characterization of waste wood materials for the ... · characterization of waste wood materials...

1
NARA is led by Washington State University and supported by the Agriculture and Food Research Initiative Competitive Grant no. 2011-68005-30416 from the USDA National Institute of Food and Agriculture. Visual inspection, removal of extraneous materials, determination of moisture content as received, particle size distribution, drying at room temperature. Further characterization: Proximate analysis: ash, volatiles, fixed carbon. Elemental analysis (CHNO) Extractives (ASTM D11107-07) Phenolic compounds, lignans, and fatty acids in extractives Change of mass as materials are heated and thermal stability (by TGA) and Activation Energy (ASTM E1641). Chemical composition (cellulose, hemicellulose, lignin) (ASTM E1758) Chlorine content (by micro-XRF – energy-dispersive micro X-ray fluorescence spectrometry) Heavy metals (ICP-MS) Surface area of ground materials (BET) Characterization of waste wood materials for the production of biofuels Manuel Raul Pelaez-Samaniego, Karl Englund Composite Materials and Engineering Center, Washington State University, Pullman, WA Introduction The use of lignocellulosic materials (e.g. waste wood materials–WWM) for isobutanol production requires four main processing operations: pretreatment, enzymatic hydrolysis, fermentation of glucose, and recovery of the biofuel from the fermentation broth (Fig. 1). Hydrolysis defines the efficiency of the process. During enzymatic hydrolysis, cellulases can irreversibly bind to lignin, thus reducing loss in enzymatic activity. Other factors, interrelated during the saccharification process, can also impact enzymatic hydrolysis. These factors can be classified into: enzyme-related factors (e.g., enzyme concentration and adsorption, synergism, end-product inhibition, binding to lignin) and substrate-related factors (e.g., cellulose crystallinity, degree of polymerization, available/accessible surface area, particle size, and presence of associated materials such as hemicellulose and lignin). Phenolic molecules and proteins and ash can also act as inhibitors. WWM are very heterogeneous. Techniques used for characterization of homogeneous materials are not sufficient. Literature is poor on providing tools for characterization of WWM and on describing methods for determining inhibitors present in WWM that could limit hydrolysis/saccharification. More study is required to elucidate the viability of producing biofuels from WWM via enzymatic hydrolysis. Objective The aim of this work is threefold: a) Review literature related with techniques for characterizing WWM intending the production of biofuels, particularly isobutanol. b) Characterize WWM, with emphasis on properties that could potentially limit using WWM for biofuels . c) Identify possible inhibitors in WWM that could negatively impact the production of isobutanol via enzymatic hydrolysis. Preliminary Results FIGURE 2 – Pictures of the samples used in the work and their corresponding particle size distribution. Materials Preliminary Conclusions Materials are very different in particle size, moisture content, and ash content. Removal of metals is required. More study is necessary to determine how contaminants (plastics/fabrics) could impact further steps for biofuels. Relatively high amounts of N (samples 1 and 3) deserve attention in further steps. Activation Energy is quite similar for all samples. Waste wood material Cleaning and Pretreatment Hydrolysis Sample MC as received (% odb) MC after drying at RT (% odb) Ash content (% odb) Volatiles (% water and ash free basis) Fixed Carbon (% water and ash free basis) 1 12.78±0.70 5.42 1.16 79.38 20.62 2 14.03±0.04 5.99 11.47 81.22 18.78 3 25.22±0.46 6.09 3.39 79.94 20.06 Methods Three samples of wood waste recycling materials were used: “sample 1” (provided by Company “a”), “sample 2” and “sample 3” (provided by Company “b”, and identified by the company as “Mulch” and “Hog Fuel 1”), with different particle size distribution (Fig. 2). Fermentation Isobutanol recovery Conversion 0.0 0.1 0.2 0.3 0.4 0.5 0.6 Activation Energy (J/mol) 5e+4 1e+5 2e+5 2e+5 Sample 1 Sample 2 Sample 3 Dimensions >45 mm 20mm<d<45mm <20 mm % 0 20 40 60 80 Sample 1 Sample 2 Sample 3 FIGURE 1 – Main steps for using WWM to produce isobutanol FIGURE 3 – Pictures of contaminants found in WWM samples: Metals (left) were found in sample 1 and other materials (e.g. plastics and fabrics) were found in sample 3. FIGURE 4 – TGA and DTG (at different temperatures) TABLE 1 – Proximate analysis results (RT–room temperature) TABLE 2 – Elemental compositions results (% ash and moisture free basis) Sample C H N O 1 48.72±0.73 5.64±0.06 0.44±0.02 45.20±0.79 2 46.01±0.98 5.42±0.09 0.19±0.01 48.38±1.07 3 42.26±0.77 5.08±0.08 0.42±0.01 52.24±0.86 0 20 40 60 80 100 100 200 300 400 500 600 TGA (mass % Temperature (°C) 10.0 °C/min 5.0 °C/min 2.0 °C/min 1.0 °C/min SAMPLE 1 0 2 4 6 8 10 12 100 200 300 400 500 600 DTG (mass %/min) Temperature (°C) 10.0 °C/min 5.0 °C/min 2.0 °C/min 1.0 °C/min 0 20 40 60 80 100 100 200 300 400 500 600 TGA (mass % Temperature (°C) 10.0 °C/min 5.0 °C/min 2.0 °C/min 1.0 °C/min SAMPLE 2 0 2 4 6 8 10 12 100 200 300 400 500 600 DTG (mass %/min) Temperature (°C) 10.0 °C/min 5.0 °C/min 2.0 °C/min 1.0 °C/min 0 20 40 60 80 100 100 200 300 400 500 600 TGA (mass % Temperature (°C) 10.0 °C/min 5.0 °C/min 2.0 °C/min 1.0 °C/min SAMPLE 3 0 2 4 6 8 10 12 100 200 300 400 500 600 DTG (mass %/min) Temperature (°C) 10.0 °C/min 5.0 °C/min 2.0 °C/min 1.0 °C/min FIGURE 5 – Activation Energy of the three samples (conversion up to 60%) 1 2 3

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Page 1: Characterization of waste wood materials for the ... · Characterization of waste wood materials for the production of biofuels ... (e.g. waste wood materials–WWM) ... particle

NARA is led by Washington State University and supported by the Agriculture and Food Research Initiative Competitive Grant no. 2011-68005-30416 from the USDA National Institute of Food and Agriculture.

●  Visual inspection, removal of extraneous materials, determination of moisture content as

received, particle size distribution, drying at room temperature.

●  Further characterization:

Ø  Proximate analysis: ash, volatiles, fixed carbon.

Ø  Elemental analysis (CHNO)

Ø  Extractives (ASTM D11107-07)

Ø  Phenolic compounds, lignans, and fatty acids in extractives

Ø  Change of mass as materials are heated and thermal stability (by TGA) and

Activation Energy (ASTM E1641).

Ø  Chemical composition (cellulose, hemicellulose, lignin) (ASTM E1758)

Ø  Chlorine content (by micro-XRF – energy-dispersive micro X-ray fluorescence

spectrometry)

Ø  Heavy metals (ICP-MS)

Ø  Surface area of ground materials (BET)

Characterization of waste wood materials for the production of biofuels Manuel Raul Pelaez-Samaniego, Karl Englund Composite Materials and Engineering Center, Washington State University, Pullman, WA

Introduction q  The use of lignocellulosic materials (e.g. waste wood materials–WWM) for isobutanol

production requires four main processing operations: pretreatment, enzymatic hydrolysis,

fermentation of glucose, and recovery of the biofuel from the fermentation broth (Fig. 1).

q  Hydrolysis defines the efficiency of the process.

q  During enzymatic hydrolysis, cellulases can irreversibly bind to lignin, thus reducing loss in

enzymatic activity.

q  Other factors, interrelated during the saccharification process, can also impact enzymatic

hydrolysis.

q  These factors can be classified into: enzyme-related factors (e.g., enzyme concentration and

adsorption, synergism, end-product inhibition, binding to lignin) and substrate-related factors

(e.g., cellulose crystallinity, degree of polymerization, available/accessible surface area,

particle size, and presence of associated materials such as hemicellulose and lignin).

q  Phenolic molecules and proteins and ash can also act as inhibitors.

q  WWM are very heterogeneous. Techniques used for characterization of homogeneous

materials are not sufficient.

q  Literature is poor on providing tools for characterization of WWM and on describing methods

for determining inhibitors present in WWM that could limit hydrolysis/saccharification.

q  More study is required to elucidate the viability of producing biofuels from WWM via

enzymatic hydrolysis.

Objective

The aim of this work is threefold:

a) Review literature related with techniques for characterizing WWM intending the production

of biofuels, particularly isobutanol.

b) Characterize WWM, with emphasis on properties that could potentially limit using WWM for

biofuels .

c) Identify possible inhibitors in WWM that could negatively impact the production of

isobutanol via enzymatic hydrolysis.

Preliminary Results

 

FIGURE 2 – Pictures of the samples used in the work and their corresponding particle size distribution.

Materials

Preliminary Conclusions

q  Materials are very different in particle size, moisture content, and ash content.

q  Removal of metals is required.

q  More study is necessary to determine how contaminants (plastics/fabrics) could

impact further steps for biofuels.

q  Relatively high amounts of N (samples 1 and 3) deserve attention in further steps.

q  Activation Energy is quite similar for all samples.

Waste wood material

Cleaning and Pretreatment

Hydrolysis

Sample MC as received (% odb)

MC after drying at RT (% odb)

Ash content (% odb)

Volatiles (% water and ash free basis)

Fixed Carbon (% water and ash free basis)

1 12.78±0.70 5.42 1.16 79.38 20.62

2 14.03±0.04 5.99 11.47 81.22 18.78

3 25.22±0.46 6.09 3.39 79.94 20.06

Methods

Three samples of wood waste recycling materials were used: “sample 1” (provided by

Company “a”), “sample 2” and “sample 3” (provided by Company “b”, and identified by the

company as “Mulch” and “Hog Fuel 1”), with different particle size distribution (Fig. 2).

Fermentation Isobutanol recovery

Conversion0.0 0.1 0.2 0.3 0.4 0.5 0.6

Activ

atio

n En

ergy

(J/m

ol)

5e+4

1e+5

2e+5

2e+5

Sample 1 Sample 2 Sample 3

Dimensions>45 mm 20mm<d<45mm <20 mm

%

0

20

40

60

80

Sample 1 Sample 2 Sample 3

FIGURE 1 – Main steps for using WWM to produce isobutanol

FIGURE 3 – Pictures of contaminants found in WWM samples: Metals (left) were found

in sample 1 and other materials (e.g. plastics and fabrics) were found in sample 3.

FIGURE 4 – TGA and DTG (at different temperatures)

TABLE 1 – Proximate analysis results (RT–room temperature)

TABLE 2 – Elemental compositions results (% ash and moisture free basis)

Sample C H N O

1 48.72±0.73 5.64±0.06 0.44±0.02 45.20±0.79

2 46.01±0.98 5.42±0.09 0.19±0.01 48.38±1.07

3 42.26±0.77 5.08±0.08 0.42±0.01 52.24±0.86

0

20

40

60

80

100

100 200 300 400 500 600

TGA  (m

ass  %

Temperature  (°C)

10.0  °C/min5.0  °C/min2.0  °C/min1.0  °C/min

SAMPLE  1

0

2

4

6

8

10

12

100 200 300 400 500 600

DTG

 (mass  %/m

in)

Temperature  (°C)

10.0  °C/min5.0  °C/min2.0  °C/min1.0  °C/min

0

20

40

60

80

100

100 200 300 400 500 600

TGA  (m

ass  %

Temperature  (°C)

10.0  °C/min5.0  °C/min2.0  °C/min1.0  °C/min

SAMPLE 2

0

2

4

6

8

10

12

100 200 300 400 500 600

DTG  (m

ass  %

/min)

Temperature  (°C)

10.0  °C/min5.0  °C/min2.0  °C/min1.0  °C/min

0

20

40

60

80

100

100 200 300 400 500 600

TGA  (m

ass  %

Temperature  (°C)

10.0  °C/min5.0  °C/min2.0  °C/min1.0  °C/min

SAMPLE 3

0

2

4

6

8

10

12

100 200 300 400 500 600

DTG

 (mass  %/m

in)

Temperature  (°C)

10.0  °C/min5.0  °C/min2.0  °C/min1.0  °C/min

FIGURE 5 – Activation Energy of the three samples (conversion up to 60%)

1 2 3