(0201), AR02(0402), AR03(0603), AR05(0805), AR06(1206), AR13(1210), AR10(2010), to AR12(2512).

The AR benefits from an impervious internal passivation layer applied in addition to the normal protective coating. When constructing the AR Chip Series, a Ni/Cr thin-film material is selectively deposited on an alumina substrate, together with Ni and Sn metallic contacts at each end layer plating. The AR chips are heat treated to give the required temperature coefficient (TCR) and stability, and then a precisely controlled laser trim process adjusts the resistance value.

The AR Series is available in taping packaging and is RoHS compliant and lead free.For non-standard technical requirements and special applications, please contact us with your specific needs.

Features

- Miniature Size 0210 available- Thin Film Passivated NiCr Chips - Very Tight Tolerance Down to ±0.01%- Extremely Low TCR Down to ±5PPM/°C- Wide Resistance Value Range 1 Ω - 3Mega Ω- Products with Pb-free Terminations Meet RoHS Requirments

TOKEN

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Page 11: Chip Resistor

AR Precision Thin-Film Chip Resistors

Dimensions (Unit: mm)

(AR) Standard Electrical Standard Electrical Specifications

Sn PlatingNi Plating

Thin Film NiCr ConductorPassivated NiCr Resistive Element

Alumina Ceramic Substrate

Overcoat

Marking

W

T

D2D2

D1 D1

L

Codes L (Unit: mm) W (Unit: mm) T (Unit: mm) D1 (Unit: mm) D2 (Unit: mm)AR01 (0201) 0.58±0.05 0.29±0.05 0.23±0.05 0.12±0.05 0.15±0.05AR02 (0402) 1.00±0.05 0.50±0.05 0.30±0.05 0.20±0.10 0.20±0.10AR03 (0603) 1.55±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20AR05 (0805) 2.00±0.15 1.25±0.15 0.55±0.10 0.30±0.20 0.40±0.25AR06 (1206) 3.05±0.15 1.55±0.15 0.55±0.10 0.42±0.20 0.35±0.25AR13 (1210) 3.10±0.15 2.40±0.15 0.55±0.10 0.40±0.20 0.55±0.25AR10 (2010) 4.90±0.15 2.40±0.15 0.55±0.10 0.60±0.30 0.50±0.25AR12 (2512) 6.30±0.15 3.10±0.15 0.55±0.10 0.60±0.30 0.50±0.25

Type Power Rating at 70°C

Operating Temp. Range

Max Operating Voltage

Max Overloading

Voltage

Resistance Tolerance Resistance Range TCR

AR01(0201) 1/32W -55 ~+155°C 15V 30V ±0.5%

±1.0%50Ω~5KΩ ±25PPM/°C50Ω~33KΩ ±50PPM/°C

AR02(0402) 1/16W -55 ~+155°C 25V 50V

±0.10%±0.25%±0.50%

10Ω~205KΩ ±25PPM/°C±50PPM/°C

AR03(0603) 1/16W -55 ~+155°C 50V 100V

±0.05% 4.7Ω~150KΩ±25PPM/°C±50PPM/°C

±0.10% 4.7Ω~1MΩ±0.25%±0.50% 2Ω~1MΩ

AR05(0805) 1/10W -55 ~+155°C 100V 200V

±0.05% 4.7Ω~500KΩ±25PPM/°C±50PPM/°C

±0.10% 4.7Ω~2MΩ±0.25%±0.50% 1Ω~2MΩ

AR06(1206) 1/8W -55 ~+155°C 150V 300V

±0.05% 4.7Ω~1MΩ±25PPM/°C±50PPM/°C

±0.10% 4.7Ω~2.5MΩ±0.25%±0.50% 1Ω~2.5MΩ

Continued on the following page.

TOKEN

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Page 12: Chip Resistor

AR Precision Thin-Film Chip Resistors

(AR) High-Precision Electrical Specifications

Type Power Rating at 70°C

Operating Temp. Range

Max Operating Voltage

Max Overloading

Voltage

Resistance Tolerance Resistance Range TCR

AR13(1210) 1/5W -55 ~+155°C 150V 300V

±0.05% 4.7Ω~1MΩ±25PPM/°C±50PPM/°C

±0.10% 4.7Ω~2.5MΩ±0.25%±0.50% 1Ω~2.5MΩ

AR10(2010) 1/4W

-55 ~+155°C 150V 300V

±0.05% 4.7Ω~1MΩ±25PPM/°C±50PPM/°C

±0.10% 4.7Ω~3MΩAR12(2512) 1/2W ±0.25%

±0.50% 1Ω~3MΩ

Type Power Rating at 70°C

Operating Temp. Range

Max Operating Voltage

Max Overloading

Voltage

Resistance Tolerance

Resistance Range TCR

AR02(0402) 1/16W -55 ~ +155°C 25V 50V

±0.01%±0.05%±0.10%

49.9Ω~3KΩ ±5PPM/°C

49.9Ω~12KΩ ±10PPM/°C±15PPM/°C

AR03(0603) 1/16W -55 ~ +155°C 50V 100V

±0.01%±0.05%±0.10%

25Ω~15KΩ ±5PPM/°C

25Ω~100KΩ ±10PPM/°C±15PPM/°C

±0.10% 4.7Ω~332KΩ ±10PPM/°C

AR05(0805) 1/10W -55 ~ +155°C 100V 200V

±0.01%±0.05%±0.10%

25Ω~30KΩ ±5PPM/°C

25Ω~200KΩ ±10PPM/°C±15PPM/°C

±0.05%±0.10% 4.7Ω~500KΩ ±10PPM/°C

AR06(1206) 1/8W -55 ~ +155°C 150V 300V

±0.01%±0.05%±0.10%

25Ω~50KΩ ±5PPM/°C

25Ω~500KΩ ±10PPM/°C±15PPM/°C

±0.10% 4.7Ω~1MΩ ±10PPM/°C

AR13(1210) 1/5W -55 ~ +155°C 150V 300V

±0.01%±0.05%±0.10%

25Ω~50KΩ ±5PPM/°C

25Ω~500KΩ ±10PPM/°C±15PPM/°C

±0.10% 4.7Ω~1MΩ ±10PPM/°C

AR10(2010) 1/4W -55 ~ +155°C 150V 300V

±0.01%±0.05%±0.10%

25Ω~100KΩ ±5PPM/°C

25Ω~500KΩ ±10PPM/°C±15PPM/°C

±0.10% 4.7Ω~1MΩ ±10PPM/°C

AR12(2512) 1/2W -55 ~ +155°C 150V 300V

±0.01%±0.05%±0.10%

25Ω~100KΩ ±5PPM/°C

25Ω~500KΩ ±10PPM/°C±15PPM/°C

±0.10% 4.7Ω~1MΩ ±10PPM/°C

Continued from the preceding page.

TOKEN

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Page 13: Chip Resistor

AR Precision Thin-Film Chip Resistors

(AR) High-Power Rating Electrical Specifications

Type Power Rating at 70°C

Operating Temp. Range

Max Operating Voltage

Max Overloading

Voltage

Resistance Tolerance

Resistance Range TCR

AR03(0603) 1/10W -55 ~ +155°C 50V 100V

±0.10%±0.25%±0.50%

10Ω~332KΩ ±25PPM/°C±50PPM/°C

AR05(0805) 1/8W -55 ~ +155°C 150V 300V

±0.10%±0.25%±0.50%

4.7Ω~1MΩ ±25PPM/°C±50PPM/°C

AR06(1206) 1/4W -55 ~ +155°C 200V 400V

±0.10%±0.25%±0.50%

4.7Ω~1MΩ ±25PPM/°C±50PPM/°C

AR13(1210) 1/3W -55 ~ +155°C 200V 400V

±0.10%±0.25%±0.50%

4.7Ω~1MΩ ±25PPM/°C±50PPM/°C

Note: Token has the ability to manufacture above options based on customer’s requirement.

Recommend Land Pattern (Unit: mm)

B A

C

Codes A B CAR12 4.90 1.60 3.10±0.2AR10 3.60 1.40 2.50±0.2AR13 2.00 1.15 2.50±0.2AR06 2.00 1.15 1.70±0.2AR05 1.00 1.00 1.35±0.2AR03 0.80 1.00 0.90±0.2AR02 0.50 0.50 0.60±0.2AR01 0.25 0.30 0.40±0.2

TOKEN

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Page 14: Chip Resistor

AR Precision Thin-Film Chip Resistors

Packaging

T

Φ C

Φ A

Φ B

W

Codes ΦA ΦB ΦC W T PaperTape(PCS)

Emboss PlasticTape

(PCS)AR01 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 10,000 -AR02 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 10,000 -AR03 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -AR05 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -AR06 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -AR13 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -AR10 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000AR12 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000

Tape Specifications

T

Bottom Tape

Paper Tape

Top Tape

Resistor A

B

Φ D0

P1 P2 P0

E

F W

direction of unreeling

Codes A B W E F P0 P1 P2 ΦD0 T

AR01 0.40±0.05 0.70±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.265±0.05AR02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.40±0.03AR03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03AR05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05AR06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05AR13 2.75±0.05 3.40±0.05 8.0±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.60±0.10 0.75±0.05

TOKEN

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Page 15: Chip Resistor

AR Precision Thin-Film Chip Resistors

Emboss Plastic Tape Specifications

Top Tape

ResistorEmboss Tape

A

B

Φ D0

P1 P2 P0

F

E

W

direction of unreelingΦ D1=1.5min

T

Codes A B W E F P0 P1 P2 ΦD0 TAR10 2.85±0.10 5.45±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20AR12 3.40±0.10 6.65±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20

Emboss Plastic Tape Specifications

Pow

er R

atio

n (%

)

100

806040

30

200

20 40 60 80 1601401201000 180

Ambient Temperature (°C)

70

ItemSpecification

Test MethodTol.≤0.05% Tol.>0.05%

Temperature Coefficient of Resistance AS Spec MIL-STD-202F Method 304

+25/-55/+25/+125/+25°C

Short Time OverloadΔR±0.05% ΔR±0.5% JIS-C-5202-5.5

RCWV*2.5 or Max Overloading Voltage , 5 seconds.ΔR±0.5% for high power ratingDielectric Withstand Voltage By type MIL-STD-202F Method 301

Apply Max Overload Voltage for l minute

Insulation Resistance >1000M Ω MIL-STD-202F Method 302Apply 100VDC for 1minute

Thermal Shock ΔR±0.05% ΔR±0.25% MIL-STD-202F Method 107G-55°C~150°C, 100cycles

Load LifeΔR±0.05% ΔR±0.2% MIL-STD-202F Method 108A

RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF, 1000~1048 hours

>7KΩ ΔR±0.5%ΔR±0.5% for high power rating

humidity (Steady State )ΔR±0.05% ΔR±0.3% MIL-STD-202F Method 103B

40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hoursΔR±0.5% for high power rating

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Continued on the following page.

Page 16: Chip Resistor

AR Precision Thin-Film Chip Resistors

ItemSpecification

Test MethodTol.≤0.05% Tol.>0.05%

Resistance to dry heat ΔR±0.05% ΔR±0.2% JIS-C-5202-7.2 ; 96 hours @ +155°C without load

Low Temperature OperationΔR±0.05% ΔR±0.2% JIS-C-5202-7.1

1hour, -65°C, followed by 45minutes of RCWVΔR±0.5% for high power ratingBending Strength ΔR±0.05% ΔR±0.2% JIS-C-5202-6.1.4; Bending Amplitude 3mm for 10secondsSolderability 95% min coverage MIL-STD-202F Method 208H; 260°C±5°C, 2±0.5(sec)Resistance to Soldering Heat ΔR±0.05% ΔR±0.2% MIL-STD-202F Method 210E; 260±5°C, 10±1 second

Note: Remark: Storage Temperature: 25±3°C; Humidity < 80%RH

How to Order

05

B TRAR C3 X 4700

Code Dimensions(L×W)01 0.58×0.29mm EIA020102 1.00×0.50mm EIA040203 1.60×0.80mm EIA060305 2.00×1.25mm EIA080506 3.00×1.50mm EIA120613 3.10×2.40mm EIA121010 4.90×2.40mm EIA201012 6.30×3.10mm EIA2512

Part Number: AR Dimensions(L×W)

Resistance ToleranceCode Resistance Tolerance

T ±0.01%A ±0.05%B ±0.10%C ±0.25%D ±0.50%F ±1.00%

Code TCRS ±5ppm /°CB ±10ppm /°CN ±15ppm /°CC ±25ppm /°CD ±50ppm /°C

Package

TCR

MarkingCode Power Rating

Standard Marking for E96/E24

N No Marking

Code PackagingP Bulk

TR Taping Reel

ResistanceCode Resistance0010 1Ω 4R70 4.7Ω1000 100Ω4992 49900Ω1003 100000Ω

Higher Power RatingCode Resistance

T 1WU 1/2WO 1/3WV 1/4WP 1/5WW 1/8WX 1/10WY 1/16WZ 1/32W

Back to 1st Page - Precision Chip Resistors AR

Continued from the preceding page.

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Page 17: Chip Resistor

Preview

Token Electronics has introduced a new line of anti-corrosive precision chip resistors that eliminates moisture concerns associated with typical Nickel Chromium precision resistors. The PR Series is an ideal low-cost alternative for expensive and hard-to-find tantalum nitride chip resistors.

A proprietary passivation layer is introduced between the nichrome resistive element with a superior alumina substrate and the epoxy overcoat to ensure stable performance and long life in the harshest and wettest environments.

In MIL-STD-202F method moisture testing, the PR Series demonstrated excellent stability over time and no significant shift in resistance after the 1000 hour life test. Applications require operation in humid or high moisture environments or have experienced corrosion problems with standard Nichrome thin film resistors. For those applications, long term extended humidity testing is essential before a part can be considered for usage on a design.

Designated the PR Series, it is available in industry standard 0402, 0603, 0805, 1206, 2010, to 2512 sizes and has a resistance range from 10 Ω to 1M Ω, with tolerances tight to ± 0.10% and TCRs as low as 25ppm/°C. The PR Series has an operating temperature range of -55°C to +155°C. The PR chip also offers outstanding electrical stability and environmental stability performance that would be expected from a precision resistor.

The standard packaging is tape and reel in 4Kpc, 5Kpc, and 10Kpc quantities depending on part size. Most sizes and resistance values are also offered in stock, making them an outstanding choice to support quick turn shortages. Pricing varies with size, tolerance, and TCR and ranges in reel quantities.

The chip PR series is lead-free and RoHS compliant. Detailed specifications, both mechanical and electrical, please contact our sales representative for more information.

Features

- Tight Tolerance down to ± 0.1% - Wide R-Value Range 10 Ω ~ 1Meg Ω- Extremely Low TCR down to ±25 PPM/°C- Special Passivated NiCr Film for Anti-Acid and Anti-Damp- Long Term Life Stability with Advance Thin Film Technology - Demonstrated the Anti-CorrosionClaims Characterized by Ta2N

PR Anti-Corrosive Chip Resistor

(PR) Anti-Corrosive Series of Moisture-Proof Chip Resistors for High Humidity Precision Applications

Applications

- Telecommunication Device- Automotive,Medical Equipment - Outdoor Electronic Applications - High-end Multimedia Electronics - Automatic Equipment Controller Devices- High-end Computer, Industrial Equipment

Anti-Corrosive Precision Chip Resistors

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Page 18: Chip Resistor

PR Anti-Corrosive Chip Resistor

(PR) Surface Mount Series Dimensions (Unit: mm)

Standard Electrical Specifications

Protective Layer

Sn Plating

Ni Plating

Thick Film Ni/Cr Conductor

Resistive Element

Alumina Substrate

Overcoat

Marking

W

T

D2D2

D1 D1

L

Codes L W T D1 D2PR02 (0402) 1.00±0.05 0.50±0.05 0.30±0.05 0.20±0.10 0.20±0.10PR03 (0603) 1.55±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20PR05 (0805) 2.00±0.15 1.25±0.15 0.55±0.10 0.30±0.20 0.40±0.25PR06 (1206) 3.05±0.15 1.55±0.15 0.55±0.10 0.42±0.20 0.35±0.25PR10 (2010) 4.90±0.15 2.40±0.15 0.55±0.10 0.60±0.30 0.50±0.25PR12 (2512) 6.30±0.15 3.10±0.15 0.55±0.10 0.60±0.30 0.50±0.25

TypePower

Ratingat 70°C

Operating Temp. Range

Max Operating Voltage

Max Overloading

Voltage

Resistance Tolerance

ResistanceRange TCR

PR02 (0402) 1/16W -55 ~

+155°C 25V 50V±0.10%±0.25%±0.50%

25Ω~25KΩ ±25PPM / °C±50PPM / °C

PR03 (0603) 1/16W -55 ~

+155°C 50V 100V±0.10%±0.25%±0.50%

25Ω~332KΩ ±25PPM / °C±50PPM / °C

PR05 (0805) 1/10W -55 ~

+155°C 100V 200V±0.10%±0.25%±0.50%

10Ω~800KΩ ±25PPM / °C±50PPM / °C

PR06 (1206) 1/8W -55 ~

+155°C 150V 300V±0.10%±0.25%±0.50%

10Ω~1MΩ ±25PPM / °C±50PPM / °C

PR10 (2010) 1/4W -55 ~

+155°C 150V 300V±0.10%±0.25%±0.50%

10Ω~1MΩ ±25PPM / °C±50PPM / °C

PR12 (2512) 1/2W -55 ~

+155°C 150V 300V±0.10%±0.25%±0.50%

10Ω~1MΩ ±25PPM / °C±50PPM / °C

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Page 19: Chip Resistor

PR Anti-Corrosive Chip Resistor

Recommend Land Pattern (Unit: mm)

B A

C

Codes A B CPR12 (2512) 4.90 1.60 3.10±0.2PR10 (2010) 3.60 1.40 2.50±0.2PR06 (1206) 2.00 1.15 1.70±0.2PR05 (0805) 1.00 1.00 1.35±0.2PR03 (0603) 0.80 1.00 0.90±0.2PR02 (0402) 0.50 0.50 0.60±0.2

Surface Mount Chip (PR) Packaging Quantity & Reel Specifications (Unit: mm)

T

Φ C

Φ A

Φ B

W

Codes ΦA ΦB ΦC W T Paper Tape (PCS)

Emboss Plastic Tape

(PCS)PR02 (0402) 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 10,000 -PR03 (0603) 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -PR05 (0805) 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -PR06 (1206) 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -PR10 (2010) 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000PR12 (2512) 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000

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Page 20: Chip Resistor

PR Anti-Corrosive Chip Resistor

Paper Tape Specifications (Unit: mm)

Emboss Plastic Tape Specifications (Unit: mm)

T

Bottom Tape

Paper Tape

Top Tape

Resistor A

B

Φ D0

P1 P2 P0

E

F W

direction of unreeling

Codes A B W E F P0 P1 P2 ΦD0 TPR02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.40±0.03PR03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03PR05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05PR06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05

Top Tape

ResistorEmboss Tape

A

B

Φ D0

P1 P2 P0

F

E

W

direction of unreelingΦ D1=1.5min

t

Codes A±0.10 B±0.10 W±0.10 E±0.10 F±0.05 P0±0.05 P1±0.10 P2±0.05 ΦD0+0.10 T±0.20PWR10 2.85 5.45 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00PWR12 3.40 6.65 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00

Power Derating Curve

Pow

er R

atio

n (%

)

100

806040

30

200

20 40 60 80 1601401201000 180

Ambient Temperature (°C)

70

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PR Anti-Corrosive Chip Resistor

Packaging

Test ItemSpecification

Test MethodSize 0603/0805/1206/2010/2512 Size 0402

Short Time Overload ≤ ±0.02% ≤ ±0.1% RCWV*2.5 or Max Overloading Voltage, 2 seconds

Thermal Shock ≤ ±0.02% ≤ ±0.1% MIL-STD-202F Method 107G -55°C~125°C, 100 cycles

Load Life ≤ ±0.05% ≤ ±0.25%MIL-STD-202F Method 108A RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours

Humidity(Steady State) ≤ ±0.05% ≤ ±0.5%

MIL-STD-202F Method 103B 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours

Resistance to Dry Heat ≤ ±0.05% ≤ ±0.5% JIS-C-5202-7.2

1000 hours @ +155°C without loadResistance to Soldering Heat ≤ ±0.02% ≤ ±0.1% MIL-STD-202F Method 210E

260±5°C, 10±1seconds

Solderability 95%min coverage MIL-STD-202F Method 208H 245°C±5°C, 3±0.5(sec)

Note: Storage Temperature: 25±3°C; Humidity: <80%RH

How to Order

02

D TRPR C3 1002

Part Number

Code Dimensions(L×W) EIA02 1.00×0.50mm 040203 1.60×0.80mm 060305 2.00×1.25mm 080506 3.00×1.50mm 120610 4.90×2.40mm 201012 6.30×3.10mm 2512

Dimensions(L×W) (mm)

Resistance Tolerance (%)Code Resistance Tolerance

B ±0.10%C ±0.25%D ±0.50% Code Marking

Standard Marking for E96/E24N No Marking

Marking

TCR (ppm/°C)

Code Resistance1000 100Ω 2201 2200Ω1002 10000Ω4992 49900Ω1003 100000Ω

PackageCode PackageTR Taping ReelP Bulk

Resistance (Ω)

Code MarkingC3 ±25ppm/°CC2 ±50ppm/°C

Back to 1st Page - Anti-Corrosive Precision(PR)

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Page 22: Chip Resistor

PWR Pulse Withstanding Chip Resistors

Features

- High Power Rating .- Tolerance from ±0.5%~5%.- Improved Working Voltage Ratings.- Excellent Pulse Withstanding Performance.- Standard Package sizes of 0805, 1206, 2010, and 2512.

Applications

- Power Supplies, Diagnostic Equipment.- Industrial Controls, LCD Video Monitors. - Portable Battery Chargers, Medical Devices.- Motor Controls and Line-Powered Equipment.- Metering (Testing/Measurement), Circuit Protection Devices .

Token (PWR) Pulse Withstanding Chip Resistors Provide 50 Percent Increase in Power Dissipation

Pulse WithstandingChip Resistors

Preview

As electronic design engineers have increased the power density of their equipment, the demand for smaller surface mount single-chip circuit protection resistors has also increased. Token developed the PWR Series resistors to provide an economical alternative to bulky molded wirewound components or multi-chip solutions while saving both PC board space and manufacturing costs.

To meet the increased demand for the PWR Series resistors, Token has developed a series of pulse withstanding chip resistors with improved power ratings in reduced surface mounted sizes. Designated the PWR Series, the chip resistors deliver up to 50 percent higher power ratings than conventional surface mount resistors - up to1.5W in a standard 2512 size chip.

Token is able to boost this power rating up to 50 percent through a combination of proprietary power film materials and advanced manufacturing processes. The PWR Series Resistors are available in four standard sizes (0805, 1206, 2010 and 2512) with power ratings from 0.125W to 1.5W, and maximum operating voltage ratings for 100V to 500V. Resistance range is from 10 Ω to 20 MΩ, with tolerance tight to 0.5 percent. The PWR meets restriction of hazardous substances RoHS directive and RoHS compliance.

Along with the increased power ratings, the PWR Series resistors also feature high surge and high voltage ratings, making them extremely stable in demanding surge and pulse environments. The PWR Series chip resistors are specified for use in power supplies, circuit protection devices, portable battery chargers, motor controls and line-powered equipment.

Token will also produce devices outside these specifications to meet specific customer requirements, please contact our sales for more information.

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PWR Pulse Withstanding Chip Resistors

Dimensions (Unit: mm)

Standard Electrical Specifications

Protective Layer

Sn Plating

Ni Plating

Thick Film Ni/Cr Conductor

Resistive Element

Alumina Substrate

Overcoat

Marking

W

T

D2D2

D1 D1

L

Codes L W T D1 D2PWR05 (0805) 2.00±0.15 1.25±0.15 0.55±0.10 0.30±0.20 0.40±0.25PWR06 (1206) 3.05±0.15 1.55±0.15 0.55±0.10 0.50±0.30 0.40±0.25PWR10 (2010) 5.00±0.20 2.45±0.15 0.60±0.15 0.60±0.30 0.50±0.25PWR12 (2512) 6.30±0.15 3.10±0.15 0.55±0.10 0.60±0.30 0.50±0.25

Type Power Ratingat 70°C

Operating Temp. Range

Max Operating Voltage

Resistance Tolerance

Resistance Range TCR

PWR05 (0805) 0.125W -55 ~ +155°C 150V

±0.5%±1.0%±2.0%±3.0%±5.0%

300Ω~20MΩ ±100PPM / °C

PWR06 (1206) 0.33W -55 ~ +155°C 200V 10Ω~299Ω ±200PPM / °C

PWR10 (2010) 0.75W -55 ~ +155°C 400V

±0.5%±1.0%±2.0%±3.0%±5.0%

20.1Ω~10MΩ ±100PPM / °C

PWR12 (2512) 1.5W -55 ~ +155°C 500V 10Ω~20Ω ±200PPM / °C

Recommend Land Pattern (Unit: mm)

B A

C

Codes A B CPWR05 (0805) 1.00 1.00 1.35±0.2PWR06 (1206) 2.00 1.15 1.70±0.2PWR10 (2010) 3.60 1.40 2.50±0.2PWR12 (2512) 4.90 1.60 3.10±0.2

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Page 24: Chip Resistor

PWR Pulse Withstanding Chip Resistors

Packaging Quantity & Reel Specifications (Unit: mm)

Codes ΦA ΦB ΦC W T Paper Tape (PCS)

Emboss Plastic Tape (PCS)

PWR05 (0805) 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -PWR06 (1206) 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -PWR10 (2010) 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000PWR12 (2512) 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000

T

Φ C

Φ A

Φ B

W

Emboss Plastic Tape Specifications (Unit: mm)

Top Tape

ResistorEmboss Tape

A

B

Φ D0

P1 P2 P0

F

E

W

direction of unreelingΦ D1=1.5min

t

Codes A±0.10 B±0.10 W±0.10 E±0.10 F±0.05 P0±0.05 P1±0.10 P2±0.05 ΦD0+0.10 T±0.20PWR10 (2010) 2.85 5.45 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00

PWR12 (2512) 3.40 6.65 12.0 1.75 5.5 4.00 4.00 2.00 1.50 1.00

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Page 25: Chip Resistor

PWR Pulse Withstanding Chip Resistors

Application & Soldering NotesToday’s electronic devices are becoming smaller and smaller. The requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems.

To meet this demand Token Electronics have designed a Pulse Withstanding Chip Resistor (PWR Series). The enhanced performance of the chips is made possible by the precise use of the best resistance inks and a closely controlled production process.

Application Notes:

Applications vary from line protection for telecommunications to surge withstanding resistors for use in circuit breakers. Details of a typical telecomm and power supply application are given below.

Telephone lines can be subjected to a large range of voltage disturbances, many of which can damage switching equipment. This has led to the need for circuit protection against both high voltage transients, usually of short duration caused by lighting strikes and overloads of longer duration, due to direct connection to mains power lines.

These two faults are separated into primary and secondary protection. - Primary protection handles the high voltage transients, and is usually located within the exchange. - Secondary protection is usually built into the equipment to be protected, and deals with both current and voltage limiting.

Voltage limiting prevents damage to the equipment and shock hazards, and current limiting prevents damage to wiring.

To determine the suitability of a PWC series chip resistors for your application refer to the pulse withstanding data as given lighting surge performance using both 1.2/50μs and 10/700μs pulse shapes.

Soldering Notes:

Electrical connection to a ceramic substrate or to a printed circuit board can be made by reflow or wave soldering of wrap-around terminations.

Wrap-around terminations provide good leach properties and ensure reliable contact.

Due to the robust construction, the PWR can be immersed in the solder bath for 30 seconds at 260°C.

This enables the resistor to be mounted on one side of a printed circuit board and wire-leaded components applied on the other side.

PWR resistors themselves can operate at a maximum temperature of 155°C.

For soldered resistors, the joint temperature should not exceed 110°C.

This condition is met when the stated power levels at 70°C and recommended pad and trace areas are used.

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PWR Pulse Withstanding Chip Resistors

Environmental Characteristics

Pow

er R

atio

n (%

)

100

806040

30

200

20 40 60 80 1601401201000 180

Ambient Temperature (°C)

70

Test Item Specification Test MethodShort Time Overload ±0.5% JIS-C-5202-5.5

RCWV*2.5 or Max Overloading Voltage, 5 sec-onds

Thermal Shock ±0.5% MIL-STD-202F Method 107G -55°C~150°C, 100 cycles

Temperature Coefficient of Resistance

As Spec. MIL-STD-202F Method 304 +25/-55/+25/+125/+25°C

Load Life ±1% MIL-STD-202F Method 108A RCWV, 70°C, 1.5 hours ON, 0.5 hours OFF,total 1000~1048 hours

Humidity (Steady State) ±0.5% MIL-STD-202F Method 103B 40°C, 90~95%RH, RCWV 1.5 hours ON, 0.5 hours OFF, total 1000~1048 hours

Resistance to Dry Heat ±0.5% JIS-C-5202-7.2 96 hours @ +155°C without load

Low Temperature Operation ±0.5% JIS-C-5202-7.1 1hour,-65°C followed by 45 minutes of RCWV

Bending Strength As Spec. JIS-C-5202-6.1.4 Bending Amplitude 3mm for 10 seconds

Resistance to Soldering Heat ±0.5% MIL-STD-202F Method 210E 260±5°C, 10±1seconds

Solderability 95% min coverage MIL-STD-202F Method 208H 245°C±5°C, 3±0.5(sec)

Dielectric Withstand Voltage As Spec. MIL-STD-202F Method 301 Apply Max Overload Voltage for l minute

Insulation Resistance >1000MΩ MIL-STD-202F Method 302 Apply 100VDC for 1minute

Note: Storage Temperature: 25±3°C; Humidity: <80%RH

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Page 27: Chip Resistor

PWR Pulse Withstanding Chip Resistors

Lightning Surge

1 10 100 1000 10000 100000 1000000 10000000

Resistance (ohms) Test Condition:IEC 60115-1

Peak

vol

tage

(vol

ts)

10000

1000

100

10

1.2/50 us Lightning Surge

080512062010

2512

10/700 us Lightning Surge

Peak

vol

tage

(vol

ts)

10000

1000

100

10

Resistance (ohms) Test Condition:IEC 60115-11 10 100 1000 10000 100000 1000000 10000000

08051206

20102512

Note: Lightning Surge Resistors are tested in accordance with IEC 60 115-1 using both 1.2/50us and 10/700 pulse.shapes. The limit of acceptance is a shift in resistance of less than 1% from the initial value.

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Page 28: Chip Resistor

How to Order

05

D TRPWR C1 W 10R0

PWR Pulse Withstanding Chip Resistors

10R0

Product Type

Code Dimensions(L×W) EIA05 2.00×1.25mm 080506 3.05×1.55mm 120610 5.00×2.45mm 201012 6.30×3.10mm 2512

Dimensions(L×W)

Resistance ToleranceCode Resistance Tolerance

D ±0.50%F ±1%G ±2%H ±3%J ±5%

Code TCRC1 ±100ppmC ±200ppm

TCR

ResistanceCode Resistance1000 100Ω 2201 2200Ω1002 10000Ω1003 100000Ω

PackagingCode PackagingTR Taping ReelP Bulk

MarkingCode Marking

Standard Marking for E96/E24 N No Marking

Code Power RatingA 1.5WO 1/3WQ 3/4WT 1WU 1/2WV 1/4WW 1/8W

Power Rating

Back to 1st Page - Chip Resistors PWR

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Page 29: Chip Resistor

FCR, RCA, RCN Chip Resistors

Preview

Token has introduced precision surface-mount resistor networks,chip array, and flip-chips. Those no-lead packages are optimizedto meet new automotive industry requirements for temperature and humidity, while offering high repeatability and stable performance for industrial, telecommunication, and consumerelectronics.

Suitable for processing on automatic SMD assembly systems, those new devices are RoHS-compliant and compatible with lead (Pb)-free and tin/lead (Sn/Pb) reflow and vapor-phase soldering processes.

Flip Chip Resistor FCR Series: The resistor flip chip configurations (FCR Series) are available in industry standard EIA0603, EIA0805,and EIA1206. Power Rating 1/10W, 1/8W, and 1/4W are available in max. voltage 100V, 300V, and 300V respectively. Resistance tolerance is tight to F(± 1%), J(± 5%) with resistance range 1Ω to 10MΩ.

Resistor Chip Array RCA Series: Its small 1.6mm by 3.2mm package enables the design of high-density circuits. The resistor chip array (RCA Series) offers a low cost when compared to using four high-precision resistors. The devices feature precision ratio tolerances to F(± 1%), G(± 2%), and J(± 5%) are available with resistance range 10Ω to 1MΩ.

Resistor Networks RCN Series: The (RCN) resistor networks offer a resistance range from 10Ω to 1MΩ at operating temperature range -55°C~+125°C. All devices offer power ratings of 1/16W at +70°C per resistor, custom configurations of the devices are available.

Full line products meet RoHS compliant. Detailed specifications, both mechanical and electrical, please contact our sales representative for more information.

Token has introduced precision surface-mount resistor networks, chip array, and flip-chips.

Surface Mount Chip Resistors

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Page 30: Chip Resistor

FCR, RCA, RCN Chip Resistors

FCR Series Dimensions (Unit: mm)

L2

L1

L

W

H

124

Dimensions Type L W H L1 L2

FCR 03 1.60 ± 0.10 0.80 ± 0.10 0.45 ± 0.10 0.30 ± 0.20 0.30 ± 0.20

FCR 05 2.00 ± 0.15 1.25 ± 0.15 0.50 ± 0.10 0.40 ± 0.20 0.35 ± 0.15

FCR 06 3.10 ± 0.15 1.55 ± 0.15 0.55 ± 0.10 0.50 ± 0.25 0.50 ± 0.25

FCR Series Dimensions (Unit: mm)

R1 R2 R3 R4

R1=R2=R3=R4

W

L1

H

L2

PQ

L

124

Type L W H L1 L2 P QRCA03-4D (0603) 3.2±0.2 1.6±0.15 0.5±0.1 0.30±0.15 0.35Max 0.8±0.1 0.5±0.1

FCR Series Dimensions (Unit: mm)

L

WS473L2L1

H

Q P

S Circuit R Circuit

Type L W H L1 L2 P QRCN06-10RRCN06-10S 6.4 ± 0.2 3.1 ± 0.2 0.55 ± 0.1 0.5 ± 0.3 0.5 ± 0.2 1.27 ± 0.1 0.8 ± 0.2

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Page 31: Chip Resistor

FCR, RCA, RCN Chip Resistors

FCR Series Electrical Specifications

RCA Series Electrical Specifications

Type Power Ratingat 70°C

Max.RCWV

Max. OverloadVoltage

ResistanceTolerance(%)

Resistance Range (Ω) StandardResistanceValuesMin. Max.

FCR 03 1/10W 50V 100V ± 1% (F)± 5% (J)

10Ω1Ω

1MΩ10MΩ

E-96E-24

FCR 05 1/8W 150V 300V ± 1% (F)± 5% (J)

10Ω1Ω

1MΩ10MΩ

E-96E-24

FCR 06 1/4W 200V 300V ± 1% (F)± 5% (J)

10Ω1Ω

1MΩ10MΩ

E-96E-24

RCN Series Electrical Specifications

TypeRatedPowerat70°C

Max.WorkingVoltage

Max.OverloadVoltage

T.C.R.(ppm/°C)

Resistance RangeJumperRated

Current

JumperResistance

Value

OperatingTemperature

RangeF(±1%)

E-96

G(±2%)J(±5%)E-24

RCA03-4D(0603) 0.063 50V 100V ± 200 100Ω~470KΩ 10Ω~1MΩ 1A 50mΩ

MAX -55°C~+125°C

TypeRatedPowerat70°C

Max.WorkingVoltage

Max.OverloadVoltage

T.C.R.(ppm/°C)

Resistance Range Number of

Terminals

Number of

Elements

OperatingTemperature

RangeJ (±5%) E-12RCN06-10RRCN06-10S 1/16W 50V 100V ±200 10Ω~1MΩ 10 8 -55°C~+125°C

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Page 32: Chip Resistor

FCR, RCA, RCN Chip Resistors

Item Specification Test MethodDC Resistance J: ±5%, F: ±1% JIS C 5202 5.1

TemperatureCoefficient of Resistance(TCR)

J: ±200ppm/°CF: ±100ppm/°C

JIS C 5202 5.2 / IEC 115-1 4.8.4.2; T1 T2Test emperature: 25°C→-55°C 25°C →-55°C

Short Time Overload J:ΔR≤ ± (2%+0.1Ω)F:ΔR≤ ± (1%+0.05Ω)

JIS C 5202 5.5 / IEC 115-1 4.13; 2.5xRated voltage (Max. Overload Voltage) for 5 sec. measure resistance after 30 minutes

Resistance to Solder HeatJ:ΔR≤ ± (1%+0.1Ω)F:ΔR≤ ± (0.5%+0.05Ω)No mechanical damage

JIS C 5202 6.4 / IEC 115-1 4.18; With 260 ± 5 °C for 10 ± 1 sec.

Solderability Over 95% of terminationmust becovered with solder

JIS C 5202 7.4 / IEC 115-1 4.17; After immersing flux, dip in the 235 ± 5°C molten solderbath for 2 ± 0.5 sec.

Temperature CycleJ:ΔR≤ ± (1%+0.1Ω)F:ΔR≤ ± (0.5%+0.05Ω)No mechanical damage

JIS C 5202 7.4 / IEC 115-1 4.19; Repeat 5 cycles as follow; -55°C(30minutes)+25°C(10~15minutes)+125°C(30minutes)+25°C(10~15minutes)

Terminal Strength ΔR≤ ± (0.5%+0.05Ω)No mechanical damage JIS C 5202 6.1; 500g for 10 seconds

Load Life J:ΔR≤ ± (3%+0.1Ω)F:ΔR≤ ± (1%+0.05Ω)

JIS C 5202 7.10 / IEC 115-1 4.25.1; Permanent resistance change after 1000+48/-0 hours (1.5 hours ON,0.5hour OFF) at RCWV or Max.Keep the element at 70 ± 3°Cambient

Load Life Humidity J:ΔR≤ ± (3%+0.1Ω)F:ΔR≤ ± (1%+0.05Ω)

JIS C 5202 7.9 / IEC 115-1 4.24.2; Maintain the temperature of the element at 40 ± 2 °Cand 90~95% RH with the ratedvoltage applied.Cycle ON for 1.5hours and Off for 0.5 hour for 1000+48/-0 hours.After one hour, measure the resistance value.

Intermittent Overload ΔR≤ ± (5%+0.1Ω)No mechanical damage

JIS C 5202 5.8; 2.5xRated Voltage(Max.OverloadVoltage), 1secON,25sec OFF, test 10,000 cycles

Environmental Characteristics

Marking

3 digit markingfor E24(J)100~10Ω122~1.2KΩ473~47KΩ105~1MΩ

124 1542 02C 15E3 digit markingfor E96(F)02C102102=10.2KΩ

4 digit markingfor E96(F)22R1~22.1Ω1020~102Ω1542~15.4KΩ

15E140104=1.4MΩ

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Page 33: Chip Resistor

FCR, RCA, RCN Chip ResistorsTape Specifications (Unit: mm)

W

E

F

G

P2P0

P1

D

A

B

Codes A B W F E P1 P2 P0 D G

FCR03 1.10±0.20 1.90±0.20 8.0±0.3 3.50±0.05 1.75±0.10 4.0±0.1 2.00±0.05 4.0±0.1 1.5±0.1 -0 2.75

FCR05 1.65±0.20 2.45±0.20 8.0±0.3 3.50±0.05 1.75±0.10 4.0±0.1 2.00±0.05 4.0±0.1 1.5±0.1 -0 2.75

FCR06 2.00±0.10 -0.15

3.57±0.10 -0.15 8.0±0.3 3.50±0.05 1.75±0.10 4.0±0.1 2.00±0.05 4.0±0.1 1.5±0.1

-0 2.75

Tape Specifications (Unit: mm)

B

DC

T

N

GA

Symbol A B C D G N TDimension 178 ± 2.0 20 ± 0.5 13.0 ± 0.5 20 min. 100 ± 1.5 80.0 ± 0.5 14.9 max.

How to Order

06

10 RRCN 103

Type: SMD Network Size: 06 (6.40×3.10mm) Number of Terminals: 10

Nominal ResistanceCode Resistance Tolerance

3-Digit E12 SeriesEX 10Ω=100 100Ω=101

Circuit Structure: R Circuit,S Circuit

Code PackageTR Taping ReelP Bulk

Package

Resistance Tolerance (%)Code Resistance Tolerance

J ±5%

J TRS

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Page 34: Chip Resistor

How to Order

03

100 JFCR TR

FCR, RCA, RCN Chip Resistors

Code Size (mm)03 1.60×0.8005 2.00×1.2506 3.10×1.55

Part Number: FCR Size

Nominal ResistanceCode Nominal Resistance

SMDElements

3-DigitE24 SeriesEX 10Ω=100 47Ω=470

4-DigitE96 SeriesEX 10.2Ω=10R2 10KΩ=1002

Jumper 000

Code PackageTR Taping ReelP Bulk

Resistance Tolerance

Package

Code Resistance Tolerance F ±1%J ±5%

How to Order

03

4 DRCA 101

J TR

Part Number: RCA Size: 03 (3.20×1.60mm)

Nominal ResistanceCode Nominal Resistance

SMDElements

3-DigitE24 SeriesEX 10Ω=100 47Ω=470

4-DigitE96 SeriesEX 10.2Ω=10R2 10KΩ=1002

Jumper 000

Code PackageTR Taping ReelP Bulk

Resistance Tolerance

Package

Code Resistance ToleranceF ±1%G ±2%J ±5%

Number of circuits: 4 (4 circuits)

Electrode Structure: D (protruding electrode)

Back to 1st Page - Surface Mount Resistors FCR, RCA, RCN

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Page 35: Chip Resistor

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TOKEN HVR High Voltage Chip Resistors

Chip High Voltage Thick Film ResistorsToken (HVR) Thick-Film Chip Resistors operate at high voltages Introduction

Preview

New (HVR) High-voltage chip resistors deliver ratings up to 4 KV. Token electronics has introduced a thick-film chip resistor series with wide resistance range from 10Ω to 100MΩ. The (HVR) series of surface mount resistors feature high-voltage operation in standard 0402, 0603, 0805, 1206, 2010 and 2512 package sizes, making them well ideal for automatic handling methods.

The (HVR) resistors offer high voltage, extended surge ratings. This pulse-withstanding chip resistors combine extended surge values with high-voltage ratings for high-power applications. The (HVR) series are designed for use in high-voltage power supplies, circuit protection devices, medical equipment (defibrillators), military equipment (night vision cameras, x-ray equipment), automotive industry, and High Pulse Equipments.

Token’s (HVR) series features high grade alumina substrate wrap-around terminations with an electroplated nickel barrier (Ni) with Edge Electrode (NiCr), and either tin/lead or RoHS-compliant matte tin finish. In addition, the overall robust construction allows the chip resistor to operate in harsh, high-voltage environments.

The (HVR) series feature tolerances of ±1%, and ±5%. Continuous voltage ratings are rated up to 3 KV, with maximum overload voltage to 4 KV. Power ratings for the HVR02(0402), HVR03(0603), HVR05(0805), HVR06(1206), HVR0A(2010) and HVR12(2512) resistors are 1/16W, 1/10W, 1/8W, 1/4W, 1/2W and 1W, respectively, with an operating temperature range of -55°C to +155°C. Custom specifications are available.

The (HVR) series are available in taping packaging and RoHS compliant.For non-standard technical requirements and special applications, please contact us with your specific needs.

Page 36: Chip Resistor

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Thick Film High Voltage Chip (HVR) Construction

TOKEN

Alumina Substrate

Bottom Electrode (Ag)

Top Electrode (Ag-Pd)

Edge Electrode (NiCr)

Barrier Layer (Ni)

External Electrode (Sn)

Resistor Layer (RuO2/Ag)

Primary Overcoat (Glass)

Secondary Overcoa (Epoxy)

HVR High Voltage Chip Resistors

Features

- Reduced size of final equipment- Miniature size HVR02(0402) available- Excellent performance at high voltage- Higher component and equipment reliability- Pb-free terminations meet RoHS requirments- Thick film chips with highly reliable multiplayer electrode construction

Applications

- Inverter, Converters- Automatic Equipment Controller- High-Voltage Power Pupplies, Circuit --Protection Devices- Medical Equipment (Defibrillators, High Pulse Equipment)- Printer Equipment, Consumer Product, Outdoor Equipments- Military Equipment (Night Vision Cameras, X-ray Equipment)

Construction (HVR)

Page 37: Chip Resistor

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Recommend Land Pattern (HVR)

B A

C

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TOKEN

High voltage surface Mount Chip (HVR) Dimensions

Construction (HVR)

Codes L (Unit: mm) W (Unit: mm) T (Unit: mm) D1 (Unit: mm) D2 (Unit: mm)HVR02 (0402) 1.00±0.05 0.50±0.05 0.35±0.05 0.20±0.10 0.20±0.10HVR03 (0603) 1.60±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20HVR05 (0805) 2.00±0.10 1.25±0.10 0.55±0.10 0.35±0.20 0.40±0.20HVR06 (1206) 3.10±0.10 1.55±0.10 0.55±0.10 0.50±0.25 0.50±0.20HVR0A (2010) 5.00±0.20 2.50±0.15 0.55±0.10 0.60±0.25 0.50±0.20HVR12 (2512) 6.35±0.20 3.20±0.15 0.55±0.10 0.60±0.25 0.50±0.20

Recommend Land Pattern (Unit: mm) (HVR)

Codes A B CHVR02 (0402) 0.50 0.45 0.60±0.2HVR03 (0603) 0.90 0.60 0.90±0.2HVR05 (0805) 1.20 0.70 1.30±0.2HVR06 (1206) 2.00 0.90 1.60±0.2HVR0A (2010) 3.80 0.90 2.80±0.2HVR12 (2512) 3.80 1.60 3.50±0.2

HVR High Voltage Chip Resistors

Page 38: Chip Resistor

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TOKENStandard Electrical Specifications (HVR)

HVR High Voltage Chip Resistors

Type Power Rating at 70°C

Operating Temp. Range

Max Op-erating Voltage

Max Overload-ing Volt-age

Resistance Tolerance

Resistance Range TCR

HVR02 (0402)

1/16W -55 ~ +155°C 100V 200V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C±1.0% 1.02MΩ~10MΩ ±200PPM/°C±5.0% 1.1MΩ~20MΩ ±200PPM/°C±5.0% 22MΩ~100MΩ ±400PPM/°C

HVR03 (0603)

1/10W -55 ~ +155°C 200V 400V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C±1.0% 1.02MΩ~10MΩ ±200PPM/°C±5.0% 1.1MΩ~20MΩ ±200PPM/°C±5.0% 22MΩ~100MΩ ±400PPM/°C

HVR05 (0805)

1/8W -55 ~ +155°C 400V 800V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C±1.0% 1.02MΩ~10MΩ ±200PPM/°C±5.0% 1.1MΩ~20MΩ ±200PPM/°C±5.0% 22MΩ~100MΩ ±400PPM/°C

HVR06 (1206)

1/4W -55 ~ +155°C 500V 1000V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C±1.0% 1.02MΩ~10MΩ ±200PPM/°C±5.0% 1.1MΩ~20MΩ ±200PPM/°C±5.0% 22MΩ~100MΩ ±400PPM/°C

HVR0A (2010)

1/2W -55 ~ +155°C 2000V 3000V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C±1.0% 1.02MΩ~10MΩ ±200PPM/°C±5.0% 1.1MΩ~20MΩ ±200PPM/°C±5.0% 22MΩ~100MΩ ±400PPM/°C

HVR12 (2512)

1W -55 ~ +155°C 3000V 4000V ±1.0%, ±5.0% 10Ω~1MΩ ±100PPM/°C±1.0% 1.02MΩ~10MΩ ±200PPM/°C±5.0% 1.1MΩ~20MΩ ±200PPM/°C±5.0% 22MΩ~100MΩ ±400PPM/°C

Note:Operating Voltage=(P×R)1/2 or Max. operating voltage listed above, whichever is lower.Overload Voltage=2.5×(P×R)1/2 or Max. overloading voltage listed above, whichever is lower.

Page 39: Chip Resistor

Power Derating Curve (HVR)

37 of 59

Pow

er R

atio

n (%

)

100

806040

30

200

20 40 60 80 1601401201000 180

Ambient Temperature (°C)

70

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TOKEN HVR High Voltage Chip Resistors

Standard Electrical Specifications (HVR)

Item Specification Test Method Tol. 1% Tol. 5%

Dry Heat ±(1%+0.05Ω) ±(1.5%+0.10Ω) At +155°C for 1000 hrs.

Endurance ±(2%+0.10Ω) ±(3%+0.10Ω) 70±2°C, Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”.

Bending Strength ±(1%+0.05Ω) ±(1%+0.05Ω) Bending once for 5 seconds, 2010, 2512 sizes: 2mm, other sizes:3mm.

Short Time Overload ±(1%+0.05Ω) ±(2%+0.05Ω) RCWV*2.5 or Max Overloading Voltage , 5 seconds.

Damp Heat with Load ±(2%+0.10Ω) ±(3%+0.10Ω) 40±2°C, 90~95% R.H. Max. working voltage for 1000 hrs with 1.5 hrs “ON” and 0.5 hrs “OFF”.

Resistance to Soldering Heat ±(0.5%+0.05Ω) ±(1%+0.05Ω) 260±5°C for 10 seconds.

Rapld Change of Temperature ±(0.5%+0.05Ω) ±(1%+0.05Ω) -55°C to +155°C, 5 cycles.

Temperature Coefficient of Resistance

AS Spec -55°C ~ +125°C, 25°C is the reference temperature.

Insulation Resistance ≥100 GΩ Max. overload voltage for 1 minute.

Solderability 95% Min. coverage 245±5°C for 3 seconds.

Voltage Proof No breakdown or flashover 1.42 times RCWV(RMS) for 1 minute.

Leaching Individual leaching area ≤5%total leaching area ≤10%

260±5°C for 30 seconds.

Remark:Reference Standards: IEC60115-1, 60068-2-58; JIS-C 5201-1.Storage Temperature: 25±3°C; Humidity < 80%RH.

Page 40: Chip Resistor

TOKEN

Reel Packaging (HVR)

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HVR High Voltage Chip Resistors

Packaging Quantity & Reel Specifications (Unit: mm) (HVR)

Type Tape Width Packaging Quantity Reel Di-ameter

ΦA ΦB ΦC W T

HVR02 8mm Paper 10Kpcs 7 inch 178.5±1.5 60+1/-0 13.0±0.2 9.0±0.5 12.5±0.220Kpcs40Kpcs 10 inch 254±1.0 100±0.5 13.0±0.2 9.0±0.5 13.5±0.5

HVR03 5KpcsHVR05 10Kpcs 13 inch 330±1.0 100±0.5 13.0±0.2 9.0±0.5 13.5±0.5HVR06 20KpcsHVR0A 12mm Embossed 4Kpcs 7 inch 178.5±1.5 60+1/-0 13.0±0.5 13.0±0.5 15.5±0.5HVR12 8Kpcs 10 inch 250±1.0 62±0.5 13.0±0.5 12.5±0.5 16.5±0.5

Page 41: Chip Resistor

TOKEN

Thick Film Chip Resistors (HVR) Paper Tape Specifications

Codes A B W E F HVR02 0.65±0.10 1.15±0.10 8.0±0.20 1.75±0.10 3.50±0.05 HVR03 1.10±0.10 1.90±0.10 8.0±0.20 1.75±0.10 3.50±0.05 HVR05 1.60±0.10 2.40±0.20 8.0±0.20 1.75±0.10 3.50±0.05 HVR06 1.90±0.10 3.50±0.20 8.0±0.20 1.75±0.10 3.50±0.05

Codes P0 P1 P2 ΦD0 THVR02 4.00±0.10 2.00±0.05 2.00±0.05 1.55+0.1/-0 0.45±0.10HVR03 4.00±0.10 4.00±0.05 2.00±0.05 1.55+0.1/-0 0.70±0.10HVR05 4.00±0.10 4.00±0.05 2.00±0.05 1.55+0.1/-0 0.85±0.10HVR06 4.00±0.10 4.00±0.05 2.00±0.05 1.55+0.1/-0 0.85±0.10

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Paper Tape Specifications (Unit: mm) (HVR)

HVR High Voltage Chip Resistors

Page 42: Chip Resistor

TOKEN

Surface Mount (HVR) Emboss Plastic Tape Specifications

Codes A B W E F HVR0A 2.8±0.20 5.5±0.20 12.0±0.30 1.75±0.10 5.5±0.05 HVR12 3.5±0.20 6.7±0.20 12.0±0.30 1.75±0.10 5.5±0.05

Codes P0 P1 P2 ΦD0 THVR0A 4.00±0.10 4.00±0.10 2.00±0.05 1.50+0.1/-0 1.2HVR12 4.00±0.10 4.00±0.10 2.00±0.05 1.50+0.1/-0 1.2

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Top Tape

ResistorEmboss Tape

A

B

Φ D0

P1 P2 P0

F

E

W

Direction of unreelingΦ D11.5+0.25,-0

T

HVR High Voltage Chip Resistors

Emboss Plastic Tape Specifications (Unit: mm) (HVR)

Page 43: Chip Resistor

03

J TRHVR E V 1003

41 of 59

Part Number

Code Dimensions (L×W) EIA02 1.00×0.50 mm EIA040203 1.60×0.80 mm EIA060305 2.00×1.25 mm EIA080506 3.00×1.50 mm EIA12060A 4.90×2.40 mm EIA201012 6.30×3.10 mm EIA2512

Dimensions(L×W) (mm)

ResistanceTolerance (%)Code Resistance

ToleranceF ±1%J ±5%

Code TCRE ±100ppm/°CF ±200ppm/°CH ±400ppm/°C

TCR (ppm/°C)

Resistance (Ω)Code Resistance4R70 4.7Ω1000 100Ω4700 470Ω4992 49900Ω1003 100000Ω

Package (TR/P)

Code PackageTR Taping ReelP Bulk

Code Power RatingT 1WU 1/2WV 1/4WW 1/8WX 1/10WY 1/16W

Power Rating (W)

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TOKEN HVR High Voltage Chip Resistors

Order Codes (HVR)

Back to 1st Page - High Voltage Chip Resistors HVR

Page 44: Chip Resistor

Preview

Providing design engineers with an economical low ohmic value, current sense metal strip chip resistor with high quality performance, Token Electronics LRC Series is suitable for applications in the automotive sector for applications that require highpower handling (Up to 3W) and low resistance 0.5mΩ.

From a certified supplier offering the automotive quality, Token’s LRC Series gives all round superiorperformance for current sensing in lamp detection, mirrors, window lift, steering and seat controls.

As a first instance, the LRC Series displays enhanced power handling capabilities, against other technologies.

Thermal conductivity is important for chip resistors - little heat is dissipated directly into the air, and instead, is conducted out through the solder pads.

The heat generated from the specially constructed LRC resistor is more readily dispersed, therefore preventing localised heating, which contributes to TCR and thermal EMF errors, premature aging and possible scorching of the PC board.

They are rated for ambient operation from -55°C to +170°C.

The LRC Series is RoHS compliant and lead free. Contact us with your specific needs.

LRC Current Strip Chip Resistors

Ultra Low Ohm Resistor Save Space, Time, and Money (LRC)

Metal Strip Current SenseChip Resistors

Features

- Low TCR ±50, ±100PPM/°C - High Wattage Rating Up to 3W - Customized Resistance Available- Resistance Values from 0.5m ohms to 20m ohms - Without Laser Trimmed with Very Low Inductance

Applications

- For NB power management.- For MB power management.- For Monitor power management.- SWPS: DC-DC converter, Charger, Adaptor.

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Page 45: Chip Resistor

LRC Current Strip Chip Resistors

Low Ohmic (LRC) Construction

SMD 2512, 2010, 1206 (LRC) Dimensions

Figure 2

Overcoat

Solder Plating

Alloy PlateR001Figure 1

Sn Solder Plated Metal

Overcoat

Barrier Layer (Ni)

Alloy Plate

R001

L

T

D

W

Type Resistance (mΩ) L(mm) W(mm) T(mm) D(mm)LRC12*T*0M50G 0.50 6.35±0.25 3.00±0.20 0.60±0.20 2.68±0.25LRC12*T*0M75G 0.75 6.35±0.25 3.00±0.20 0.60±0.20 2.48±0.25LRC12*T*R001G 1.0 6.35±0.25 3.00±0.20 0.60±0.20 1.93±0.25LRC12*T*1M50G 1.5 6.35±0.25 3.00±0.20 0.60±0.20 1.43±0.25LRC12*T***G 2.0~3.0 6.35±0.25 3.00±0.20 0.60±0.20 1.18±0.25LRC12*T*R004G 4.00 6.35±0.25 3.00±0.20 0.60±0.20 2.18±0.25LRC12*T***G 5.0~6.0 6.35±0.25 3.00±0.20 0.60±0.20 1.93±0.25LRC12*T*R007G 7.00 6.35±0.25 3.00±0.20 0.60±0.20 1.43±0.25LRC12*T***G 8.0~15 6.35±0.25 3.00±0.20 0.60±0.20 1.18±0.25LRC12*T*0M50 0.50 6.35±0.25 3.18±0.25 1.40±0.20 1.43±0.38LRC12*T*0M75 0.75 6.35±0.25 3.18±0.25 1.00±0.20 1.43±0.38LRC12*T*R001 1.00 6.35±0.25 3.18±0.25 0.80±0.20 1.43±0.38LRC12*T*1M50 1.50 6.35±0.25 3.18±0.25 0.65±0.20 1.43±0.38LRC12*T*R002 2.00 6.35±0.25 3.18±0.25 0.50±0.20 1.43±0.38LRC12*T*2M50 2.50 6.35±0.25 3.18±0.25 1.00±0.20 1.43±0.38LRC12*T*R003 3.00 6.35±0.25 3.18±0.25 0.70±0.20 1.43±0.38LRC12*T*R004 4.00 6.35±0.25 3.18±0.25 0.60±0.20 1.43±0.38LRC12*T*R005 5.00 6.35±0.25 3.18±0.25 0.50±0.20 1.43±0.38LRC12*T*R006 6.00 6.35±0.25 3.18±0.25 0.50±0.20 1.43±0.38LRC12*T*6M50 6.50 6.35±0.25 3.18±0.25 0.45±0.20 1.43±0.38LRC12*T*R007 7.00 6.35±0.25 3.18±0.25 0.45±0.20 1.43±0.38LRC10*T*** 1.0~10 5.08±0.25 2.54±0.15 0.60±0.20 1.67±0.63LRC06*T*** 1.0~10 3.20±0.25 1.60±0.10 0.60±0.20 0.98±0.38

Notice : TOKEN is capable of manufacturing the optional spec based on customer’s requirement.

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LRC Current Strip Chip Resistors

SMD 2512, 1206 (LRC) Standard Electrical Specifications

Type Power Rating at 80°C

Operating Temp. Range

Resistance Tolerance (±%)

Resistance (mΩ)

TCR (±PPM/°C)

LRC12*TK** 1W -55°C ~ +170°C 1, 3, 5 2.5~3.5 150LRC12*TE** 1W 4.0~5.5 100LRC12*TW** 1W 6.0~7.0 75LRC12*TD**G 1W 11.0~15.0 50LRC12*TD** 1W 0.5~2.0 50LRC06*TD** 1W 1.0~10.0 50

Remark : Operating Current I = √ ( P / R ) , Operating Voltage V = √ ( P * R )

SMD 2512, 2010 (LRC) High Power Rating Electrical Specifications

Type Power Rating at 80°C

Operating Temp. Range

Resistance Tol-erance (±%)

Resistance (mΩ)

TCR (±PPM/°C)

LRC12*TDS* 2.0W -55°C ~ +170°C 1, 3, 5 0.5~2.0 50LRC12*TDS*G 2.0W 3.5 50LRC12*TDS*G 2.0W 6.5~10.0 50LRC12*TDB*G 2.5W 4.0~6.0 50LRC12*TDR*G 3.0W 1.0~3.0 50LRC12*TER*G 3.0W 0.5~0.75 100LRC10*TDA* 1.5W 1.0~10.0 50

Remark : Operating Current I = √ ( P / R ) , Operating Voltage V = √ ( P * R )

Surface Mount Chips (LRC) Packing Quantity

Type Emboss Plastic TapeLRC12 (2512) 2,000LRC10 (2010) 2,000LRC06 (1206) 2,000

(LRC) Derating Curve

Pow

er R

atio

n (%

)

100

80

60

40

20

020 40 60 80 1601401201000 180

Ambient Temperature (°C)

70

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LRC Current Strip Chip Resistors

Surface Mount (LRC) Emboss Plastic Tape Specifications

Top Tape

ResistorEmboss Tape

A

B

Φ D0

P1 P2 P0

F

E

W

direction of unreelingΦ D1

T

Size Resistance (mΩ) A B W E F P0 P1 P2 ΦD0 ΦD0 T

LRC120.50~7 3.40±0.1 6.73±0.1 12.0±0.1 1.75±0.1 5.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.50±0.10 1.4min 0.81±0.10.50~15 3.40±0.1 6.75±0.1 12.0±0.1 1.75±0.1 5.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.55±0.05 1.4min 0.80±0.1

LRC10 1~10 2.85±0.1 5.55±0.1 12.0±0.2 1.75±0.1 5.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.55±0.05 1.4min 0.85±0.1LRC06 1~10 1.90±0.1 3.60±0.1 8.0±0.2 1.75±0.1 3.5±0.05 4.0±0.1 4.00±0.1 2.0±0.05 1.55±0.05 1.0min 0.87±0.1

Notice: 1. The cumulative tolerance of 10 sprocket hole pitch is ±0.2mm. 2. Carrier camber shall be not more than 1mm per 100mm through a length of 250mm. 3. A & B measured 0.3mm from the bottom of the packet. 4. t measured at a point on the inside bottom of the packet to the top surface of the carrier. 5. Pocket position relative to sprocket hole is measured as the true position of the pocket and not the pocket hole.

Low Ohmic (LRC) Environmental Characteristics

ItemSpecification

Test MethodBlack coating Green coating

Temperature Coefficient of Resistance As Spec. MIL-STD-202 Method 304

+25/-30/+25/+130/+25°C

Thermal Shock ±0.5%+0.5mΩ ±1% MIL-STD-202 Method 107G-55°C~150°C, 100 cycles

Short Time Overload ±0.5%+0.5mΩ ±1% JIS-C-5202-5.5RCWV*2.5 or Max Overloading Voltage, 5 seconds

Resistance to Dry Heat ±1%+0.5mΩ ±1% JIS-C-5202-7.296 hours @ +125°C without load

Load Life ±1%+0.5mΩ ±1%MIL-STD-202 M108RCWV, 70°C, 1.5 hours on, 0.5 hours off 1000~1048 hours

Resistance to Soldering Heat ±0.5%+0.5mΩ ±1% MIL-STD-202F Method 210E

260±5°C, 10±1second

Solderability 95%min coverage MIL-STD-202F Method 210E260±5°C, 2±0.5second

Remark: Green coating can’t be work with wave soldering bath. Humidity < 80%RH; Storage Temperature: 25±3°C

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How to Order

12

H TRLRC D

LRC Current Strip Chip Resistors

Back to 1st Page - Current Sense Metal Strip Chip Resistors (LRC)

R011

G

Code Dimensions (L×W)12 EIA2512 6.3×3.1mm10 EIA2010 5.1×2.5mm06 EIA1206 3.2×1.6mm

Part Number

Dimensions (L×W)

Code Resistance ToleranceJ ±5%H ±3%F ±1%

Resistance Tolerance

PackageCode PackagingTR Taping Reel

Code TCRD ±50PPM /°CW ±75PPM/°CE ±100PPM /°CK ±150PPM /°C

TCR

Code Power RatingStandard (1W)

A (1.5W)S (2W)R (3W)B (2.5W)

Power Rating

Code Resistance0M50 0.00050Ω0M75 0.00075Ω1M50 0.00150ΩR002 0.00200ΩR010 0.01000Ω

Resistance

Protective Coating

Code PackagingBlack Coating

G Green Coating**2010/1206 No coating / marking

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PreviewToken Electronics has launched the CS series, a family of ultra small low-value current-sense surface-mount chip resistors. These smaller sizes save space on the circuit board, allowing the production of smaller and lighter products.The new series complements Token’s existing LRC Series, offering metal resistive film on ceramic construction but providing increased choice for product designers in the form of more smaller sizes options of 0201, 0402, 0603, 0805, 1206, 2010, 2512, 1225, 3720, and 7520.Designed for current detecting in power electronic systems, the fully RoHS compliant CS series is suitable for a range of applications including the monitoring of power usage and battery life; and provision of output protection for power supplies; as well as for a range of consumer and automotive products such as satellite navigation, handheld PDAs and digital set-top boxes.The series offers ohmic values as low as 1mΩ to minimise power consumption and has an ambient temperature range of -55°C to +155°C.Exhibiting a resistance range up to 1Ω and excellent heat dissipation qualities, the series offers designers enhanced power handling capabilities and protection from the threat of localised heating, resulting in the production of a more energy efficient product.As demand continues to grow for reduced size, handheld and portable devices operating at low voltages, designers will look to manufacturers to produce smaller and smaller current sense resistors. Token expects that demand for its latest range of small size resistors will be high.Contact us with your specific needs.

CS Current Detecting Chip Resistors

CS Surface Mount Current Detecting ResistorsSave Space and Weight

Surface Mount Current DetectingChip Resistors

Features- Low TCR ±50, ±100PPM/°C - Resistance Values from 1mΩ to 1 Ω.- 3W Power Rating in 1W size, 1225 Package.- Long size Terminations with Higher Power Rating.- High Purity Alumina Substrate for High Power Dissipation.- Products with Pb-free Terminations Meet RoHS Requirments.

Applications- Voltage Regulation Module (VRM).- Portable Devices (PDA, Cell phone).- Disk Driver, Switching Power Supply.- Over Current Protection in Audio Application.- DC-DC Converter, Battery Pack, Charger, Adaptor.- Automotive Engine Control, Power Management Applications.

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CS Current Detecting Chip Resistors

Dimensions (Unit: mm)

Protective Layer

Marking

Sn Plating

Ni Plating

Thin Film Nicr ConductorMetal Resistive Element

Overcoat

Alumina Ceramic Substrate

0201/0402/0603/0805/1206/2010/2512

W

L

D1 D1

D2D2

T

L

W

1225/3720/7520

R010

Type L (Unit: mm) W (Unit: mm) T (Unit: mm) D1 (Unit: mm) D2 (Unit: mm)CS01 (0201) 0.58±0.05 0.29±0.05 0.23±0.05 0.12±0.05 0.15±0.05CS02 (0402) 1.00±0.05 0.50±0.05 0.32±0.10 0.25±0.10 0.20±0.10CS03 (0603) 1.60±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20CS05 (0805) 2.00±0.15 1.25±0.15 0.55±0.10 0.30±0.20 0.40±0.25CS06 (1206) 3.05±0.15 1.55±0.15 0.55±0.10 0.50±0.30 0.40±0.25CS13 (1210) 3.00±0.15 2.50±0.15 0.55±0.10 0.50±0.30 0.50±0.25CS10 (2010) 5.00±0.20 2.45±0.15 0.60±0.15 0.60±0.30 0.50±0.25CS12 (2512) 6.35±0.20 3.15±0.15 0.60±0.10 0.60±0.30 0.55±0.25CS12 (2512)(2W)(10~99mΩ) 6.35±0.20 3.15±0.15 0.74±0.10 0.60±0.30 0.55±0.25CS12 (2512)(2W)(100~1000mΩ) 6.35±0.20 3.15±0.15 0.74±0.10 0.60±0.30 2.70±0.10CS25 (1225) 3.10±0.15 6.30±0.15 0.90±0.15 0.60±0.30 0.55±0.25CS37 (3720) 2.00±0.20 3.75±0.20 0.60±0.10 0.40±0.20 0.40±0.20CS75 (7520) 2.00±0.20 7.50±0.30 0.60±0.10 0.40±0.20 0.40±0.20

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CS Current Detecting Chip Resistors

Standard Electrical Specifications

Type Power Ratingat 70°C

OperatingTemp. Range

ResistanceTolerance

ResistanceRange

TCR(PPM/°C)

CS01 (0201) 1/20W

-55 ~ +155°C

±1%±2%±5%

100mΩ~149mΩ150mΩ~500mΩ501mΩ~1000mΩ

±1000PPM/°C±600PPM/°C±300PPM/°C

CS02 (0402) 1/16W50mΩ~100mΩ101mΩ~500mΩ501mΩ~1Ω

±400PPM/°C±300PPM/°C±200PPM/°C

CS03 (0603) 1/10W

20mΩ~50mΩ51mΩ~100mΩ101mΩ~500mΩ501mΩ~1Ω

±600PPM/°C±400PPM/°C±300PPM/°C±200PPM/°C

CS05 (0805) 1/8W

20mΩ~50mΩ51mΩ~100mΩ101mΩ~500mΩ501mΩ~1Ω

±600PPM/°C±400PPM/°C±300PPM/°C±200PPM/°C

CS06 (1206) 1/4W 10mΩ~20mΩ21mΩ~50mΩ51mΩ~500mΩ501mΩ~1Ω

±600PPM/°C±400PPM/°C±300PPM/°C±200PPM/°C

CS13 (1210) 1/2WCS10 (2010) 3/4WCS12 (2512) 1W

CS25 (1225) 3W

3mΩ~5mΩ6mΩ~20mΩ21mΩ~30mΩ31mΩ~200mΩ

±300PPM/°C±200PPM/°C±150PPM/°C±100PPM/°C±200PPM/°C

CS37 (3720) 1W 10mΩ~19mΩ20mΩ~500mΩ

±300PPM/°C±150PPM/°C

CS75 (7520) 2W±2%,±5% 1mΩ~4mΩ ±300PPM/°C

±1%,±2%,±5% 5mΩ~10mΩ11mΩ~350mΩ

±200PPM/°C±150PPM/°C

Note:Token has the ability to manufacture following options based on customer’s requirement.

Low TCR Electrical Specifications

Type Power Rating at 70°C

Operating Temp. Range

Resistance Tolerance Resistance Range TCR

CS06*TRE** 1/4W

-55 ~ +155°C±1%±2%±5%

100mΩ~1000mΩ ±100PPM/°CCS13*TRE** 1/2W 100mΩ~1000mΩ ±100PPM/°CCS10*TRE** 3/4W 100mΩ~1000mΩ ±100PPM/°CCS12*TRE** 1W 20mΩ~1000mΩ ±100PPM/°CCS37*TRE** 1W 100mΩ~500mΩ ±100PPM/°CCS75*TRE** 2W 50mΩ~350mΩ ±100PPM/°C

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CS Current Detecting Chip Resistors

High Power Rating Electrical Specifications

Type Power Rating at 70°C

Operating Temp. Range

Resistance Tolerance Resistance Range TCR

CS03*TR*W** 1/8W

-55 ~ +155°C±1%±2%±5%

51mΩ~100mΩ101mΩ~500mΩ501mΩ~1000mΩ

±400PPM/°C±300PPM/°C±200PPM/°CCS05*TR*V** 1/4W 1/2W

CS06*TR*U** 1/2W10mΩ~20mΩ21mΩ~50mΩ51mΩ~500mΩ501mΩ~1000mΩ

±600PPM/°C±400PPM/°C±300PPM/°C±200PPM/°C

CS13*TR*Q** 3/4WCS10*TR*T** 1WCS12*TR*A** 1.5WCS12*TR*S** 2W

Power Derating Curve

Ambient Temperature (°C)

Pow

er R

atio

n (%

)

100

80

60

40

200

20 40 60 70 80 1601401201000 180

Derating Curve

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Environmental Characteristics

CS Current Detecting Chip Resistors

Item Specification Test MethodTemperature Coefficient of Resistance As Spec MIL-STD-202F Method 304

+25/-55/+25/+125/+25°C

Short Time Overload±(0.5% + 0.05Ω) JIS-C-5202-5.5

RCWV*2.5 or Max Overloading Voltage 5secondsΔR±1% for high power rating

Dielectric Withstand Voltage by Type MIL-STD-202F Method 301Apply Max Overload Voltage for l minute

Insulation Resistance >1000MΩ MIL-STD-202F Method 302Apply 100VDC for 1minute

Thermal Shock ±(0.5% + 0.05Ω) MIL-STD-202F Method 107G-55°C~150°C, 100cycles

Load Life ±(1% + 0.05Ω)MIL-STD-202F Method 108ARCWV, 70°C, 1.5 hours on ,0.5 hours off , 1000~1048 hours

humidity (Steady State) ±(0.5% + 0.05Ω)MIL-STD-202F Method 103B40°C, 90~95%RH, RCWV 1.5 hours ON,0.5 hours OFF, total 1000 ~ 1048 hours

Resistance to dry heat ±(0.5% + 0.05Ω) JIS-C-5202-7.296hours @ +155°C without load

Low Temperature Operation ±(0.5% + 0.05Ω) JIS-C-5202-7.11hour, -65°C followed by 45minutes of RCWV

Bending Strength As Spec JIS-C-5202-6.1.4Bending Amplitude 3mm for 10seconds

Solderability 95%min coverage MIL-STD-202F Method 208H260°C±5°C, 2±0.5 (sec)

Resistance to Soldering Heat ±(0.5% + 0.05Ω) MIL-STD-202F Method 210E260±5°C, 10±1 second

Note: Storage Temperature: 25±3°C; Humidity: <80%RH

Marking Value1R0 1.000ΩR10 0.100ΩR01 0.010Ω101 0.101Ω035 0.035Ω

(CS) Marking for 0603

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Except For CS12: High Power Rating Series Recommend Land Pattern

CS Current Detecting Chip Resistors

For CS12 High Power Rating Series Recommend Land Pattern

B A

C

Codes A B CCS01 0.25 0.30 0.40±0.2CS02 0.50 0.50 0.60±0.2CS03 0.80 1.00 0.90±0.2CS05 1.00 1.00 1.35±0.2CS06 2.00 1.15 1.70±0.2CS13 2.00 1.15 2.50±0.2CS10 3.60 1.40 2.50±0.2CS12 4.90 1.60 3.10±0.2CS25 2.00 2.00 6.40±0.2CS37 1.00 1.80 3.90±0.2CS75 1.00 1.80 7.60±0.2

Codes Resistance Range A B CCS12 10~99mΩ 4.90 1.60 3.10±0.2CS12 100~1000mΩ 1.00 3.55 3.10±0.2

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Packing Quantity & Reel Specifications

CS Current Detecting Chip Resistors

Paper Tape Specifications

øC

øA øB

W

T

Type ΦA ΦB ΦC W T Paper Tape(EA)

Emboss Plastic Tape(EA)

CS01 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 10,000 -CS02 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 10,000 -CS03 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -CS05 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -CS06 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -CS13 178.0±1.0 60.0±1.0 13.5±0.7 9.5±1.0 11.5±1.0 5,000 -CS10 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000CS12 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 4,000

CS12(2W) 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 2,000CS25 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 2,000CS37 178.0±1.0 60.0±1.0 13.5±0.7 13.5±1.0 15.5±1.0 - 2,000CS75 178.0±1.0 60.0±1.0 13.5±0.7 17.5±1.0 19.5±1.0 - 2,000

Type A B W E F P0 P1 P2 ΦD0 TCS01 0.40±0.05 0.70±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.42±0.02CS02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 2.00±0.05 2.00±0.05 1.55±0.05 0.40±0.03CS03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03CS05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05CS06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05CS13 2.75±0.05 3.40±0.05 8.00±0.10 1.75±0.05 3.5±0.05 4.00±0.10 4.00±0.05 2.00±0.05 1.55±0.05 0.75±0.05

T

Bottom Tape

Paper Tape

Top Tape

Resistor A

B

Φ D0

P1 P2 P0

E

F W

direction of unreeling

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CS Current Detecting Chip Resistors

How to Order

12

J TRCS G

A

R100

N

Code Dimensions (L×W)01 0.58×0.29 020102 1.00×0.50mm 040203 1.60×0.80mm 060305 2.00×1.25mm 080506 3.10×1.55mm 120613 3.00×2.50 121010 5.00×2.50mm 201012 6.30×3.10mm 251225 3.10×6.30mm 122537 3.75×2.00mm 372075 7.50×2.00mm 7520

Part Number

Dimensions (L×W)

Code Resistance ToleranceJ ±5%G ±2%F ±1%

Resistance Tolerance

PackagingCode PackagingTR Taping ReelP Bulk

TCRCode TCR

E ±100ppm/°CK ±150ppm/°CF ±200ppm/°CG ±300ppm/°CH ±400ppm/°CJ ±600ppm/°CR ±1000ppm/°C

Power RatingCode Power Rating

S 2WA 1.5WT 1WQ 3/4WU 1/2WV 1/4WW 1/8W

ResistanceCode ResistanceR010 0.01ΩR100 0.100Ω1R00 1.000Ω

MarkingCode Resistance

StandardN No Marking

Back to 1st Page - Surface Mount Current Detecting Resistors (CS)

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PreviewThe trend towards smaller handheld and portable electronics equipment has also increased the need for ultra small current sensing resistors. Devices from the Token Electronics’ TCS series use a thin film construction that enables them to achieve precision resistance tolerances, low noise and long-term stability.

The Token TCS Series precision resistors are nichrome thin film chip resistors with a temperature coefficient of resistance of just ±50PPM/°C and tolerances of ±0.5%.

They offer excellent stability at high frequencies and are suitable for operating high voltages with more options in the smaller form sizes of 0402, 0603, 0402, 0805, 1206, 2010, and 2512.

The full range of values is from 50mΩ to 1Ω. This low ohmic devices are particularly suited to car engine management units to act as current sensing shunt resistors.

The TCS series is fully RoHS compliant and is supplied in tape and reel packaging ready for use with automated assembly processes.Contact us with your specific needs.

TCS Current Sense Chip Resistors

TCS Surface Mount Resistors Make Sense of Current

Thin Film Current SenseChip Resistors

Features

- Thin Film Process.- Resistance Values from 50mΩ to 1Ω.- Very Tight Tolerance from ±1% to ±0.5%.- RoHS Requirments with Pb-free Terminations.- Extremely Low TCR from ±200 PPM/°C to ±50PPM/°C.- High Purity Alumina Substrate for High Power Dissipation.

Applications

- Voltage Regulation Module (VRM),- Portable Devices (PDA, Cell phone),- Disk Driver, Switching Power Supply,- Over Current Protection in Audio Application,- DC-DC Converter, Battery Pack, Charger, Adaptor,- Automotive Engine Control, Power Management Applications

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TCS Current Sense Chip Resistors

Dimensions (Unit: mm)

Standard Electrical Specifications

Marking

Sn Plating

Thin Film Ni/cr Conductor

Ni Plating

Overcoat

Alumina Ceramic Substrate

Resistive Element

W

LD1 D1

D2D2

T

Type L W T D1 D2TCS02 1.00±0.05 0.50±0.05 0.32±0.10 0.25±0.10 0.20±0.10TCS03 1.60±0.10 0.80±0.10 0.45±0.10 0.30±0.20 0.30±0.20TCS05 2.00±0.15 1.25±0.15 0.55±0.10 0.30±0.20 0.40±0.25TCS06 3.05±0.15 1.55±0.15 0.55±0.10 0.50±0.30 0.40±0.25TCS10 5.00±0.20 2.45±0.15 0.60±0.15 0.60±0.30 0.50±0.25TCS12 6.35±0.20 3.15±0.15 0.60±0.10 0.60±0.30 0.55±0.25

Type Power Ratingat 70°C

OperatingTemp. Range

ResistanceTolerance

ResistanceRange

TCR(PPM/°C)

TCS02 (0402) 1/16W

-55 ~ +155°C

±0.5%±1.0% 500mΩ~999mΩ ±100

±50

TCS03 (0603) 1/10W ±0.5%±1.0%

200mΩ~300mΩ301mΩ~999mΩ

±100±50TCS05 (0805) 1/8W

TCS06 (1206) 1/4W ±1.0% 50mΩ~100mΩ ±200±100±50TCS10 (2010) 3/4W ±0.5%

±1.0%101mΩ~300mΩ301mΩ~999mΩ

TCS12 (2512) 1W ±0.5%±1.0%

50mΩ~100mΩ101mΩ~300mΩ301mΩ~999mΩ

±200±100±50

Note: Token has the ability to manufacture following options based on customer’s requirement.

High Power Rating Electrical Specifications

Type Power Ratingat 70°C

OperatingTemp. Range

ResistanceTolerance

ResistanceRange

TCR(PPM/°C)

TCS12 (2512) 3W -55 ~ +155°C ±1.0% 100mΩ~1Ω ±100

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TCS Current Sense Chip Resistors

Environmental Characteristics

Power Derating Curve

Ambient Temperature (°C)

Pow

er R

atio

n (%

)

100

806040

30

200

20 40 60 70 80 155140120100

Item Specification Test MethodTemperature Coefficient of Resistance As Spec MIL-STD-202F Method 304

+25/-55/+25/+125/+25°C

Short Time Overload ±0.5% JIS-C-5202-5.5RCWV*2.5 or Max Overloading Voltage 5seconds

Dielectric Withstand Voltage by Type MIL-STD-202F Method 301Apply Max Overload Voltage for l minute

Insulation Resistance >1000MΩ MIL-STD-202F Method 302Apply 100VDC for 1minute

Thermal Shock ±0.5% MIL-STD-202F Method 107G-55°C~150°C, 100cycles

Load Life ±1% MIL-STD-202F Method 108ARCWV, 70°C, 1.5 hours on ,0.5 hours off , Total 1000~1048 hours

Humidity (Steady State) ±0.5% MIL-STD-202F Method 103B40°C, 90~95%RH, RCWV 1.5 hours ON,0.5 hours OFF, total 1000 ~ 1048 hours

Resistance to dry heat ±0.5% JIS-C-5202-7.296hours @ +155°C without load

Low Temperature Operation ±0.5% JIS-C-5202-7.11hour, -65°C followed by 45minutes of RCWV

Bending Strength As Spec JIS-C-5202-6.1.4Bending Amplitude 3mm for 10seconds

Solderability 95%min coverage MIL-STD-202F Method 208H245°C±5°C, 2±0.5 (sec)

Resistance to Soldering Heat ±0.5% MIL-STD-202F Method 210E260±5°C, 10±1 second

Note: Storage Temperature: 25±3°C; Humidity: <80%RH

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TCS Current Sense Chip Resistors

Marking for 0603

Marking Value

1R0 1.000ΩR10 0.100ΩR01 0.010Ω101 0.101Ω035 0.035Ω

Packaging Quantity & Reel Specifications

øC

øA øB

W

T

Type ΦA ΦB ΦC W T Paper Tape

Emboss Plastic Tape

TCS02 178±1 60.0+0.5 13.0±0.20 9.00±0.50 12.0±0.15 10,000 -TCS03 178±1 60.0+0.5 13.0±0.20 9.00±0.50 12.0±0.15 5,000 -TCS05 178±1 60.0+0.5 13.0±0.20 9.00±0.50 12.0±0.15 5,000 -TCS06 178±1 60.0+0.5 13.0±0.20 9.00±0.50 12.0±0.15 5,000 -TCS10 178±1 60.2±0.5 13.0±0.50 13.2±1.50 16.0±0.20 - 4,000TCS12 178±1 60.2±0.5 13.0±0.50 13.2±1.50 16.0±0.20 - 4,000

Emboss Plastic Tape Specifications

Top Tape

ResistorEmboss Tape

A

B

Φ D0

P1 P2 P0

F

E

W

direction of unreelingΦ D1=1.4min

t

Type A B W E F P0 P1 P2 ΦD0 TTCS10 2.85±0.10 5.45±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20TCS12 3.40±0.10 6.65±0.10 12.0±0.10 1.75±0.10 5.5±0.05 4.00±0.05 4.00±0.10 2.00±0.05 1.50+0.10 1.00±0.20

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Paper Tape Specifications

TCS Current Sense Chip Resistors

T

Bottom Tape

Paper Tape

Top Tape

Resistor A

B

Φ D0

P1 P2 P0

E

F W

direction of unreeling

Type A B W E F P0 P1 P2 ΦD0 TTCS02 0.70±0.05 1.16±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 2.00±0.10 2.00±0.05 1.55±0.05 0.40±0.03TCS03 1.10±0.05 1.90±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.60±0.03TCS05 1.60±0.05 2.37±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05TCS06 2.00±0.05 3.55±0.05 8.00±0.10 1.75±0.05 3.50±0.05 4.00±0.10 4.00±0.10 2.00±0.05 1.55±0.05 0.75±0.05

How to Order

02

D TRTCS E

1R00

N

Code Dimensions (L×W)01 0.58×0.29mm 020102 1.00×0.50mm 040203 1.60×0.80mm 060305 2.00×1.25mm 080506 3.10×1.55mm 120613 3.00×2.50mm 121010 5.00×2.50mm 201012 6.30×3.10mm 251225 3.10×6.30mm 122537 3.75×2.00mm 372075 7.50×2.00mm 7520

Part Number Dimensions (L×W)

Code Resistance ToleranceJ ±5%g ±2%F ±1%

Resistance Tolerance

PackagingCode PackagingTR Taping ReelP Bulk

TCRCode TCR

D ±50PPM/°CE ±100PPM/°CF ±200PPM/°C

Power RatingCode Power Rating

S 2WA 1.5WT 1WQ 3/4WU 1/2WV 1/4WW 1/8W

ResistanceCode ResistanceR010 0.010ΩR100 0.100Ω1R00 1.000Ω

MarkingCode Standard Marking

StandardN No Marking

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