charger station assembly
TRANSCRIPT
![Page 1: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/1.jpg)
Charger Station Assembly
![Page 2: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/2.jpg)
Mounting substrate
In our application we attached 24’ of 2x12 to the wall
![Page 3: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/3.jpg)
Paint the substrate flat black
One coat of Rustoleum oil based flat black
![Page 4: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/4.jpg)
Layout
After mounting the board, measure out where pallets will be placed for charging
![Page 5: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/5.jpg)
Charger brackets
I attached angle iron to my 10”x10” corner brace brackets
![Page 6: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/6.jpg)
Charger brackets
Here I used a pop rivet to attach the assembly. You can use self tappers or nut and bolt also.
![Page 7: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/7.jpg)
Mounting brackets to wall
I centered our chargers in the 18” isle ways I laid out. I used a scrap board to help with my spacing
![Page 8: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/8.jpg)
Mounting brackets to wall
![Page 9: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/9.jpg)
Mounting top bracket
Set charger in place and set 4” angle bracket on top. Scribe it’s location and remove.
![Page 10: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/10.jpg)
Mounting top bracket
Attach 4” angle to wall where you scribed.
![Page 11: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/11.jpg)
Attach top bracket to charger
Attach bracket with two ½” self tappers
![Page 12: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/12.jpg)
Charger securely attached
![Page 13: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/13.jpg)
Install cpvc piping
I installed two rows of ½” cpvc. I spaced the mounts every 18”
![Page 14: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/14.jpg)
Installing cpvc piping
I installed a ½” dowel in the pipe to help resist sagging
![Page 15: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/15.jpg)
Installing cpvc piping
I used 34 hangers
![Page 16: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/16.jpg)
Install junction boxes
Install with 2 fasteners inside the box as well as the four exterior tabs
![Page 17: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/17.jpg)
Install junction boxes
![Page 18: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/18.jpg)
First station ready to go!
![Page 19: Charger station assembly](https://reader035.vdocuments.us/reader035/viewer/2022070519/58f2df0a1a28abb5608b45f1/html5/thumbnails/19.jpg)
Material List• 48’ of ½” dowel• 10’ of light duty angle iron• 10 10”x10” angle brace brackets• 4 cpvc end caps• 4 cpvc couplers• 48’ of ½” cpvc piping• 24’ of clean 2x12 fir joist• 34 plastic cpvc pipe hangers• 1 quart of Rustoleum flat black oil paint• Misc fasteners