chennai. india the engineered plastics solution partner polymerppt.pdf · nylon group gf grades:...
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Chennai. India
Engineered Plastics
(Subsidiary of Inventa Technologies PVT. Limited)
Location: Mappedu Village o� Arakkonam Highway(via Chennai - Bengaluru Expressway)
Approx. 48 KM from the AirportNext to Dong Woo Surface Tech Factory,
Near WABCO test ground and Saint Gobain Plants (Mappaedu Village)
An ISO 9001 2008 Company
The Engineered PlasticsSolution Partner
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BUSINESS
Contract custom-compounding
Technical Recycling of Plastics Parts
Research - Development & Commercialization
Specicality Engineered Polymers (Inventa Brands)
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CLIENTS SERVED
E-E & E (Electrical, Electronics & Energy)
Mobility sector ( Automotives & Bikes)
Appliances
Industrial
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INVENTA COMPOUNDING PLUS
Core Competence in Compounding Complex Compounding Tasks
Formulations and Processing
Dispersion, Degassing, Alloying / blending & Reactive Extrusion
Nano materials & Polymer composite compounding
Quality, Consistency & Delivery
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INVENTA POLYMERS – IN ACTION
1. Line #3 TSE-72 Running production of Automotive Bumper compound2. Getting ready for R&D run, TSE 363. R&D run developing Nano-silver/PET
Line #3 TSE-72 TSE-36 R&D Run TSE-36
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COMPOUNDING TO PRODUCTS IN BAGS
Toll Compounding Service
Bio-Plastics Production
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LINE #3 PP-GF COMPOUNDINGFOR AUTOMOTIVE
Mappedu Village, Chennai, Tamil Nadu. India
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R&D: We help clients create new opportunitiesYour Idea, recipe, Raws & ourCompetence in compounding &Process Innovation,Materials science,Chemistry, Dispersion,Degassing…..
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R&D /QC FACILITIES
Compounding by TSE 36 Injection Molding (Electronica) & ASTM family mold Equipments for following Tests exist in the Lab at the Inventa Facility All Test Equipments are “made in India brands”. All Test equipments are calibrated by the manufacturer, and compared against Control samples data TESTS Done at INVENTA facility
1. Melt Flow Index2. HDT/Vicat Softening 3. Density/Speci�c gravity4. ASH analysis5. Izod Impact and Notch cutter6. Universal testing machine (Tensile & Flex)7. Other Tests on need basis done at CIPET
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COMPOUNDING CAPABILITIESIndia Growth partner strategy
Plant: Twin screw Extrusion: 5 lines TSE 36 (R&D & Pilot Production), TSE65, TSE65, TSE 72, TSE 72.
Capacity : 550,000 kgs / month
Pelletizing: Strand pelletizer
Tests: Molding and Test Lab
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Details Line#1 Line#2 Line#3 Line#4 Line#5
INVENTA TSE65 TSE65 TSE72 TSE72 TSE36Make/Model
Screw Dia 65mm 65mm 72mm 72mm 35.6mm
Screw Length 40D 40D 44D 44D 44D
Max. Screw RPM 400 400 600 600 600
Typical output Kgs/Hr 200 220 350 350 50for PA/GF (30%)
Side Feeder YES YES YES YES YES
Degassing Atm & Vac Atm & Vac Atm & Vac Atm & Vac Atm & Vac
Dosing Units/Feeders Volumetric Volumetric Gravimetric Gravimetric Volumetric
PLANT EQUIPMENTS(basic information)
All lines - Co-rotating Modular/segmented (Barrel & Screw) Twin screw Extruders Line #5 is R&D and pilot production machine
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PLANT SET UP
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CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
Inventa Brand Engineered Plastics Compounds: ZieLONTM, ZieMAXTM, ZieLOYTM, ZieLINTM
& Nano Technology Sustainable - Recycling Green Programme: Part of our business since 1989
Inventa Custom Compounds from Inventa Product Platform
Polyester Composites, GF & FR grades, High Impact ZieMAXTM molding, Blow molding and extrusion grades
Nylon Group High Impact, GF, Mineral, FR Grades, Specialty ZieLONTM Copolymers by reactive extrusion, UV stab and Composites (6,66 grades of resins)
Performance Master TPO, TPU alloys, PC/ABS, PC/PET, FR & specialty Batches, Alloys & Functional MB (Black MB) Blends ZieLOYTM
Advanced Polymers Composites of PEEK, PES, PPS with Various ZieXANTM performance �llers / Fibers Nano-Composites
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READY COMMERCIAL PRODUCTSReady Commercial Grades: Highly Competitive
Inventa Custom Compounds from Inventa Product Platform
Polyester GF Grades: from 10 - 45% ZieMAXTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact Grades Colors: Natural, Black, Grey, Dark Yellow, Blue etc.
Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact Grades Colors: Natural, Black, Grey, Dark Yellow, Blue etc.
USP:1. ZieMAXTM can replace your Nylon66 GF Grades as drop in2. No compromise of performance properties3. SAVINGS - SAVINGS - SAVINGS
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Properties ASTM & ZieMAX Rynite 530 Valox 420 Ultramid 8233G Zytel 70G33 Unit GF30BK GF PET Sabic PBT BASF PA6 DuPont N66
Speci�c D792 1.52 1.56 1.53 1.39 1.40 gravity gms/cc
% Glass Fibre Ash Test 31 30-31 30-31 30-31 33 Tensile D638 148 159 145 100 124 Strngth MPa
Elongation D638 3.5 2.7 3 6.0 4 Break %
Flex Modulus D790 8818 8960 8100 8700 6210 MPa (9300 dry)
Notched Izod D256 120 101 110 85 130 Impact J/M
HDT at D648 C 220 224 205 205 249 1.8 MPa
COMPARATIVE PROPERTY DATAZieMAXTM GF30 vs “Best in class” gades
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Properties ASTM & ZieMAX Rynite 545 Unit GF45BK GF PET DuPont
Speci�c D792 1.68 1.69 gravity gms/cc
% Glass Fibre Ash Test 45 45 Tensile D638 178 182 Strngth MPa
Elongation D638 3.5 2.0 Break %
Flex Modulus D790 13800 14000 MPa
Notched Izod D256 118 110 Impact J/M
HDT at D648 C 226 230 1.8 MPa
COMPARATIVE PROPERTY DATAZieMAXTM vs “Best in class” gades
ZieMAX™ GF45BK is 45% Glass Fibre reinforced Grade Polyester Engineered compound designed for high perfor-mance demanding application, such as Automotive under the hood applica-tions. Competitive product Rynite 545BK has been widely used in USA and EU since more than last 30 years.It is extremely easy to process in typi-cal molds designed for reinforced PA, PC, or PBT.**Predrying is “Must”, at 80C for 4 hrs.ZieMAX™ is environment friendly sus-tainable product, developed via exten-sive R&D at INVENTA, Chennai.We have plenty of local raw material
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PRODUCT APPLICATIONS: ENERGY & IT
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PRODUCT APPLICATIONS: AUTOMATIVE
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“INVENTA-CHENNAI”-YOUR TRUSTED BUSINESS PARTNER
IN INDIA SINCE 1989Polymer - Nano Composite Compounding R&D conducted at INVENTA, Cnennai for US based company
Inventa Plant – Lab line
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Polymer - Nano Composite Compounding R&D conducted at INVENTA, Cnennai for US based company
Inventa Plant – Lab line
MAIN COMPOUNDING BUILDING
Mappedu Village, Chennai, Tamil Nadu. India(6 KM from Delphi-TVS plant)
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Sriperumbudur, Chennai, Tamil Nadu INDIA
LOGISTICS - DELIVERY
Facility in Chennai, India
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“Think INVENTA-Chennai”-Your Trusted Business Partner in India
What we can do for youManufacturing of your Polymer compounds for Indian market, or export as your Custom - Toll coumpounder. Such as,
1. Logistic support2. Development of products3. Manufacturing of products for India4. All contract manufacturing under complete
Contact: Mr. K.Vishwanathan, Executive Director. [email protected]
Dr.A.K.Banerjie, Managing Director. [email protected]
www.inventapolymer.com