chem cad and concepsys integration - aiche spring 09
TRANSCRIPT
![Page 1: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/1.jpg)
Using ConcepSys to Optimize Small Project Capital Allocation or Teach Front-End Design
Adnan Siddiqui, P.E.PrincipalConcepSys Solutions LLC
![Page 2: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/2.jpg)
ConcepSys Solutions LLC
Agenda
Presentation ObjectiveBiodiesel Plant Example
Simulation using ChemCAD Preliminary design using ConcepSys
Questions
![Page 3: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/3.jpg)
ConcepSys Solutions LLC
Presentation Objective
Audience poll Academia Industry Other
About me
![Page 4: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/4.jpg)
ConcepSys Solutions LLC
Presentation Objective
Share Information About ConcepSys A rapid engineering tool for front-end
design of industry projects A training tool for students and project
team engineers on project development workflow steps
Provide insight into impact of critical design parameters on project cost
![Page 5: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/5.jpg)
ConcepSys Solutions LLC
Flowsheet Development Steps
Identify unit operationsThermodynamics and physical
propertiesMass and energy balance
Manual (non-simulation)▪ Company guidelines and tools▪ Teaching course material
Simulation▪ ChemCAD
![Page 6: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/6.jpg)
ConcepSys Solutions LLC
Biodiesel Flowsheet Development
Using ChemCAD Biodiesel plant example Allows for optimization of
thermodynamic parameters Evaluate various mass and energy
balances Export flowsheet in XML format with
equipment and stream properties
![Page 7: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/7.jpg)
ConcepSys Solutions LLC
Biodiesel Plant Preliminary Design
Import ChemCAD Simulation Thermodynamic and physical properties
imported with modelCreate flowsheet in ConcepSys
Need to lookup and enter thermodynamic and physical properties
![Page 8: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/8.jpg)
ConcepSys Solutions LLC
ChemCAD Biodiesel Simulation
![Page 9: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/9.jpg)
ConcepSys Solutions LLC
ChemCAD Biodiesel Import
![Page 10: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/10.jpg)
ConcepSys Solutions LLC
ConcepSys Biodiesel Flowsheet
![Page 11: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/11.jpg)
ConcepSys Solutions LLC
Biodiesel Equipment Sizing
Select unit operationVerify / enter critical design
parametersEvaluate cost options
![Page 12: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/12.jpg)
ConcepSys Solutions LLC
Biodiesel Equipment Sizing
![Page 13: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/13.jpg)
ConcepSys Solutions LLC
Biodiesel Line Sizing
Select linesVerify pipe specificationAdd inline objects
![Page 14: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/14.jpg)
ConcepSys Solutions LLC
Biodiesel Line Sizing
![Page 15: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/15.jpg)
ConcepSys Solutions LLC
Biodiesel Line Pressure Drop
![Page 16: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/16.jpg)
ConcepSys Solutions LLC
Biodiesel Equipment Layout
Overall plant dimensionsEquipment arrangementApply layout rules of thumbVerify NPSH for pumpsEvaluate pipe length options
![Page 17: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/17.jpg)
ConcepSys Solutions LLC
Biodiesel Equipment Layout
![Page 18: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/18.jpg)
ConcepSys Solutions LLC
Biodiesel Design Documents
Equipment ListLine ListTie Point List3D Layout
![Page 19: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/19.jpg)
ConcepSys Solutions LLC
Biodiesel Flowsheet
![Page 20: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/20.jpg)
ConcepSys Solutions LLC
Biodiesel Plot Plan
![Page 21: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/21.jpg)
ConcepSys Solutions LLC
Biodiesel Line List
![Page 22: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/22.jpg)
ConcepSys Solutions LLC
Biodiesel PIP Datasheet
![Page 23: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/23.jpg)
ConcepSys Solutions LLC
Biodiesel Cost Estimate
Itemized Cost ReportAdjust factorsEvaluate what-if options to link
equipment size, material of construction, and layout with cost estimate
![Page 24: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/24.jpg)
ConcepSys Solutions LLC
Biodiesel Equipment Cost Estimate
![Page 25: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/25.jpg)
ConcepSys Solutions LLC
Biodiesel Cost Estimate Report
![Page 26: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/26.jpg)
ConcepSys Solutions LLC
Biodiesel Specification Check Report
![Page 27: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/27.jpg)
ConcepSys Solutions LLC
Use of ChemCAD and ConcepSys in Senior Design Course
Unit operation selectionThermodynamic and physical
property calculationMass and energy balance Equipment layoutSelection of critical design variablesGeneration of preliminary design
package
![Page 28: Chem Cad And ConcepSys Integration - AiChE Spring 09](https://reader035.vdocuments.us/reader035/viewer/2022062418/556ee435d8b42a5f2e8b522b/html5/thumbnails/28.jpg)
ConcepSys Solutions LLC
More Information
Find out about ConcepSys at: www.concepsyssolutions.com▪ Example and training videos
Find out about ChemCAD at: www.chemstations.net
Live demonstrations at Chemstations Inc. booth in West Hall of Convention Center
Pricing and trials (academic and industry) Contact me at