chapter 6 - industrial pollution

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 Dr. Ong Meng Chuan Department of Marine Science Faculty of Maritime Studies and Marine Science Universiti Malaysia Terengganu  

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Page 1: Chapter 6 - Industrial Pollution

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Dr. Ong Meng Chuan

Department of Marine Science

Faculty of Maritime Studies and Marine ScienceUniversiti Malaysia Terengganu 

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Chapter 6: Industrial Pollution

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CHAPTER 6

INDUSTRIAL POLLUTION

   A stream is polluted when it has been unacceptable for a

defined usage by a pollutant  

  When the pollutant has industry as a point of origin , as

opposed to domestic residences, the waste is an industrial 

waste 

  Pollution which can be directly linked with industry  , in contrast to other pollution

sources 

  This form of pollution is one of the leading causes of pollution worldwide ; estimates

that up to 50% of the nation's pollution is caused by industry. 

  Industrial pollution is a serious problem for the entire planet, especially in nations

which are rapidly industrializing

  This form of pollution dates back to antiquity, but 

widespread industrial pollution accelerated 

rapidly in the 1800s , with the start of the

Industrial Revolution 

  The period mechanized means of production,

allowing for a much  greater volume of  production , and generating a corresponding

increase in pollution 

  EXAMPLE : Use of fuels like coal  

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  There are a number of forms of industrial pollution 

  One of the most common is water pollution , caused by dumping of industrial waste

into waterways , or improper containment of waste, which causes leakage into

 groundwater and waterways 

  Industrial pollution can also impact  air quality  , and it can enter the soil, causing

widespread environmental problems 

  Because of the nature of the global environment, industrial pollution is never limited 

to industrial nations 

  EXAMPLE : Samples of ice cores from Antarctica and the Arctic both show high levels of 

industrial pollutants, illustrating the immense distances which pollutants can travel,

and traces of industrial pollutants have been identified in isolated human, animal, and  plant populations as well  

  Industrial pollution hurts the environment in a range of ways, and it has a negative

impact on human lives and health 

  Pollutants can kill animals and plants , imbalance ecosystems , degrade air quality 

radically  , damage buildings , and  generally degrade quality of life 

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Chapter 6: Industrial Pollution

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  Industrial water pollution arises from agricultural practices , deforestation and 

 poor land management .

  In addition, industrial accidents such as oil or chemical spills can create large-scale

disruptions to hydrologic systems.

  Thermal water pollution may occur from industrial processes that  discharge heated 

water  

  Industrial processes that discharge wastewater into  streams and rivers may pollute

bodies of both fresh and sea water  

  This effluent may carry industrial water pollution for many nautical miles , affecting

aquatic wildlife 

  Heavy metals may be contained in some industrial waste. These metals, such as

mercury, lead, or beryllium, may settle on the bottom of streams and tidal basins 

WHICH INDUSTRIES POLLUTE THE MOST?  

1.  Chemical Processing Industry – fertilizer, pharmaceutical, pesticide industry  

2.  Manufacturing and processing of metals, cement, and paper  

3.  Oil refining – Industries which rely on fossil fuel also pollute, including coal fired 

 power plants, airlines, and the automobile industry  

4.  Farming Industry  

INDUSTRIAL ACCIDENT  

  Industrial accidents may result in extremely large releases of industrial water 

 pollution 

  EXAMPLE : 

(1)  Deep Horizon oil spill that occurred off the Louisiana Coast in the U.S. in 2010,

which was the largest oil spill in U.S. history  

(2)  Union Carbide gas leak in Bhopal, India in 1984 – Pesticide industry  

(3)  Chernobyl disaster in Ukraine – Nuclear disaster  

(4)  Fukushima Daiichi in Japan – Nuclear disaster  

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WASTE 

Waste 

 A moveable object which has no direct use and is discarded permanently  

Hazardous Waste 

Wastes (  solid  , liquids , and  containerizedgases ) other than radioactive and infectious

wastes which, by reason of their chemical activity, toxic explosive, corrosive or other characteristics cause danger to health or the environment  whether alone or when

coming into contact with other waste. 

HAZARDOUS WASTE  

  Hazardous wastes are wastes that are a risk to the health of humans or other 

living organisms 

  They may be solids , liquids , or  gases. They often contain toxic  , corrosive , flammable , 

reactive or explosive materials 

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   A typical scenario is that the site became contaminated  , the contaminants were

released  and  migrated into the subsurface where rainfall  ,  solvents or  ground 

water transported the contaminants to points of ground water use or surface

discharge to aquatic environment  

  The remediation of contaminated sites is a far bigger problem than themanagement of currently generated hazardous wastes. 

WASTEWATER

  Wastewater  from industrial  discharge may contain a combination of high BOD 

(organic substances), high level of  suspended solid  , and presence of toxic substances 

  This discharge can be 10 or more times higher than found in the raw sewage 

  EXAMPLE : BOD in the raw sewage may be in the range of 200 ppm, while industrial 

wastewater, the level can reach up to 10 or 20 thousand ppm 

  Industrial wastewater can be classified into 3 types

(1) Wastes with high BOD 

o  Oil palm, rubber, fruits and vegetable canning, milk, beverage, sugar cane

refineries 

o  Oxygen problem similar to that stated in sewage pollution 

(2) Wastes with a high BOD and a significant level of toxic substances 

o  High BOD derived as well as inorganic and organic compounds released  

o  Toxic substances such as sodium sulfide (Na 2SO3 ), methylmercaptane,

 formaldehyde and low pH will have some harmful effects on aquatic organism 

o  EXAMPLE : pulp and paper mills; petroleum refineries 

(3) Wastes with low (or no) BOD and high level of toxic substances 

o  Metal refineries, chemical processes and acid/alkaline production o  Mixed waste toxicity  

o  Toxic to aquatic organism 

o  Bioaccumulation 

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POLLUTANT 

  Inorganic pollutant  was lead by the chemicals (acids, alkalis, inorganic salts)

 generally formed during the processing in the industrial  

  These chemicals are toxic to aquatic organism and human health 

  The organic pollutants are sugars, oil, proteins that presence in the aquatic system

through food processing industries

INDUSTRIAL WASTES – By Contaminant  

   Acids and Alkalis 

o Perhaps the most common industrial waste 

   Solid and Liquids 

o  Grease and oils are common lubricants. 

o  Solvents and cleaners are used widely  

  Heated Water ( Thermal Pollution ) 

o  Heated water can alter a biome as well as killing fish and fry  

o  Usually associated with power plants 

  Toxic Chemicals. 

o  Usually considered the core of the problem 

o  Heavy metals include: lead, cadmium, chromium 

  Heavy BOD loads. 

o  Food and paper industries. 

o  Microorganisms (MO’s) may be useful for treatment. 

Industrial Wastes – By Sources 

  Food Products (animal) 

o Meat  

o  Fish 

o  Poultry  

o  Dairy  

  Food Products (vegetable) 

o  Canned foods 

o  Starches, potatoes, cereals 

o  Sugar, cane and beets 

o  Fermentation, beer and wine 

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  Mining 

o  Coal  

o  Metals 

  Manufactured Products 

o  Inorganic chemicals; sulfuric acid; chlorine o  Organic chemicals; petrochemicals; pesticides; insecticides; plastics 

o  Metal finishing, cleaning and plating 

o  Pulp and paper  

o  Textiles and leather  

PETROLEUM HYDROCARBON INDUSTRY 

  Oil terminal and oil refinery  

   Aliphatic and aromatic hydrocarbons 

  Hydrocarbons with a trace amount of 

other chemical elements 

  High BOD and toxic hydrocarbon compounds 

LAUNDRY INDUSTRY 

  Largest personal serviceindustry – $1.6 billion annually  

   2.5 billion kg of laundry per week (US) 

  8 L of waster per kg of clothes 

  Waste originates from: 

o  Dirt  

o  Grease 

o Starch 

o  Dyes 

  Waste characteristics: 

o  highly turbid  

o  alkaline 

o  colored  

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CANNED FOOD INDUSTRY 

  Requires a great deal of water  

o  Wash water from cleaning vegetable 

o Solids from sorting, peeling and coring. 

o  spillage from filling and sealing machines 

o  wash water from cleaning floors, tables, belts 

  Treatment in lagoons involves aerobic  or  anaerobic  activity, sedimentation, soil 

absorption, evaporation and dilution 

  Biological treatment is a problem for  seasonal operations 

METAL PLATING INDUSTRY 

   After metals have been fabricated into the appropriate sizes and shapes , they are

 finished to final requirements 

  Finishing usually involves  stripping , removal of undesirable oxides , cleaning and 

 plating 

  In plating, the metal to be plated acts as the cathode while the plating metal in

solution serves as the anode 

  The most ubiquitous contaminants are chromium zinc, copper, nickel, tin and cyanides 

 Two major sources of waste are concentrated solutions and rinse waters 

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PAPER INDUSTRY  

WOOD PAPER 

Chemical Additives & Reactions 

A.  White Liquor added to wood chips. (Na 2S + NaOH + Na 2CO3 ) 

B.  Black Liquor washed out  

C.  Pulp treated with Chlorine to oxidize Lignin 

D.  Pulp extracted with Caustic Sods to remove Lignin 

E.  Pulp treated with Sodium Hypochiorite (NaOCI) 

F.  Pulp treated with Chlorine Dioxide (CIO 2 ) to increase whiteness 

G.  Bleached pulp slurry. Rosin, Alum, Dyes, Clay and Titanium Dioxide (TIO 2 ) added. 

H.  Paper sheet formed here through dewatering. Rosin and Alum react to size the

 paper (make it more waterproof). 

I.  Black Liquor (Spent White Liquor + Lignins from Wood). 

J.  Converts Black Liquor + added saltcake to Green Liquor thru combustion

1. Na 2SO4 ---> Na 2S  

 2. Na Lignin ---> Na 2CO3 

K.  Contains Green Liquor (Na 2CO3 + Na 2S) 

L.  Converts Green Liquor to White Liquor (Na 2S + Na<sub2< sub="">CO3 + Ca (OH) 2 --

-> NaOH + Na 2S + CaCO3 )</sub2<> 

M.  Calcium Carbonate (CaCO3 ) is settled out and sent to Lime Kiln. Clarified White

Liquor goes back into new cooking cycle at Point A. 

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INTERACTION OF OXYGEN WITH INDUSTRIAL EFFLUENT 

  Wastewater from industrial activity may easily 

have BOD due to the oxidation on organic 

matters by microorganism   If wastewater being discharged into the aquatic

system; oxygen level in water would drop 

  However, as the distance from outfall 

increase , the oxygen influx from atmospheric

will exceed the microbial respiration rate 

  Therefore, the oxygen level is  slowly back to

virtually 100% as distance increase 

Picture A 

  The discharge waste is sufficient high in BOD 

Picture B  

  There are 2 or more industrial activities 

  The phenomenon occur when the waste from the earlier out are still  apparent inwater and combine with the new discharge 

  The water quality along the discharge/river system may undergoes a deleterious 

  Oxygen concentration may drop to zero (anoxic) 

  Effect may extend  few kilometers before the oxygen raise up again / back to

normal concentration 

  Natural fauna would be completely displaced in the distance 

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TYPE OF INDUSTRIAL DISCHARGE IN MALAYSIA

Manufacturing

Industry, 45%

Sewage

Treatment 

Plants, 47%

Animal Farm

(Pig, Cow

Farm), 5%

Agro-based

Industry, 3%

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0

5

10

15

20

2521

2 1

64

1 2

10

1 1

4

1

POLLUTION STATUS – RIVER IN MALAYSIA

POLLUTED RIVER IN MALAYSIA 

POLLUTED RIVER IN MALAYSIA

  EXAMPLE : 

o  Sungai Klang – 1M tonne sewage collected along the river  

o  Only 1 species of fish, ______________ can survive in the river  

o  However, this fishes should not be eaten due to high _______________ 

0

100

200

300

400

500

600

Clean Slightly

Polluted

Polluted Rivers

Monitored

306

217

54

577

Sungai Seget  Sungai Skudai Sungai Kempas 

Sungai Danga Sungai Segamat  

Sungai Klang 

Sungai JuruSungai JelutongSungai PinangSungai JejawiSungai Junjung 

Sungai Langat  

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PARAMETER LIMITS OF EFFLUENT 

 Standard A 

Effluent discharged into any inland water within the catchment area 

 Standard B  

Effluent discharged into any other inland water  

Parameter   Standard  

 A  B  

Temperature ( oC )  40  40 

 pH Value  6.0 – 9.0  5.5 – 9.0 

BOD5 at 20oC ( mg/L )   20  50 

COD ( mg/L )  50  100 

Suspended Solids(mg/L ) 

50  100 

Mercury ( mg/L )  0.005   0.05  

Cadmium ( mg/L )  0.01  0.02 

 Arsenic ( mg/L )  0.05   0.10 

Lead ( mg/L )  0.10  0.50 

Copper ( mg/L )  0.20  1.0 

Phenol ( mg/L )  0.001  1.0 

Chlorine ( mg/L )  1.0   2.0 

Oil & Grease ( mg/L )  N.D.  10.0