charger station assembly
TRANSCRIPT
Charger Station Assembly
Mounting substrate
In our application we attached 24’ of 2x12 to the wall
Paint the substrate flat black
One coat of Rustoleum oil based flat black
Layout
After mounting the board, measure out where pallets will be placed for charging
Charger brackets
I attached angle iron to my 10”x10” corner brace brackets
Charger brackets
Here I used a pop rivet to attach the assembly. You can use self tappers or nut and bolt also.
Mounting brackets to wall
I centered our chargers in the 18” isle ways I laid out. I used a scrap board to help with my spacing
Mounting brackets to wall
Mounting top bracket
Set charger in place and set 4” angle bracket on top. Scribe it’s location and remove.
Mounting top bracket
Attach 4” angle to wall where you scribed.
Attach top bracket to charger
Attach bracket with two ½” self tappers
Charger securely attached
Install cpvc piping
I installed two rows of ½” cpvc. I spaced the mounts every 18”
Installing cpvc piping
I installed a ½” dowel in the pipe to help resist sagging
Installing cpvc piping
I used 34 hangers
Install junction boxes
Install with 2 fasteners inside the box as well as the four exterior tabs
Install junction boxes
First station ready to go!
Material List• 48’ of ½” dowel• 10’ of light duty angle iron• 10 10”x10” angle brace brackets• 4 cpvc end caps• 4 cpvc couplers• 48’ of ½” cpvc piping• 24’ of clean 2x12 fir joist• 34 plastic cpvc pipe hangers• 1 quart of Rustoleum flat black oil paint• Misc fasteners