chapter 1: hull lamination
TRANSCRIPT
US Marine 1802 FJ 2002 5/29/01
=CHAPTER 1: HULL LAMINATION
GELCOAT PROCEDURES:
1. Apply 18-20 mils of Gelcoat to entire hull, 6-7 mils of per pass in three even coats.2. Allow a minimum of 30 seconds between coats.
Note: Use 43 lbs. of Dream White Gelcoat (PN 39853).
HULL ID
5" 3 1/4"
1- HULL LAMINATION 1-1
US Marine 1802 FJ 2002 5/29/01
ROVING CUTS
Transom Roving2ea.A
40”
54”A
31”
C24 oz. Bottom Roving
3ea
12’
16’-6”
54”
16"
19" 55" 49" 47"
STRINGER ROVING 2 EA
24 oz. Side Roving2 ea
E
G
STRAKE ROVING 2 eaF
17 ft 18 ft 6"
15 ft
32"
8"
44
24
1- HULL LAMINATION 1-2
US Marine 1802 FJ 2002 5/29/01
1- HULL LAMINATION 1-3
US Marine 1802 FJ 2002 5/29/01
1- HULL LAMINATION 1-4
US Marine 1802 FJ 2002 5/29/01
1- HULL LAMINATION 1-5
2 layers30 mils chop32" 24 oz wrside
90 milschop skin
BOTTOM & SIDE
60 MILS CHOPUNDER STRAKE
90 MILS CHOPOVER STRAKE
8" 24 OZ WROVER STRAKE
3 LAYERS30 MILS CHOP54" 24 OZ WR
90 milschop skin 3"
6"
3"90 milschop skin
1 LAYERS30 MILS CHOP24 OZ WR
TRANSOM
US Marine 1802 FJ 2002 5/29/01
STRAKE INSTALLATION:
1- STD-8 Fillet58 ea
24 OZ. ROVING (F)
1- HULL LAMINATION 1-6
US Marine 1802 FJ 2002 5/29/01
TRANSOM WOOD INSTALLATION:
1. Refer to Product Standards Manual for Transom Board lamination specification.
1- Assy; Transom Board1 ea
3- STD-40 Bilge Pump Pad1 ea
2"
2- Outboard Transom Pads3/4cc 19" X 6 1/2" PC
2 ea
1- HULL LAMINATION 1-7
US Marine 1802 FJ 2002 5/29/01
STRINGER / BULKHEAD INSTALLATION:
1. Place Stringer Assy in wet chop.2. Set Bow Bunk in for Stringer placement port to starboard, lift out Bow Bunk.3. Apply 90 mils Chop over part 1, 3 and stringers.4. Apply 24 oz roving over MAIN OUT BOARD STRINGERS ONLY.5. Apply 90 mils chop over INBOARD STRINGERS.6. Apply 90 mils chop to bulkheads at floor and intersections with a 3" overlap.7. Wet out remaining bulkhead wood.
1- Assy; Transom Braces2 ea
2- Assy; Main Stringers1 ea
Center Bow Block@ point of Chine
Bow Block
3- STD-7 Bow Block1 ea @ 6"
4- Drain TubesPVC (PN 3015) 2ea @
27 1/2"Chine
1- HULL LAMINATION 1-8
US Marine 1802 FJ 2002 5/29/01
BOW BUNK AND BUNK SPACER INSTALLATION:
2-Assy; Bow Bunk1 ea
1-Spacer1/2cc 3 3/4" x 15 1/2" PC
2 ea
NOTE: APPLY 3 oz CHOP WTH 3" TIE INWHERE BUNK AND FILLERS MEET HULL.
3- Drain TubesPVC (PN 3015) 1ea @
4- STD-40 Bilge PumpPad1 ea
1- HULL LAMINATION 1-9
US Marine 1802 FJ 2002 5/29/01
FOAM PLASTIC INSTALLATION:
1. Bow bunk is left out for clarity.2. Cut Plastic to fit each locker area.
1- Foam Plastic (PN 7837)
1- HULL LAMINATION 1-10
US Marine 1802 FJ 2002 5/29/01
HULL FLOORS INSTALLATION:
1. Bow Bunk Left out For Clarity.2. Center Part 2 between aft and middle bulkheads, butt against stringer.3. Apply floors in wet chop.4. Apply 3 oz chop to edges of all parts with a 3" tie in and roll out.5. Wet out remaining bare wood.
1- Assy; Aft Foam Locker2 ea
2- Fuel Tank Floor1/2cc 14" x 46" SC
2 ea
3- Assy; V/B Floor1 ea
4- Fwd Bulkhead1/2cc 31" x 55 7/8" PC
1 ea
5- Transom Side Stiff1/2cc 2" x15" SC
16 ea A
1- HULL LAMINATION 1-11
US Marine 1802 FJ 2002 5/29/01
FOAM FLOOR INSTALLATION:
1. Apply 3 oz chop to all edges with a 3" tie in.
1- Assy; Aft Foam Locker2 ea
2-assy;Fwd. Foam Locker2 ea
1- HULL LAMINATION 1-12
US Marine 1802 FJ 2002 5/29/01
FUEL TANK PREPARATION:
1. Apply 12" wide 8 mil Shrink Wrap (PN 7837) over fittings on Tank.
1- Fuel Tank (PN 109501)1 ea
2- Tank Rubber (PN 31795)
1- HULL LAMINATION 1-13
US Marine 1802 FJ 2002 5/29/01
PLASTIC FUEL TANK INSTALLATION:
1. Refer to Fuel Tank Installation Standard.(Refernce ECN.#A-202-94).2. Install Fuel Tank Hold Down Cleats and staple to stringer and floor.3. Apply 2 oz of chop over cleats.
1- Assy; Tank Cleat 4 ea
1- HULL LAMINATION 1-14
US Marine 1802 FJ 2002 5/29/01
FLOATATION FOAM LOCATION:
1. Total Flotation Foam usage ----- 40 lb part A2. -------------------------------------40 lb part B
NOTE: Use Floation Foam in shaded areas(Refer to Standards Manual)
1- HULL LAMINATION 1-15
US Marine 1802 FJ 2002 5/29/01
BASECOAT:
NO BASECOAT
BASECOAT ( PN 7220) 19.04 lbs
WEBBING (PN 62812)
HIN
5"
HOLD 6" DOWN
1- HULL LAMINATION 1-16