chapter 2 vehicle circuit diagram
TRANSCRIPT
S300
WIRING DIAGRAM
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
I. Starting system and charging system EMS-1 Section I Schematic diagram
ACC relay
To IP19
LOCK pulls out
LOCK inserts in
Start relay
To instrument
To BCM
Battery
StarterGenerator
To ABS
To b
acku
p lig
ht
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
II. Engine Control System EMS-2
Fuel injector
High Voltage Ignition Coil
First
cylinder
Second
cylinder
Third
cylinder
Fourth
cylinder
ECU main relay
Front oxygensensor
Rear oxygensensor
Phase sensor
Oil pimp
Valv
e EG
R
To instrumentOil pimp relay Compressor relay
Water tank fan
Compressor
Varia
ble
Cam
shaf
t Tim
ing
valv
e
Fan
rela
y(hi
gh sp
eed)
Fan
rela
y(lo
w sp
eed)
K li
ne d
iagn
osis
To anti theft To anti theft
Knock sensor
To rear oxygen
Phase sensorElectronic Throttle Accelerator Pedal SensorIn
let p
ress
ure
tem
pera
ture
sens
or
Evap
orat
or te
mpe
ratu
re se
nsor
Coo
lant
tem
pera
ture
sens
or
Revolution speed Sensor
Brake light
To ABS
To IP17
Brake light switch
To IP5 To A/C
Pow
er st
eerin
g pu
mp
A/C
med
ium
-vol
tage
switc
h
A/C
hig
h-lo
w-v
olta
ge sw
itch
Clu
tch
switc
h
Whole vehicle condition
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
III. BCM
Haz
ard
war
ning
ligh
t sw
itch
High beam relay Low beam relay
Clock springHorn
To IP8
To IP5
To IP15
To instrument
Licence plate lamp
Licence plate lamp
Small left lampSmall right lamp
To IP5
Hor
n sw
itch
Sun
Left turning signal lamp
Right turning signal lamp
SWITCK column To LR view mirror To RR view mirror
Rig
ht re
ar d
oor l
ock
stat
us sw
itch Front dome light Rear dome light
To anti-theft coil
Dome light input Energy saving input
Left
rear
doo
r loc
k st
atus
switc
h
Boo
t sta
tus s
witc
h
Left
fron
t doo
r loc
k st
atus
switc
h
Rig
ht fr
ont d
oor l
ock
stat
us sw
itch
To a
nti-t
heft
coil
Trun
k la
mp
Rig
ht st
ep la
mp
Left
step
lam
p
Key
ligh
ting
Hig
h be
am
Turn
righ
t
Turn
left
Off Off
Off
Off
Fron
t fog
lam
p R
ear f
og la
mp
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VI. ABS. electric rearview mirror
To FB16
To brake lamp To diagnosis plug-in
To A/C
To IP8
To A/C
To right turn signal lamp
Right rear view mirror
Left rear view mirror
To left turn signal lamp
Electric rear view mirror switch
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
V Diagnosis interface, instrument and airbag
Airb
ag w
arni
ng li
ght
To IP15
To skylight
To skylight
To sound
To BCM
To key unlock switch
To brake lamp switch
To BCM To diagnosis interface To instrument
Clock spring
To oil tank To back up switch To A/C To anti-theft To generator To skylight To sound To A/C
Pre-
tight
en
for
dive
r’s s
afet
y be
lt
Pre-
tight
en fo
r co
dive
r’s s
afet
y be
lt
Airb
ag
ondr
iver
side
Airb
ag
onco
-driv
er si
de
Air
curta
in
ofde
river
Air
curta
in
ofco
-der
iver
Col
lisio
n al
arm
Col
lisio
nse
nsor
onle
ftsi
de
Col
lisio
nse
nsor
onrig
htsi
de
Airb
ag o
f driv
er
Airb
ag o
f co
driv
er
Safe
ty b
elt s
witc
h fo
r pas
seng
er
Safe
ty b
elt s
witc
h fo
r driv
er
Spee
d in
put
Bra
king
flui
d le
vel l
ow sw
itch
Engi
ne o
il pr
essu
re sw
itch
Cha
rgin
g in
dica
tor
Han
d br
ake
switc
h
G-s
enso
r for
co
driv
er
Vehi
cle
body
an
ti-th
eft
indi
cato
r
Wat
er te
mpe
ratu
re o
utpu
t
Fuel
leve
l sig
nal l
amp
Instrument signal
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VI. Reversing radar, automatic air conditioning, manual air conditioning, antenna amplifier
Fuel
leve
l sig
nal l
amp
To instrument
Reversing system Air conditioning controller (automatic) Air conditioning controller (manual)
To EMSTo reversing
Blower Blower
Speed regulation d l
Left sensor Right sensor Central sensor
To right rear view mirror
To left rear view mirror
To instrument Inside and outside circulation motor
Cold/heat conversion motor
Mode throttle motor Inside and outside circulation motor
To right rear view mirror
To left rear view mirror
To E
MS
Antenna amplifier
Filter
Antenna amplifier
Filter
Wat
er
tem
pera
ture
outp
ut
A/C
switc
h
Blo
wer
hig
h sp
eed
rela
y
Blo
wer
rela
y
Blo
wer
hig
h sp
eed
rela
y
Blo
wer
rela
y
Blo
wer
hig
h sp
eed
rela
y
Sola
r sen
sor
Indo
or te
mpe
ratu
re se
nsor
Out
door
tem
pera
ture
sens
or
Rea
r def
rost
rela
y
To IP4
Bac
k up
lam
p
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VII. Audio and anti theft controller unit
To FB22
To instrument To reverse switch
Anti theft coil
Antenna amplifier
Filter
Audio Anti theft control
To BCM
To EMS To EMS
To IP17
Loudspeaker
Clock spring
Cigar lighter
To BCM To rear view mirror ACC relay
To B
CM
K li
ne d
iagn
osis
Ant
enna
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VIII. Fuse box under instrument desk
Airbag
Reversing radar
Instrument on gear
Reserved
Anti theft controller IC
Forebay distribution box IG
Air condition controller IG
BC
M O
N gear signal
Brake lam
p switch norm
al open
Reserved
sun window
IG
Reserved (
TCU)
R
eserved (YAW
)
Reserved SA
S SENSO
R K
15 POW
ER
Ground w
iring
Audio A
CC
BC
M A
CC
signal
Rear view
mirror adjustm
ent
Seat heating switch
Blow
er relay(
coil)
Cigar lighter
Reserved
Front window
door lock BC
M
Rear w
indow
Wiper horn B
CM
Lamp pow
er supply washing m
otor-BC
M
Lamp pow
er supply /energy saving-BC
M
Standby
Standby
Diagnose interface
Anti theft controller 30
Reserved
(electric pow
er seat)
Brake lam
p switch norm
al close
Reserved
(seat heating
)
Standby
Sun window
30
Key insert
Instrument 30
Audio 30
(10-12A
)
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
IX. Fuse box of engine cabin
PIN Input Rated current (A) Peak current (A) Total load Remarks
Short-time Long-time ContinuouGenerator
Fan 1
Fan 2
High beam lamp (MIRCO)
Low beam lamp (MIRCO)
Starter (MINI)
Compressor (MIRCO)
Oil pump (MIRCO)
Main relay (MINI)
Rear defrosting (MIRCO)
Front fog lamp (MIRCO)
Standby 2 (MINI)
Electric power(reserved)
High speed fan
Low speed fan
Left high beam lamp Right high-beam lamp
Dimmer switch
Right low-beam lamp Left low beam lamp dimmer switch
Starter solenoid valve Ignition switch
Ground wiring / AT gear shifting switch
AC compressor
Oil pump
Rear oxygen sensor Ignition coil/fuel injector Variable Cam Timing solenoid valve/ Canister/EMS Front oxygen sensor
EMS memory
2.5 Square Rear defrosting Rear defrosting (AC control panel)
Left front fog lamp Right front fog lamp
Standby output 3 Standby input 4
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
Instrument distribution box 5A
Instrument distribution box 20A
Blower
Blower high speed(MINI)
PIN Input Rated current(A) Peak current(A)
Total load Total load Remarks Short-time Long-time Continuou
Blower output feedbackBlower anode AC controller
Blower cathode
Ground wiring AC controller
Standby input 2 Standby output 2
Medium voltage switch
Generator excitation
Reversing lamp/TCU
ABS solenoid PS
ABS solenoid PS
Reserved 1
Reserved2 (power seat)
Reserved3 (button start
Reserved4 (button start
IP electric box (static current)
IP electric box 30
IP electric box (PCM)
Reserved
Charging indicator
Reversing light
Oil pressure warning lamp
AC temperature sensor 1
AC temperature sensor 2
Reserved 1
Reserved 2
2.5 Square
2.5 Square
2.5 Square
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
High-speed
relay of
blower
Relay
Front fog lam
p relay
Rear
defrosting relay
Oil
pump
relay
Backup 2
Relay
High-beam
relay
Low
beamrelay
Blow
er relay
Blow
er
Fan 2 R
elay
Main relay
Com
pressor relay
Fan1 R
elay
Starter relay
Starter
Power
assistance
IP wirebox
IG power supply
ABS power supply
Reserved 2
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
I. Front cabin wiring harness assembly
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
Figure5: Description for wire color R red; O Orange; W white; B black; Y yellow; V violet G green; L blue; Br brown; Gr grey; P purple; Lg light green
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
II. Instrument panel wiring harness
Vehicle type description
V1 Basic type V2 Elite type V3 Dignity type
Instrument and RF door wiring harness interface
Butt joint to antenna
Antenna power
Blower
Adjusting module (Automatic AC)
Adjusting module (Manual AC)
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
III. Dome wiring harness assembly
Connect to instrument wiring harness
Connect to instrument wiring harness
Make up mirror lamp on driver side
Make up mirror lamp on co driver side Interior front dome lamp switch (without sun window)
Interior front dome lamp switch (with sun window)
Electric power sun window
Interior rear dome lamp switch
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
IX. Floor wiring harness assembly
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
V. Floor wiring harness assembly-left
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VI. Floor wiring harness assembly-right
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VII. Left front door wiring harness assembly
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
VIII. Left front door wiring harness assembly
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
IX. Right front door wiring harness assembly
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
X. Right rear door wiring harness assembly
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
XI. Gearbox ground wiring assembly Vehicle body end gearbox end
XI. Battery ground wiring
Body ground
Battery
Nut
Diagrammatic
Zotye Auto Z300 Maintenance Manual1 Wiring diagram of Z300
ABCDE
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