chapter 3 h bridge based dvr system -...

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23 CHAPTER 3 H BRIDGE BASED DVR SYSTEM 3.1 GENERAL The power inverter is an electronic circuit for converting DC power into AC power. It has been playing an important role in our daily life, as well as in industrial fields. Power inverters are installed in a wide range of consumer products and high-power equipment, including temperature control, light control, motor control, power supplies, bulk transportation systems, HVDC systems and FACTS. And the power rating of those power devices ranges from milli-watts to several megawatts as described by Mohan (2003). Since 1975, many researchers have been dedicated to developing new control methods and new modulation techniques for power inverters. The most popular modulation technique adopted in industrial applications is sinusoidal PWM. The concept is derived from the classical PWM method, in which a modulating signal is compared with triangular carriers to generate the gate signals. Such modulating signal is derived by an error amplifier, typically a proportional-plus-integral controller, which compares the reference signal and the actual output. The error signal will then be combined with a synchronous reference frame to generate a synchronized gate signal. However, due to the limited bandwidth of the overall control mechanism, the actual output will inherently have a phase lag and magnitude error, which will increase with the disturbance frequency. Another modulation technique is the Space-Vector Modulation (SVM), which is dominantly applied to three-phase inverters. It features good utilization of dc-link voltage and low current ripple,

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Page 1: CHAPTER 3 H BRIDGE BASED DVR SYSTEM - Shodhgangashodhganga.inflibnet.ac.in/bitstream/10603/24217/8/08_chapter 3.pdf · CHAPTER 3 H BRIDGE BASED DVR SYSTEM 3.1 GENERAL The power inverter

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CHAPTER 3

H BRIDGE BASED DVR SYSTEM

3.1 GENERAL

The power inverter is an electronic circuit for converting DC power

into AC power. It has been playing an important role in our daily life, as well

as in industrial fields. Power inverters are installed in a wide range of

consumer products and high-power equipment, including temperature control,

light control, motor control, power supplies, bulk transportation systems,

HVDC systems and FACTS. And the power rating of those power devices

ranges from milli-watts to several megawatts as described by Mohan (2003).

Since 1975, many researchers have been dedicated to developing

new control methods and new modulation techniques for power inverters. The

most popular modulation technique adopted in industrial applications is

sinusoidal PWM. The concept is derived from the classical PWM method, in

which a modulating signal is compared with triangular carriers to generate the

gate signals. Such modulating signal is derived by an error amplifier, typically

a proportional-plus-integral controller, which compares the reference signal

and the actual output. The error signal will then be combined with a

synchronous reference frame to generate a synchronized gate signal.

However, due to the limited bandwidth of the overall control mechanism, the

actual output will inherently have a phase lag and magnitude error, which will

increase with the disturbance frequency. Another modulation technique is the

Space-Vector Modulation (SVM), which is dominantly applied to three-phase

inverters. It features good utilization of dc-link voltage and low current ripple,

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but its implementation is generally complex and computationally intensive.

As the generation of the space vector table is based on considering the phase

and magnitude of the steady-state vectors, the inverter output regulation, and

thus the dynamic response, is governed by the output voltage or current

controller.

An alternative way to regulate the inverter output is to use the

boundary control technique, which is based on hysteresis comparison on a

well-defined switching surface to determine the switching instants of the

output. Typical examples include Hysteresis Current Control (HCC) and

sigma-delta modulation (SDM) methods. The concept of HCC is based on

continually tracking the actual output current with the reference current within

a hysteresis band to generate the gate signals. Some variant techniques use

multiple hysteresis bands, with each band representing switching between two

adjacent voltage levels. SDM is based on integrating the error between the

actual output voltage and the reference voltage, and comparing the integral

error with a hysteresis quantizer to dictate the switching states. Such

boundary-control-based methods are robust and able to give fast dynamic

response to large-signal disturbances, but their fundamental control

philosophy relies on observing the instantaneous state variables and

generating the gate signals without taking the state trajectory movement into

account.

3.2 BRIDGE INVERTERS

Bridge inverter can be classified into two categories, namely the

half-bridge inverter and the full-bridge inverter. Half-bridge and full-bridge

inverters are employed in most household appliances such as air conditioners,

washing machines and refrigerators. Their circuit structures and basic

operating principles are reviewed and presented below.

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3.2.1 Half-Bridge Inverters

The schematic diagram of a single-phase half-bridge VSI is shown

in Figure 3.1(a). It consists of two power switches (S1and S

2), two power

diodes (D1 and D2) and two cumbersome capacitors (C

1 and C2). The two

capacitors are connected in series across the DC input. They split the DC link

voltage with a neutral point n, thus the potential across each capacitor is

constant and with a value equal to Vdc/2. S1

and S2

are on/off solid state

switches such as SCR, GTO, IGBT or power MOSFET. They cannot be

turned on simultaneously as a short circuit across the DC link input would be

produced under such situation. D1and D

2are called feedback diodes. They are

connected in anti-parallel with S1and S

2. There are three switch modes in the

single-phase half-bridge VSI. When S1is switched on and S

2is switched off,

the instantaneous voltage across the inverter output vo is equal to Vdc/2. D1

conducts when the load is an inductive load. The load current io would

continue to flow through D1, load and C

1until the current falls to zero.

Likewise, when S1 is switched off and S2 is switched on, vo is equal to -Vdc/2.

io would continue to flow through D2, load and C2 when an inductive load is

connected. The output voltage of the inverter is undefined when both S1 and

S2 are switched off. vo can equal to Vdc/2 or -Vdc/2, depending on which diode

is conducted. Figure 3.1(b) shows the waveform of the inverter when an

inductive load is connected. The switch states of single-phase half-bridge VSI

are summarized in Table 3.1.

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Table 3.1 Switch states of single-phase half-bridge VSI.

State No Switch states Vo Components conducting

1 S1 is on and S2 is off Vdc/2 S1 if io > 0, D1 if io< 0

2 S1 is off and S2 is on –Vdc/2 D2 if io > 0, S2 if io< 0

3 S1 and S2 are off–Vdc/2

Vdc/2D2 if io > 0, D1 if io< 0

Figure 3.1 Single-phase half-bridge inverter (a) Schematic diagram

and (b) output waveform with highly inductive load

3.2.2 Full-bridge Inverters

Figure 3.2(a) shows the schematic diagram of a single-phase full-

bridge VSI (H-bridge inverter). It consists of four power switches (S1to S

4)

and four power diodes (D1to D

4), which double the number of switches and

diodes integrated in a single-phase half-bridge inverter. Similar to the half-

bridge inverter, S1and S

4in leg a (or S

2and S

3in leg b) should not be switched

on simultaneously in order to prevent a short circuit across the DC link input.

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Figure 3.2 Single-phase full-bridge inverter (a) Schematic diagram and

(b) output waveform with highly inductive load

Table 3.2 Switch states of a single-phase full-bridge VSI

State

No.

Switch states Van Vbn Vo Components

conducting

1 S1 and S2 are on and S3

and S4 are off

Vdc/2 –Vdc/2 Vdc S1 and S2 if io > 0

D1 and D2 if io < 0

2 S3 and S4 are on and

S1 and S2 are off

-Vdc/2 Vdc/2 -Vdc D3 and D4 if io > 0

S3 and S4 if io < 0

3 S1 and S3 are on and

S2 and S4 are off

Vdc/2 Vdc/2 0 S1 and D3 if io > 0

D1 and S3 if io < 0

4 S2 and S4 are on and

S1 and S3 are off

-Vdc/2 -Vdc/2 0 S2 and D4 if io > 0

D2 and S4 if io < 0

5 S1, S2, S3, and S4 are all off -Vdc/2

Vdc/2

Vdc/2

-Vdc/2

Vdc -

Vdc

D3 and D4 if io > 0

D1 and D2 if io < 0

D1to D

4are connected in anti-parallel with the switches S

1to S

4respectively.

When an inductive load is connected, the diodes are conducted and the energy

is fed back to the DC link input, hence, they are called feedback diodes.

Figure 3.2.b shows the waveforms of the output voltage v and output current

io of a full-bridge VSI when a highly inductive load is connected. There are

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five switch modes in a single-phase full-bridge VSI and they are summarized

in Table 3.2. When S1 and S2 are switched on, and, S3 and S4 are switched off,

the instantaneous voltage across the inverter output vois equal to V

dc.When S1

and S2 are switched off, and, S3 and S4 are switched on, vo is equal to -Vdc.

When either upper switches (S1 and S3) or lower switches (S2 and S4) are

switched on, vo would become zero. When all the switches (S1 to S4) are

switched off, vo is undefined. vo could be Vdc or – Vdc depending on which

pair of diodes are conducted.

Generally, there are two PWM schemes in full-bridge inverter,

namely PWM with bipolar voltage switching and PWM with unipolar voltage

switching. In PWM with bipolar voltage switching, vo changes between Vdc

and Vdc only. The harmonic spectrum of the PWM signals and the inverter

output voltage are the same. This operation is identical to half-bridge inverter.

In PWM with unipolar voltage switching, the output voltage changes between

zero and Vdc or between zero and Vdc. In comparison with the bipolar

voltage switching scheme, the unipolar voltage switching scheme has the

advantage of effectively doubling the switching frequency across the inverter

output voltage. Besides, the voltage step across the inverter output is Vdc

while the bipolar PWM has a voltage step equals to 2Vdc.

The peak reverse blocking voltage of each switching device in both

half-bridge and full-bridge inverters are the same. Although the fundamental

components in full-bridge inverter are double of that in half-bridge inverter,

the output power of full-bridge inverter is four times higher than the half-

bridge inverter. This is the reason why the full-bridge inverters are preferred

in higher voltage and higher power applications.

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3.3 SIMULATION RESULTS

In this chapter, investigations on H-bridge based DVR is done with R,

RL, and non-linear loads for change in load conditions by applying different

PWM techniques and the results are compared based on the better THD

reduction, which is not found in the research works mentioned in the literatures

review. Hence a simulation study on the same is taken up and the results are

presented and the outcomes are discussed as follows.

For a H-bridge based DVR, 50 Hz frequency, the pulse width works

out to 10 ms as follows,

T = 1/f

= 1/ 50

= 20 ms

For half cycle, T/2 = 10 ms

Pulse width = 10 ms.

Therefore the control circuit of the inverter is designed to produce a pulse of

width 10ms.

The circuit model for DVR system is shown in Figure 3.3. Generator

impedance is shown in series with the source. Line impedance is connected in

series with the generator. It also shows the line compensation circuit with

additional AC source. During normal conditions, there is normal flow of current

through load-1 and breaker-3 is closed.When breaker-2 is closed an extra load is

added to and voltage sag occurs due to the increased drop. At this point breaker-1

closes and breaker-3 opens and allows additional AC source to inject voltage.

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The Figure 3.4 shows the voltages across transformer primary. The

voltages across loads 1 and 2 are shown in Figure 3.5. The Figure 3.6 shows the

line compensation using DVR circuit. The model for DVR is shown in Figure

3.7. The DVR is represented as sub system. The DVR system has four

MOSFETs. The Figure 3.8 shows the DVR circuit with LC filter. The LC filter is

added with DVR to get better output. It is designed to absorb fifth order

harmonics. The Figure 3.9 shows the voltage waveforms of injection and

compensated voltage across load-1 and load-2. The Figure 3.10 shows the

voltage waveforms of injection and compensated voltage across load-1 and load-

2 with LC filter. From this figure it can be seen that proper voltage is injected to

improve the voltage profile. At t = 0.5sec, the DVR injects voltage and the

receiving end voltage resumes to the normal value. Thus the voltage quality is

improved by using DVR. The data used for simulation is given in appendix I.

e3

e2e1

v+

-

Vt5

v+

-

Vt2v

+

-

Vt1

S1

S

12

Li

LOAD-2

LOAD-1

Br3Br2

Br1

AC2

AC

Figure 3.3 Line compensation circuit with additional AC source

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Figure 3.4 Voltage across transformer primary

Figure 3.5 Voltage across load-1 and load-2

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Figure 3.6 Compensation using DVR circuit

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Figure 3.7 H-Bridge sub system

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Figure 3.8 DVR with LC filter

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Figure 3.9 Voltage waveforms of injection, load-1 & load-2

without filter

Figure 3.10 Voltage wave forms of injection, load-1 and load-2 with filter

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PWM methods like single PWM, multiple PWM and SVM are

considered to find a better modulation method to reduce the THD of DVR

system with RL and non linear loads. Figure 3.11 shows the DVR system

with H-bridge inverter with RL load. Figure 3.12 shows the output voltage

across DVR and load-1. Here single pulse PWM method is used. Up to 0.2

sec, load-1 is connected to main circuit. At t=0.2 sec load-2 is connected to

the main circuit using circuit breaker. As a result voltage sag occurs. At t=0.4

sec, the DVR is connected. As a result the voltage is compensated. Figure

3.13 shows the RMS line voltage with sag and compensation condition.

Figure 3.14 shows the FFT analysis for line voltage. It has a THD of 12.9%.

Percentage THD is calculated using the formula (VH/V1)*100. Where

VH= (V32

+V52

+ V72).

Figure 3.11 DVR system with RL load

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Figure 3.12 Voltage waveforms across DVR and Load-1

Figure 3.13 RMS output voltage across load-1

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Figure 3.14 FFT analysis for line voltage

Figure 3.15 shows the DVR system with RL load. Here sine PWM

(SPWM) method is used. Figure 3.16 shows the sine PWM pulses for

switches. Figure 3.17 shows the output voltage across DVR and load-1. Up to

0.2 sec load-1 is connected. At t=0.2 sec additional load (load-2) is connected.

As a result voltage sag occurs. At t=0.4 sec, the DVR is connected and the

voltage is compensated. Figure 3.18 shows the RMS line voltage with sag and

compensation condition. Figure 3 .19 shows the FFT analysis for the line

voltage. It has THD of 10.18%. SPWM method has lesser harmonics

compared to single pulse method.

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Figure 3.15 DVR System with RL load

Figure 3.16 PWM pulses

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Figure 3.17 Voltage waveforms across DVR and load-1

Figure 3.18 RMS output voltage across load-1

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Figure 3.19 FFT analysis for line voltage

Figure 3.20 shows the DVR with non-linear load. Figure 3.21

shows the output voltgae waveforms across DVR and load-1. Here single

pulse PWM method is used. Upto 0.2 sec, load-1 is connected. At t=0.2 sec an

additional load (load-2) is connected. As a result voltage sag occurs. At t=0.4

sec, the DVR is connected and as a result the voltage is compensated. The

Figure 3.22 shows the voltage across non linear load. The Figure 3.23 shows

the RMS line voltage with sag and compensation across load-1. The Figure

3.24 shows the FFT analysis for line voltage. It has a THD of 12.90%.

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Figure 3.20 DVR system with non-linear load

Fig 3.21 Voltage waveforms across DVR and load-1

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Figure 3.22 Voltage across the non-linear load

Figure 3.23 RMS output voltage across load-1

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Figure 3.24 FFT analysis of line voltage

Figure 3.25 shows the DVR with non-linear load. Uncontrolled

rectifier with capacitor is used as a non linear load. Figure 3.26 the output

voltgae waveforms across DVR and load-1. Here sine PWM method is used.

Upto 0.2 sec, load-1 is connected. At t=0.2 sec an additional load (load-2) is

connected. As a result the voltage sag occurs. At t=0.4 sec the DVR is

connected and as a result voltage is compensated. Figure 3.27 shows the

voltage across non-linear load. Figure 3.28 shows the RMS line voltage with

sag and compensation across load-1. Figure 3.29 shows the FFT analysis of

line voltage. It has THD of 11.77%. SPWM has less harmonics compared to

the single PWM.

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Figure 3.25 DVR system with non-linear load

Figure 3.26 Voltage waveforms across DVR and load-1

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Figure 3.27 Voltage across the non-linear load

Figure 3.28 RMS output voltage across load-1

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Figure 3.29 FFT analysis of line voltage

The THD values obtained in the results of the above mentioned

simulations are summarized in the table 3.3. The THD levels are still higher

to minimize the THD further SVM method is tried.

Table 3.3 Comparison of THD values

Type of Load RL Load Non-linear Load

Type of PWM

technique

Single

PWMSine PWM

Single

PWMSine PWM

THD Values 12.9 10.18 21.2 11.77

3.4 DVR SYSTEM USING SPACE VECTOR MODULATION

Figure 3.30 shows the model of DVR system. It consists of three-

phase source, three-phase load and three-phase DVR with SVM controller.

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When the load is increased, the voltage sag occurs at the load side. This

voltage sag is compensated with the help of DVR. The DVR system is

controlled by SVM technique. The line voltage is sensed and it is converted

from three-phase into two-phase. From this, reference voltage and angle are

obtained. Based on this, PWM signals are generated. These signals are used to

control the DVR switches. The Figure 3.31 shows the control blocks. The

Figure 3.32 shows the model of DVR. Figure 3.33 shows the load voltage

with disturbance. Figure 3.34 and 3.35 show the RMS voltage and current

wave forms of the load. Figure 3.36 shows the FFT analysis for line voltage.

The THD is 1.39% which is very less compared to the THD values attained in

the previous simulation outputs of other PWM techniques, which is shown in

table 3.3. Thus the SVM is best method to reduce the harmonics in the output.

Figure 3.30 SVM based DVR system

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Figure 3.31 Block diagram of SVM control

Figure 3.32 DVR circuit with SVM control

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Figure 3.33 Voltage waveforms of phase a, b and c with change in load

Figure 3.34 RMS value of voltage with change in load conditions

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Figure 3.35 RMS value of current with change in load conditions

Figure 3.36 FFT analysis for voltage

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3.5 CLOSED LOOP CONTROLLED DVR

To test the performance of DVR in a closed loop condition a closed

loop system is simulated and the performance of the DVR is studied. Figure

3.37 shows the closed loop controlled DVR system. It contains AC source,

load, DVR and feedback circuits. Line impedance is shown in series with the

source. Additional load is connected in series with the existing load to

produce voltage sag. When the load increases, the voltage sag occurs in the

load voltage. This voltage dip or sag is compensated using DVR. The

feedback circuit is used to sense the voltage sag. At the summing point, actual

value is compared with set value. This difference is given to PI controller.

The comparator produces PWM pulses for DVR switches. When the sag

increases, the error signal increases. This increases the output of PI controller.

It results in increase of pulse width which is given to the DVR. This increases

the RMS value of voltage to be injected by the DVR. Thus the load voltage is

regulated. Figure 3.38 shows the model of DVR. Figure 3.39 shows the load

voltage and current waveforms with change in load. The RMS voltage and

current waveforms of the load are shown in Figures 3.40 and 3.41

respectively. Figure 3.42 shows the FFT analysis for line voltage. From the

figures it can be seen that the voltage sag is compensated using closed loop

system.

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Figure 3.37 Closed loop system

Figure 3.38 Circuit of DVR

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Figure 3.39 Voltage and current across load-1

Figure 3.40 RMS Voltage across the load

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Figure 3.41 RMS current through the load

Figure 3.42 FFT Analysis for line voltage

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3.6 EXPERIMENTAL RESULTS

A 1 kW Laboratory model is fabricated and the hardware is tested.

The hardware consists of driver board, controller board and filter board.

Microcontroller based control circuit is shown in Figure 3.43. The pulses are

generated using the microcontroller Atmel 89c2051. Features and descriptions

of the same are given in appendix 2. The 12V DC supply required by IC

IR2110 is generated by using the regulator IC7812. The 5V DC supply

required by the microcontroller is fed by the IC 7805. Crystal and capacitors

are connected to the microcontroller as specified in the data sheet. Reset

switch is used to reset the microcontroller. These pulses are amplified to 12V

using the driver IC IR2110, the features of the same is described in appendix

4. The flow chart for the controller program is shown in Figure 3.44. The

corresponding delay subroutine is shown in Figure 3.45. The Assembly

language program is given in appendix-7. Top view of the hardware is shown

in Figure 3.46. Pulses from the microcontroller are shown in Figure 3.47. The

amplified pulses from the driver are shown in Figure 3.48. The output voltage

of inverter is shown in Figure 3.49. The harmonics are filtered using the LC

filter and the output after the LC filter is shown in Figure 3.50. The Figure

3.51 shows the AC input voltage. PWM technique is used to generate the

pulses required by rectifier and inverter. The advantage of PWM is that it

reduces lower order harmonics. The filter is required only for higher order

harmonics.

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U3

IR2110

1

710

11

12

13

2

6

3

9

5

LO

HOHIN

SHDN

LIN

VSS

COM

VB

VCC

VDD

VS

47E-6

D1

1N4500

12

U2

L7805/TO220

1 2VIN VOUT

22E

12

22E

Y1

ZTB

M3

R10

1k

100E

M1

D2

1N4500

12

12

D4

1N4500

12

0

U1

L7812/TO3

1 2VIN VOUT

D5

1N4500

12

22E

SW1

SW PUSHBUTTON

47E-6

0

M2

22E

R1

1k

U5

IR2110

1

710

11

12

13

2

6

3

9

5

LO

HOHIN

SHDN

LIN

VSS

COM

VB

VCC

VDD

VS

V1

FREQ = 50HZ

VAMPL = 230V

100E

C5

33E-12

47E-6

C7

33E-12

47E-6

U4

AT89C2051

1

20

5

4

12

13

14

15

16

17

18

19

2

3

6

7

8

9

11

RST/VPP

VCC

XTAL1

XTAL2

P1.0/AIN0

P1.1/AIN1

P1.2

P1.3

P1.4

P1.5

P1.6

P1.7

P3.0/RXD

P3.1/TXD

P3.2/INT0

P3.3/INT1

P3.4/T0

P3.5/T1

P3.7

12V

M4

D3

LED

C1

1000E-6

C10

10E-6

5V

TX1

Figure 3.43 Microcontroller based control circuit

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Figure 3.44 Main routine

MOVE DATA 55H TO PORT1

START

PORT INITIALIZATION

MOVE DATA 00 H TO PORT1

CALL DELAY-1

CALL DELAY-2

CALL DELAY-1

MOVE DATA 55H TO PORT1

MOVE DATA 55H TO PORT1

CALL DELAY-2

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Figure 3.45 Delay subroutine

Delay

Move data to

Register R1

Decrement R1

Is R1 = 0

RET

Y

N

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Figure 3.46 Top view of the hardware

Figure 3.47 Pulses from microcontroller

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Figure 3.48 Amplified pulses from the driver IC IR2110

Figure 3.49 The output voltage of inverter without filter

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Figure 3.50 The output voltage of inverter with LC filter

Figure 3.51 AC input voltage

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3.7 CONCLUSION

In this chapter, a MATLAB Simulink model for two bus system

with DVR is developed. The DVR using the H-bridge inverter is simulated

using this model. The developed model is tested against R, RL, non-linear

loads and the results are presented. For all the load conditions DVR

successfully mitigated the voltage sags caused by the change in load

conditions. Single pulse PWM and Sine PWM techniques are applied for the

H-bridge based DVR with RL and non-linear loads. Comparison of THD

values obtained from the above simulation results are given in table 3.3. From

the table it is clear that, when sine PWM technique is used, THD value is

reduced by 21% for RL load and 44% for non-linear load. Then SVM based

DVR system is also modelled and simulated. This system has minimum value

of THD. The THD value is 1.4%. Since SVM technique has very less THD

compared to other PWM techniques it is a better suited one. Then a closed

loop controlled DVR system is also modelled and simulated. The simulation

results of closed loop system are presented. The corresponding results

indicate that the load voltage is maintained constant and also it is proved that,

DVRs can reduce the problem of harmonics caused by non-linear load

machinery. A 1 kW prototype model for H-bridge is implemented using an

embedded microcontroller. The results of hardware set-up are also presented.

But, still the three-level H-bridge inverter based DVR contains

considerable harmonics in the output. In order to reduce the harmonics

further, a nine-level converter is considered for the DVR system. The

investigation on nine-level inverter is presented in the next chapter.