chevrolet chassis group 5 -...

CHEVROLETCHEVROLET CHASSIS GROUP 5.000 CHEVROLET

ILLUSTRATION INDEXTITLE PAGE TITLE PAGE

1971-75 Prop Shaft and "U" Jo in t..................... 5-1 1971-74 Vega Damper Assy.................................... 5-141971-75 Passenger Rear Axle 2.73 R a tio .......... 5-2 Passenger Hub Caps ............................... 5-151971-75 Vega Rear Axle Assembly Passenger Hub Caps ............................... 5-16

(Standard and Positraction).............. 5-4 Passenger Hub Caps ............................... 5-171971-75 Passenger Control Arms, Bumpers Passenger Hub Caps ............................. 5-18

and Spring Insulators Chevelle Hub C a p s................................. 5-19(Exc. Wagon) ....................................... 5-6 Chevelle Hub C aps................................... 5-20

1973-75 Chevelle Rear Upper & Lower Chevelle Hub C ap s ................................... 5-21Control Arms ....................................... 5-7 Chevelle Hub C ap s ................................... 5-22

1965-72 Passenger Rear Axle Tie Rod .............. 5-8 Chevy— Nova Hub Caps ......................... 5-231965-72 Passenger Upper Control Arm Chevy— Nova Cover — Cover Unit ___ 5-24

& Pinion Nose B u m p er..................... 5-9 Chevy — Nova Cover — Cover Unit .. 5-251965-74 Passenger Lower Control Arm Chevy—Nova Cover — Cover U n i t ___ 5-26

Bumper & Spring ............................... 5-9 1973-75 Nova Hub C a p s ......................................... 5-271971-72 Vega Upper and Lower Control Camaro Hub Caps..................................... 5-28

A rm s ....................................................... . .. 5-10 Camaro Cover — Cover U n it .................. 5-291974-75 Vega Rear Suspension ......................... 5-11 1973-75 Camaro Hub Caps..................................... 5-301974 Vega Rear Axle Restraint C ab le .......... 5 - 1 2 1971-74 Vega Wheels and Cap Assy. (GT) ........ 5-311975 Monza Rear Axle Tie Rod & Monza Hub C aps....................................... 5-31

Stabilizer Shaft ................................... 5-13 1971-74 Vega Wheels............................................... 5-321975 Monza Rear Axle Torque A rm .............. 5-13

GM PARTS D IV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A

12

10

1971-75 PROP SHAFT AND "U" JOINT1. 5.555 YOKE ASSY.2. 5.586 LOCK RING (finger dia. 19/32”)3. 5.566 BEARING ASSY.4. 5.566 ROLLER5. 5.560 SEAL ASSY.6. N.S.S. PART of # 77. 5.548 REPAIR UNIT

8. N.S.9. 5.544 SHAFT

10. 5.586 BOLT11. 8.931 WASHER (5/16")12. 8.915 NUT (5 /16"—18)13. 5.544 SHAFT AND "U " JOINT ASSY

7-75GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________

5-1 5.000-GRQUP

5-55

1971-75 PASSENGER REAR AXLE 2.73 RATIO

GM PARTS DIVIS ION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A5.000-GRQUP 5-2 7-75

1971-75 PASSENGER REAR AXLE 2.73 RATIO

7-75

1. IMS. RETAINER2. 5.809 DRUM ASSY.—rear (fin type)

5.809 DRUM ASSY.-rear3. 5.420 SHAFT ASSY.-rear axle4. 5.812 BOLT—hub or drum (frt. & rr. whl.)5. 8.916 NUT (3/4)

8.929 WASHER (3/4)6. 5.816 RETAINER—bearing outer7. See Brake Illustration for Breakdown8. 5.822 SEAL—rear shaft oil9. 5.855 BEARING ASSY.—w/ret. assy.—axle shaft

10. 5.816 R ETA IN ER —inr.11. 5.002 BOLT—rr. flange plate12. 5.542 WASHER—differential pinion thrust13. 5.526 GEAR—pinion14. 5.543 WASHER—differential side gear thrust15. 5.528 GEAR—differential side16. 5.531 BOLT—hypoid drive gear17. 5.536 BEARING—differential size (1-5/8 x 2-57/64)18. N.S.S. PART OF NO. 1719. 5.537 SHIM U N IT —(see group for size)20. N.S.S. CAP—(part of Carrier Assy.)21. 5.517 SHA FT—differential pinion22. 5.399 GASKET—axle hsng. cvr. (cork)23. 5.398 COVER AXLE HO USING -axle hsng.

w/filler plug24. 5.398 SCREW (5 /1 6 -1 8 x 15/16)25. 5.506 BOLT—bearing cap to carrier26. 5.518 SCREW—pinion shaft lock27. 5.529 GEAR ASSY.—ring and pinion28. 5.510 D IFFER EN TIA L CASE29. 5.460 See Group for Size30. N.S.S. Part of Number 31, Bearing Assy.31. 5.484 BEARING ASSY .-(see grp.)32. 5.453 SPACER—drive pinion—frt.33. 5.537 SHIM34. 5.387 HOUSING35. 5.387 HO U S IN G -d iff. hsng. & axle tube assy.36. 5.387 V E N T IL A T O R -d iff. carrier37. 8.971 PLUG38. NS.S. Part of Number 39, Bearing Assy.39. 5.447 BEARING ASSY.-drive pinion—frt.40. 5.469 SEAL ASSY.—prop, shaft pinion flange oil41. 5.545 FLANGE—propeller shaft pinion42. 5.545 WASHER—propeller shaft pinion43. 5.595 NUT —propeller shaft pinion flange44. 5.510 D IFFER EN TIA L CASE-differential assy.,

(case w/internal gears)45. 5.528 GEAR—differential side46. 5.542 WASHER—differential pinion thrust47. 5.526 GEAR—differential pinion48. 5.511 PLATE U N IT—w/dises (Eaton)49. 5.511 SPRING—pressure plate

GM PARTS D IV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET5-3

11A __________5.000-GROUP

J

STANDARD REAR

5-59

1971-75 VEGA REAR AXLE ASSEMBLY (STANDARD AND POSITRACTION)

____________ GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CH E VR O LE T— 1 1A --------------------5-OOO-GROUP 54 7-75

1971-75 REAR AXLE ASSEMBLY (STANDARD and POSITRACTION)

1. 5.387 HOUSING UNIT 20. 5.506 BOLT2. 5.387 VENTILATOR ASSY. 21. 8.900 SCREW (5/ 16" - 18 x ”/,•-)3. 5.453 SPACER 22. 4.686 CLIP4. 5.484 BEARING ASSY. 23. 4.681 BRACKET5. 5.460 SHIM UNIT (.021-.026) 24. 5.855 BEARING ASSY.

5.460 SHIM UNIT (.027 .032) 25. 5.822 SEAL ASSY.5.460 SHIM UNIT (.033-.037) 25. 5.001 PLATE ASSY. (L.H.)

6. 5.529 GEAR ASSY, (w/2.53 ratio) 26. 5.001 PLATE ASSY. (R.H.)5.529 GEAR ASSY, (w/2.92 ratio) 27. 5.422 LOCK5.529 GEAR ASSY, (w/3.36 ratio) 28. 5.420 SHAFT

7. 5.510 CASE 29. 5.812 BOLT8. 5.536 BEARING ASSY. 30. 5.809 DRUM ASSY.9. 5.537 SHIM UNIT (.064-.068) 31. 5.595 NUT (V s"- 16)

5.537 SHIM UNIT (.070-.074) 32. 5.545 WASHER5.537 SHIM UNIT (.076-.080) 33. 5.545 FLANGE5.537 SHIM UNIT (.082-.086) 5.545 DEFLECTOR (part of 39649375.537 SHIM UNIT (.088-.094) and 3997957)5.537 SHIM UNIT (.096-. 100) 34. 5.469 SEAL ASSY.

10. 5.517 SHAFT 35. 5.447 BEARING ASSY.11. 5.531 BOLT 36. 5.400 PLUG ASSY.

11 A. 8.931 WASHER (Vs") 37. 4.665 CYLINDER ASSY. (3/«" dia.)12. 5.518 SCREW 38. 5.043 SPRING

12A. 8.931 WASHER (V /) 39. 5.026 SPRING UNIT13. 5.528 GEAR 40. 5.017 SHOE UNIT14. 5.543 WASHER 41. 5.149 LEVER (L.H.)15. 5.526 GEAR 5.149 LEVER (R.H.)16. 5.542 WASHER 42. 5.150 STRUT ASSY. (L.H.)17. N.S.S. P A R T OF # 1 5.150 STRUT ASSY. (R.H.)18. 5.399 GASKET 43. 5.510 CASE19. 5.398 COVER 44. 5.537 SPACER

5-59


5-5 5.000-GRQUP

1971-75 PASSENGER CONTROL ARMS, BUMPERS AND SPRING INSULATORS (EXC. WAGON)

1. 5.395 BUMPER—rr. axle 482022 6. 8.915 NUT (3 /8 -1 6 )2. 8.900 BOLT (9 /1 6 -1 2 x 4) 7. 8.900 BOLT (1 /2 -1 3 x 3 -3 /4 )3. 8.917 NUT (9 /1 6 -1 2 ) 8. 5.395 BUMPER ASSY.—pinion nose4. 5.381 BUSHING ASSY. 9. 8.917 NUT (1 /2 -1 3 )5. 5.382 ARM ASSY. 10. 5.382 ARM ASSY.

-------------------- GM PARTS D IVIS ION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.000-GRQUP 5-6 7-75

1. 8.9002. 8.9163. 5.382

1973-75 CHEVELLE REAR UPPER & LOWER CONTROL ARMS

BOLT, 1 /2 -1 3 x 3-3/4 NUT, 1 /2 -1 3ARM-UPPER, w /F40 Z15, (exc. Monte Carlo)ARM —Upper, exc. F40-Z15

A R M -U P P E R , Monte Carlo4. 5.382 ARM, Lower, w /Z15 & Z76

ARM, Lower, Exc. Z15 & Z765. 8.900 BOLT, 1 /2 -1 3 x 3-7/8

7-75 GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________57 5.000-GRQUP

1965-72 PASSENGER REAR AXLE TIE ROD

1. 5.415 TIE ROD ASSY. 5. 5.418 STUD2. 8.915 NUT (9 /1 6 -1 8 ) 6. 8.917 NUT (9 /1 6 -1 8 )3. 8.931 L/WASHER (9/16) 7. 8.929 WASHER (9/16 x 7 /8 x 5/64)4. 5.418 BOLT 8. 5.418 WASHER

-------------------- GM PARTS D IV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A5.000-GRQUP 58 7-75

1965-72 PASSENGER UPPER CONTROL ARM & PINION NOSE BUMPER

1. 5.382 ARM ASSY.—upper R.H. (exc. Sta. Wag.) 5. 6.176 BUMPER—pinion noseSta. Wag.f (L.H.-R.H.) 6. 5.380 BRACKET ASSY.

2. 5.383 B O LT-upr. & Iwr. (5 /8—18 x 4-1/4) 7. 5.380 REINFORCEMENT3. 8.931 L/WASHER (5/8) 8. 8.931 L/WASHER (7/16)4. 8.915 NUT (5 /8 -1 8 ) 9. 8.921 NUT

1965-74 PASSENGER LOWER CONTROL ARM BUMPER & SPRING

1. 5.395 BUMPER 8. 8.931 L/WASHER (5/8)2. 5.383 BOLT 9. 5.383 BOLT3. 5.382 ARM ASSY .-low er 10. 8.900 BOLT (3 /8 -1 6 x 1-1/4)4. 7.545 SEAT 11. 7.503 SPRING5. 8.931 L/WASHER (3/8) 12. 8.977 SCREW (5 /1 6 -1 8 x 3 /4 )6. 8.915 NUT (3 /8 -1 6 ) 13. 5.383 CLAMP7. 8.915 NUT (5 /8 -1 8 )

7-75GM PARTS DIVIS ION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________

5-9 5 .OOO-GROUP

1. 5.3832. 5.3823. 8.9174. 8.9315. 8.9176. 8.900

8.929

6

1971-72 VEGA

UPPER AND LOWER CONTROL ARMS7. 5.382 ARM ASSY.8.9.

BOLTARM ASSY.NUT (7 /16"—14)WASHER (7/16")NUT (1 /2"—13)BOLT (1 /2 "—13 x 3-7/8")WASHER (17/32" x 15/16" x 3/32")

10.11.

5.381 BUSHING ASSY, (upper)5.381 BUSHING ASSY, (rear-lower)5.381 BUSHING ASSY, (upper)5.381 BUSHING ASSY, (front-lower) 5.380 SUPPORT MOUNTING

____________ GM PARTS DIV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A5.000-GRQUP 5-10

5-66

1974-75 VEGA REAR SUSPENSION1. 5.382 ARM ASSY. - Lower Control2. 5.382 ARM ASSY. - Upper Control3. 7.503 SPRING -Rear4. 7.545 INSULATOR - Rear Spring Lower5. 7.345 ABSORBER ASSY. - Rear Shock6. N.S.S. AXLE ASSY. - Rear

7. 8.917 NUT - (7/16-14)8. 5.544A SHAFT - Propeller Tube & Trunnion9. 5.555 YOKE ASSY.

10. 5.410 CABLE ASSY. - Rr. Axle Restraint11. 7.241 SHAFT - Rear Stabilizer

7-75GM PARTS DIV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________

5 11 5.QOO-GROUP

7

1974 VEGA REAR AXLE RESTRAINT CABLE1. 8.977 SCREW -(5 /1 6 -1 8 x 9 /1 6 ) 7. 8.917 N U T -(7 /16 -14 )2. 5.395 BUMPER ASSY. - Rr. Axle Pinion 8. 4.037 WASHER - (7 /16 -7 /1 6 x 3 /43. 5.386 AXLE ASSY. - Rear 9. 8.915 N U T -(7 /16 -14 )4. 8.929 WASHER 10. 8.900 B O L T -(7 /1 6 -1 4 x 1 -1 /2 )5. 5.410 SPACER - Rear Axle Restraint Cable 11. 5.382 ARM ASSY, - Rr. Suspension Lwr. Control6. 5.410 CABLE ASSY. - Rr. Axle Restraint 12. 7.241 S H A F T -R r. Stabilizer

___________ GM PARTS DIV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A --------------------5 .OOO-GROUP 5 12 7-75

5-70

1975 MOIMZA REAR AXLE TIE ROD & STABILIZER SHAFT1. 5.415 ROD ASSY., rear axle tie 6. 8.917 NUT (7 /1 6 -1 4 )2. 8.900 BOLT (9 /1 6 -1 2 x 3 ) 7. 7.243 SHIM, rear stabilizer shaft3. 8.917 NUT (9 /1 6 -1 2 ) 8. 7.240 REINFORCEMENT, rear stabilizer shaft4. 7.241 SHAFT, rear stabilizer 9. 5.382 ARM ASSY., rear axle lower5. 8.900 BOLT (7 /1 6 -1 4 x 2-11/16)

1975 MONZA REAR AXLE TORQUE ARM1. 5.380 ARM, rear axle torque 8. 7.523 WASHER2. 8.917 NUT (1 /2 -1 3 ) 9. 5.544 DAMPER ASSY., prop shaft3. 8.929 WASHER 10. 8.917 NUT 3 /8 -1 64. 7.243 BUSHING ASSY. 11. 5.383 BOLT 9 /1 6 -1 2 x 6 -5 /85. 8.900 BOLT (3 /8 -1 6 x 2-1/4) 12. 7.523 WASHER6. 8.929 WASHER 13. 8.915 NUT (9 /1 6 -1 2 )7. 5.381 BRACKET, rr. axle torque arm 14. 8.900 BOLT


5-13 5.QOO-GROUP

fyiiwfA]1973 3 & 4-SPD ONLY

fy iiw fF I

MB-1 & M35 ONLYIviEwfCl

M38 ONLY

| v ie w [a ]

1971-72 3 & 4-SPD ONLY

5-64

1971-74 VEGA DAMPER ASSY.1. 5.544 DAMPER ASSY. 7. 5.432 WASHER2. 8 .929 WASHER (13/ 32" x ,3/ , 6" x V ,*") 8. 8.917 NUT (V4" - 20)3. 8.917 NUT (3/ V - 16) 9. 4.037 WASHER4. 8 .900 BOLT (3/ 8" - 16 x 13/ 8") 10. 8 .900 BOLT (3/ 8" - 16 x 1")5. 5.432 NUT 11. 8.931 WASHER (3/ 8" med.)6. 5 .432 BOLT ("U") 12. 3.275 BOLT (3/ 8" - 16 x 2V 4":

-------------------- GM PARTS DIVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.QOO-GROUP 5-14 7-75

PASSENGER HUB CAPS

3871108 DISC BRAKES 3901712 CAP

3901715 ORNAMENT 3901704 RING ASSY.

PASS. (15 x 5) 3901708 RING ASSY.

PASS. (15x6)

3916402341332 (4) 994557 (1) 3875027

3860204 3872861 3834904 3964523

7-75GM PARTS DIVIS ION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________

5 15 5.000-GRQUP

PASSENGER

____________ GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.000-GRQUP 5-16 7-75

PASSENGER

'3082876 3968761—(1)39t^ a/b 993917-(4)

3988171 6264291

39570593957061-(1) 993771 -(4) 3963434 (1)

993722 (4)

3963405 Less H ub See

Group 5.871 Part #3972794

3972748 3925801

3968716


51 7 5.QOO-GROUP

PASSENGER

348158 327759 insert

3963405 less hub. see group 5.871 part #3972794

327767 less insert see group 5.871 part #327759

345978 994689 327764 (1)

349072 337281

-------------------- GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.QOO-GROUP 5-18 7-75

CHEVELLE

337283

3968761 (4) 993917 (1)

3968716 15" (4)

345978

327770

994458(1)3997992(4)

348161

341332 15" (4) 994557 15" (1) 994206 14" (1) 998506 14" (4)

339658

345914 14" 345917 15"345915 Insert

349032

359343 994688 994689


5-19 5.OOO-GROUP

CHEVELLE

3890679 DISC BRAKES 3901712 CAP


OPT. ON ALL MODELS

3963444

3916434

6274292 3984555 3925801

-------------------- GM PARTS D IV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.QOO-GROUP 5-20 7 - 7 5

CHEVELLE

3908761-(1)

3903086 3918080 3937879 395706H I) 993771-(4)

7-75GM PARTS DIV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 11A ____________

5-21 5.QOO-GROUP

CHEVELLE

3972748 3972260 3963434 (1)

3983390 3957059 3972645

3963405Less Hub See

Group 5.871 Part #3972794

3988171 329366 (see description) 329368 (see description)

329392 329389 32776115" TURBINE WH. 14" TURBINE WH.

_________ GM PARTS DIVISION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ______5.000-GRQUP 5-22 7-75

CHEVY— NOVA

3990555341332 (4) 994557 (1)

3982876 9939953968716


5-23 5.QOO-GROUP

CHEVY-NOVA COVER - COVER UNIT

3963444 DISC BRAKES3901712 CAP 3840898 3916434


6274292

____________ GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.QOO-GROUP 5-24 7-75

CHEVY - NOVA COVER - COVER UNIT

3874648 3876956 3890162

39645233895218 3908761


5-25 5.QOO-GROUP

CHEVY-NOVA COVER - COVER UNIT

3918080

3957061-(1) 3963434 (1)

3962724 (1) 3972260993815

____________ GM PARTS D IVIS ION, GENERAL MOTORS CORPORATION — CHEVRO LET— 11A ____________5.000-GROUP 5-26 7-75

1973-75 NOVA

337283

348191

329362

349032

361026 Thru 361035 See group 5.858 for color

994688

329389 994206(1) 994458(1)3998506(4) 3997992(4)


5-27 5 .OOO-GROUP

CAM ARO HUB CAPS

3890679 DISC BRAKES3901712 CAP 3925801


OPT. ON ALL MODELS

3984555 (1973-74) 352933 (1975)

6274292

____________ GM PARTS DIV IS IO N , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A ____________5.000-GRQUP 5-28 7-75

CAMARO COVER - COVER UNIT

3872861

3908761 —(I] 3903086 3918080

3925886—(1) 3957061 —(1)

3963434 (1)

3972260 3980992


5-29 5.QOO-GROUP

1973-75 CAMARO

3989479

329389

337283

349032

994688 994206 (1)3998506 (4)

994458 (1) 3997992 (4)

____________ GM PARTS D IVISION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A5.000-GRQUP 5-30 7-75

5-63

1971-74 VEGA WHEELS AND CAP ASSY. (GT)1. 5.803 WHEEL (13 x 6 ) ............................ 3978191 4. 5.813 NUT ASSY...................................... 3996832. 5.871 RING ASSY..................................... 3978110 5. 5.858 COVER UNIT (13" w heel).......... 9942053. 5.858 H U B C A P ....................................... 6274214 ......................................................

349100

MONZA

7-75GM PARTS D IVIS ION , GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A --------------------

531 5.000-GRQUP

1971-74 VEGA WHEELS1. 5.805 WEIGHT2. 5.803 WHEEL (13 x 5)3. 5.813 NUT ASSY. (V ,.'— 20)4. 5.858 HUB CAP5. 5.858 COVER UNIT (13" wheel)

____________ GM PARTS DIVISION, GENERAL MOTORS CORPORATION — CHEVROLET — 1 1A --------------------5.OOO-GROUP 532 7-75

chevrolet chassis group 5 -...

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