characterization of clay based k catalysts
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LS VT R
Applied Catalysis A: General 132
(
1995) 141-155
Characterization of clay-based K catalysts and their
application in Friedel-Crafts alkylation of arom atics
Tivadar Cseri a,b, Sfmdor B6kAssy a, Fraqois Figueras b,*,
Eleonbra Cseke , Louis-Charles de Menorval
,
Roger Dutartre
echnical U niversi& of Budapest, Department ojOrganic Chem ica/ Technology, 1521 Budapest, Hungu)
Institut de Recherche s SW la Catalyze du CNR S, 2 Avenue Albert Eimtein 69626, Villeurhanne Cedeu. France
L&oratoire de Matdriaux Catalytiques et Catalyse erl C/like Organique, URA 4/K du CNR S, ENSC M, 8 rue
de 1 Ecole Norm als, 340.53 Montpellier Cedex, France
Received 20 April 1995: revised 27
June
1995; accepted 27
July
1995
Abstract
Toluene was alkylated with benzyl chloride and benzyl alcohol using a series of clays KSF, KSF/
0, KO, KPI 0, KlO, KS from Siid Chemie) obtained by treating a bavarian bentonite by different acids
and a Hungarian bentonite Mid) as catalysts in a batch reactor. The catalysts w ere characterized by
chemical analysis, thermal analysis, nitrogen adsorption, solid state nuclear magnetic resonance, X-
ray diffraction. The acidity of these solids was determined by infrared spectroscopy using pyridine as
molecular probe. The structure. specific surface area, and distribution of Lewis/Br@nsted acidity of
these clays can be changed to a great extent by acidic or thermal treatment. The rate of alkylation is
related to BrGnsted acidity when the substrate is benzyl alcohol. When benzyl chloride is used as
alkylating agent, the Fe+ content of the clay controls the activity, and iron containing clays show
high activities in spite of their low Lewis acidities.
Keywords: Aromatics; Alkylation: K catalysts; Acidic clays; Brensted acidity; Fe
1 Introduction
Solid acids offer many advantages by their nature, over soluble counterparts such
as aluminium chloride and hydrogen fluoride. The substitution of liquid acids by
solids as catalysts for organic synthesis offers a potential for superior effectiveness
and environmental integrity. However the origin of their activity is generally poorly
understood. Although they differ in structure from liquid acids, solid acid catalysts
* Corresponding author. Tel. ( + 33) 72445300, fax. ( + 33) 72445300.
0926-860X/95/ 09.50 0 1995 Elsevier
Science
B.V. All rights reserved
SSDIO926-860X 95)00158-1
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work by the same principle. Clays have been proposed as suitable c atalysts for this
purpose [ l-31. Friedel-Crafts alkylation is one of the most important reactions in
synthetic and industrial organic chem istry, thus an interesting model. The alkylation
of toluene by benzyl chloride or benzyl alcohol is interesting for the preparation of
substitutes of polychlorobenzenes used as dielectrics. These reactions are usually
catalysed by Lewis acids in liquid phase [ 41 in homogeneous phase and an indus-
trial process is based on FeCl,
[ 51.
In heterogeneous catalysis, zeolites [6]
,
sulfated zirconia [7] and clays
exchanged by metallic cations [8-l 1 ] have been described. Particulary good results
have been obtained using as catalyst a zinc chloride impregnated on KlO mont-
morillonite, called clayzic [ 12-161. Clark et al. [ 171 recently reviewed the work
published on clays impregnated by zinc chloride, and activated at low temperature
T KSF > KPlO > KS > KlO > KO > Bavarian bentonite,
Hungarian bentonite.
Indeed it is doubful that this scale of acidity in water is valid in organic solvents
due to a different solvation of the acid sites. The adsorption of pyridine in the gas
phase, followed by infrared spectrometry is probably more representative in that
case. It also permits to establish the nature of the acid sites. The relative intensities
of the bands of pyridine adsorbed on Bronsted and Lewis sites are reported in
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T. Cseri et al. /Applied
Catdyh
A: Grnerul 132 199.5) 141-155
I
,
ollm
150
I
100
I
54
I
I
0
I
-50
1
-100
I
-150
1
-200
-250 -300
Fig.
3. Al MA 9 NMR
spectrum of KPlO
Table 6, assum ing that the vibrations at 1448-14 55 cm-
are associated to pyridine
coordinated to Lewis sites, and the vibration at 1545 cm- to pyridinium ions.
Small shifts are observed in the bands of pyridine adsorbed on Lewis sites, but the
magn itude of these shifts is not large enough to establish clear changes of the acid
strength between the different solids.
The intensities are normalized to the vibrations of the lattice in the spectral range
1920 cm- and 1800 cm- . The patterns of acidity obtained by this method are:
KS < KlO < KPlO < KSF < KSF/O, for Bronsted acidity and KPlO < KSF
< K SF/O < KS < KIO for Lewis acidity. C ompared to the pattern obtained in
Table 3
Chemical shifts (ppm) of the different Si species observed on the K clays
Catalyst
Hungarian bentonite
- 90.6
Bavarian bentonite
-90.9
K10
-90.7
- 101.3
- 110.5
KO
- 90.5
- 101.1
- 109.3
KPIO
-91.5
- 102.0
- 109.8
KS
- 90.6
- 99.9
- 109.8
KSF
-90.2
KSFIO
-91.0
- 103.3
- 108.6
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149
Table 4
Chemical shifts (ppm) of the different Al species observed on the K clays
Catalyst a, tetrahedral
a, tetrahedral
i17 etrahedral
?I, octahedral
Hungarian bentonite 61.3
61.2 53.0
2.5
Bavarian bentonite 70.0
55.5
2.9
KlO
70.7
3.6
KO 72.7
4.1
KPlO 73.8
3.9
KS 71.7
3.8
KSF
71.8
56.8 3.7
KSF/O 75.0
Table 5
pH of the suspension of the K catalysts (10% in
w ater)
Catalyst pH of 10% suspension
Hungarian bentonite
7
Bavarian bentonite
7
K 10
4.5
KO
5.5
KPlO
1.8
KS
3
KSF
1.5
KSF/O
1.3
Table 6
Relative intensities of the infrared bands of adsorbed pyridine on the clays dried at 393 K
Catalyst Lewis acidity
Br nsted acidity
KlO
1.91
2.23
KPlO
0.42
2.32
KS
1.02
1.76
KSF
0.59
2.35
KSF/O
0.61
3.09
water Bavarian bentonite, H ungarian bentonite < KO < KlO < KS < KPlO