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    UTILISATION OF

    ELECTRICAL ENERGY

    CHAPTER 1ELECTRICAL SYSTEM DESIGN AND TARIFFS

    BEE 4213

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    Outline

    Introduction

    Electricity Generation Scenario in Malaysia

    Electrical Systems Design

    Tariffs Rate

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    Introduction

    We need energy in many areas of human

    endeavor such as: moving people and goods around - transport

    producing and processing of food - agriculture manufacturing of useful materials and artifacts -

    industry

    Powering communication gadgets and equipment, and

    going about other commercial activities - commerce

    maintaining physical comfort and convenience in our

    homes - households

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    Introduction - Transport

    Transportation is the movement ofpeopleand goods from one place to another.

    Transportation depends on continuous supply

    ofenergy.Automobiles are powered by gasoline

    (petrol), aeroplanes by jet fuel (kerosene),and trucks, trains, and ships by diesel oil.

    Conveyers, cranes, robots and pipelines usemotors and pumps, which are powered byelectricity.

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    Introduction - Agriculture

    Agro-industries and processing of agricultural

    products require energy.

    Mechanical implements powered by fuel or electricity

    are immensely more efficient and productive than

    humans and animals.

    In developed countries, a major portion of electricity

    used in agriculture powers irrigation pumps.

    The energy requirements in agriculture are mainly

    met using solar energy, fossil fuels (oil, coal and

    natural gas), fuel wood and electricity.

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    Introduction - Industry

    Most of the energy used in industry is used bythe machines and processes, which make theproducts of industry.

    Industrial energy-consuming systems includeboilerand otherfired systems (furnace, kilns,incinerators, dryers), compressed airsystem,electric motors (for fans, blowers, pumps,conveyers, etc.) and lighting system.

    Energy is also used to heat or cool thebuildings and to provide hot water and otherfacilities for workers.

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    Introduction - Commerce

    Highly sophisticated communication systemsboth for the supply of goods and services,and the maintenance oforganisationalcohesion requires a ready supply of suitableenergy.

    Information processing, storage and retrievalalso use a lot of energy in commerce.

    Electrical energy is the most common form ofenergy used and supplemented by chemicalenergy from batteries.

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    Introduction - Household

    Energy is required in households for space

    heating or cooling, water heating, cooking,

    lighting, ironing, and power appliances like

    fridge, washing machines, sound systems,TV, hair dryers, shavers, clocks, blenders,

    toasters, vacuum cleaners, sewing machines,

    etc.

    The energy may come from direct heatingfrom the sun, electricity, burning offossil fuels

    or fuel wood.

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    In-class Quiz

    State three disadvantages of electrically operated vehicles.

    List five ways in which energy is used in agriculture.

    State three devices that are powered by electric motors inindustry.

    State whether the following statements are true or false.

    a. The most common form of energy used in commerce ischemical energy stored in batteries. True or False?

    b. Energy for heating could be direct heat from the sun. True orFalse?

    c. Energy for cooking is always from fuelwood. True or False?

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    AnswersQ1

    Danger posed by the magnetic field produced

    by the electric current in overhead wires. This

    can be harmful to both humans and animals.

    Restriction to definite routes. Visual pollution caused by the wires and the

    gantries.

    Limited range of electric road vehicles. Thedistance that they cover is limited by the

    stored energy.

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    Electricity Scenario in Malaysia

    LEGEND

    Hydro

    Thermal

    Note:

    GT - Open Cycle Gas Turbine

    CC - Combined Cycle

    CSP - Conventional Thermal

    C/G/O - Triple Fuel Coal, Oil & GasDist - Distillate

    SOUTHCHINASEA

    NTeluk Ewa (68 MW)GT 2 x 34 MW Dist

    PRAI (360 MW)CSP 3x120 MW Fuel Oil

    GELUGOR

    CC 1 x 330 MW Gas

    SERDANG (625 MW)GT 3x135 MW GasGT 2x110 MW Gas

    CONNAUGHTBRIDGE (832 MW)

    GT 4x 130 MW GasCC 1x 312 MW Gas

    PORT DICKSON (360 MW)CSP 3x120 MW Gas/Oil

    PASIR GUDANG (729MW)CSP 2x120 MW Oil/Gas

    CC 1x269 MW Gas

    GT 2x110 MW Gas

    PAKA (1,139 MW)CC 3x290 MW GasCC 1x269 MW Gas

    KEV (2,420 MW)CSP 2x500 MW Coal/G/OCSP 2x300 MW Coal/G/O

    CSP 2x300 MW Gas/OilGT 2x110 MW Gas

    MANJUNG (2100 MW)

    3 x 700 MW Coal

    THERMAL

    POWER PLANTS

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    Electricity Scenario in Malaysia

    HYDRO

    POWER PLANTS

    Note:

    GT - Open Cycle Gas Turbine

    CC - Combined Cycle

    CSP - Conventional Thermal

    C/G/O - Triple Fuel Coal, Oil & GasDist - Distillate

    SOUTHCHINASEA

    N

    LEGEND

    Hydro

    Thermal

    Bersia3 x 24MWKenering3 x 40MW

    Chenderoh3 x 10.7 MW1 x 8.4 MW

    Cameron Highland261.9 MW

    Sg.Piah2 x 7.3 MW2 x 27 MW

    Pergau4 x 150MW

    Kenyir4 x 100MW

    Temengor4 x 87 MW

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    Electricity Consumptions - 1

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    Electricity Consumptions - 2

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    Electricity Consumptions - 3

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    Electrical Energy Utilisation

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    GRID SYSTEM IN P. MALAYSIA

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    GRID SYSTEM IN SARAWAK

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    GRID SYSTEM IN SABAH

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    Electrical Supply Systems

    High Voltage (HV)

    Overhead transmission lines (500 kV, 275 kV,132 kV).

    Underground cables (66 kV, 33 kV, 22 kV, 11kV, 6.6 kV).

    For large scale industry customers.

    Low Voltage (LV)

    Voltage level below 1 kV. For residential, commercial, and small industry

    applications.

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    High Voltage Electrical Supply

    A. Main Transmission Line Network System

    Connecting the electrical supply source fromelectrical generation stations to the maindistribution network system at certain largeareas like states, districts and big towns.

    The main transmission line networks areliked to each other to form the National GridSystem.

    The method used in the transmission linenetwork is the 3, 3 lines (R-Y-B) systemthrough main overhead line tower.

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    High Voltage Electrical Supply

    B. Main Distribution Network System

    It receives electrical supply from main

    transmission line network system.

    It is located at few selected locations in astate.

    The electrical power is delivered to the users

    through several distribution levels as follows:

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    High Voltage Electrical Supply

    First Level (1) Main Entrance Sub-station

    (MES) or Pencawang Masuk Utama (PMU).

    It is a building with high voltage switches and

    received electrical supply from main transmission

    line network system.

    Second Level (2) Main Divider Sub-station

    (MDS) or Pencawang Pembahagi Utama

    (PPU).

    It also furnished with high voltage switches.

    It operates to receive the electrical supply from

    MES.

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    High Voltage Electrical Supply

    Third Level (3) Main Switch Station (MSS) or

    Stesyen Suis Utama (SSU).

    It operates with high voltage switches in order to

    receive electrical supply from MDS.

    Fourth Level (4) Electrical Sub-station (ES)

    or Pencawang Elektrik (PE).

    It receives electrical supply from MSS.

    2 types : Single Chamber and Double Chambers.

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    High Voltage Electrical Supply

    Under ground cables are used in the delivery

    system from level 1 4.

    Types : 3C x 300 mm sq/ 3C240 mm sq/ 3C185

    mm sq, XLPE (cross-linked Polyethylene),

    Aluminum.

    Block diagram:

    MTL MES MSSMDS

    ES

    ES

    33 kV 33kV / 22kV 22kV/11kV

    415V

    (LV)

    415V

    (LV)

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    High Voltage Electrical Supply

    C. Secondary Distribution Network System

    Begins whenever the High Voltage electrical

    supply (11KV) received at ES is converted to

    Low Voltage electrical supply (415V). Method used is the 4 lines (R-Y-B-N) through

    step-down transformer.

    The number of ES is depends on the total

    load demands (VA) requested by the user. Type of ES : Single Chamber (200 A) and

    Double Chambers (600 A).

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    High Voltage Electrical Supply

    Number of chamber indicating the number of

    transformers needed.

    Type of transformer :

    Oil Immersed Type, cheap but low efficiency (forsmall users).

    Cast Resin - Dry, more expensive but higher

    efficiency (larger customers).

    Nominal Volt-Ampere (VA) capacity of thetransformer : 250 kVA, 500 kVA, 1000 kVA.

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    High Voltage Electrical Supply

    What are inside the ES?

    (i) Switch gear

    (ii) Transformer

    (iii) Low Voltage Distribution Board The 415V supply will then connected to the

    kWh metering system (user side) through LV

    underground cables.

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    High Voltage Electrical Supply

    Layout of an ES (Single Chamber):

    LV Board

    Switchgear

    Room

    Transformer

    Room

    Outgoing Points

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    High Voltage Electrical Supply

    D. Types of Electrical Supply Users:

    HV Higher institutions, shopping

    complexes, large factories (owned the MDS,

    MSS, ES). LV Domestic users, shop lots, public

    buildings.

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    Low Voltage Electrical Supply

    Types:

    3, 4 wires + E 415V

    1, 2 wires + E 240V

    Types of LV electrical installation:

    Small Industry Buildings.

    Small Commercial Building (shop, office, restaurant).

    Small Residential Building (Condo, Terrace,

    Apartment).

    Small Public Building (wet market, bus station,.)

    Public Utilities (Street lights, traffic lights,..)

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    Low Voltage Electrical Supply

    Main components in a LV electrical supply

    distribution system (building):

    kWh meter TNB

    Main Switch Board (MSB) Sub Switch Board (SSB)

    Distribution Board (DB)

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    Low Voltage Electrical Supply

    Example of residential connection:

    ES M Users

    TNB User

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    Low Voltage Electrical Supply

    Example of industry connection:

    ESMSS

    FACTORY

    MSB

    HT Switch Room

    HT Meter Room

    HT Switch Room

    Users Transformer

    Room

    Main

    Switch Board

    SSB

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    Low Voltage Electrical Supply

    Example: Double-storey HouseLighting Power

    DB2

    Lighting Power

    DB1

    M

    1st Floor

    Ground Floor

    Incoming TNB

    kWH meter

    TNB

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    Low Voltage Electrical Supply

    Example: Terrace house installation

    Terrace House

    TH 1 TH 2 TH 3 TH 4

    Service

    Cable

    kWH

    Meter

    Road

    MM M M

    Tap- off Unit

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    Low Voltage Electrical Supply

    Type of Electrical Load Source

    Lighting

    Ceiling Fan

    Switched Socket 13A

    Switched Socket 15A

    S/S/O (Switched Socket Outlet) 15A

    S/S/O (Switched Socket Outlet) 13A

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    Low Voltage Electrical Supply

    Type of Electrical Load Source (Cont)

    Water Heater

    Air-Con

    Electric Motor Exhaust Fan

    Cooker Point

    The portable appliances like TV, radio,washing machine, computer etc are the sub-

    loads to the switched socket.

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    Low Voltage Electrical Supply

    Type of PVC covered copper cable:

    Cable 1.5sqmm red and yellow-blue colours, for load

    source like lighting and ceiling fan wiring use.

    Cable 2.5sqmm red and yellow-blue colours, for load

    source like switch socket 13A and 15A, heater, air-conetc.

    Cable 4.0sqmm red and yellow-blue colours, for load

    source like electrical motors etc.

    Cable 6.0sqmm for earthing purpose. Cable 25.0sqmm for wiring between kWh meter and

    DB.

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    Design of the LV Electrical

    Installation

    Types of DB

    PVC c/w plastic cover

    Metal clad c/w cover

    Rating of the 1 DB 30A SPN and 60ASPN.

    Rating of the 3 DB 30A TPN and 60A

    TPN, 100A TPN, 150A TPN.

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    Design of the LV Electrical

    Installation

    Type of Main Switch Board (MSB) and Sub-

    Switch Board (SSB):

    Floor Standing Cubicle Metal Clad Type

    Wall Mounted Cubicle Metal Clad Type Capacity:

    100A TPN, 150A TPN, 200A TPN, 250A TPN,

    300A TPN, 350A TPN, 400A TPN, 500A TPN.

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    Design of the LV Electrical

    Installation

    Types of circuit Protection Components:

    Switch Fuse 30A, 60A SPN.

    Moulded Case Circuit Breaker (MCCB)

    Earth Leakage Circuit Breaker (ELCB) or Residue

    Current Circuit Breaker (RCCR) 32A/ 40A with300mA (sens.).

    Over current Miniature Circuit Breaker (MCB) 6A,10A, and 20A.

    1 outgoing MCB 10 lighting point/ fan point

    1 outgoing MCB 3 power point (S/S/O 13/15A) 1 outgoing MCB 1 air-con point

    1 outgoing MCB 1 water heater point

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    Design of the LV Electrical

    Installation

    Calculations of connection load and maximum

    demand load:

    Loads estimated Watts:

    No. Electrical Load Estimated Watt

    1. Lighting Point 60100W

    2. Fan Point 60W

    3. S/S/O Point 13A 250W

    4. S/S/O Point 15A/20A 500W

    5. Air-Conditioner Point 1.0 hp = 746W

    6. Water Heater Point 1000W

    7. Cooker Point 1500W

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    Design of the LV Electrical

    Installation

    Example:

    Type of Electrical LoadEstimate Power

    (Watt)No. (NOS)

    Total Power(Watt)

    Lighting Point 100W 10 1000W

    S/S/O13A 250W 6 1500W

    Air-Con 746W 2 1492W

    Water Heater Point 1000W 1 1000W

    Total Connected Load, CL 4992W

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    Design of the LV Electrical

    Installation

    Calculation for Maximum Total Load Current:

    cos

    ,1For

    )(1 VIP

    MDMD

    AV

    WI

    MD68.14

    85.0240

    2.2995)(1

    cos3

    ,3For

    )(

    LLMDVIP

    MD

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    Basic Electrical Symbols-Layout

    Descriptions Symbol Mounting Height

    Lighting point Follow ceiling level

    Ceiling fan point Follow ceiling level

    S/S/O 13 A 300 mm or 1450 mm

    S/S/O 15 A 300 mm or 1450 mm

    Air-Con point or 2050 mm (min.) adj.

    Switch (1-way) 1500 mm

    Switch (2-way) 1500 mm

    Switch (Intermediate) 1500 mmHeater point or 2050 mm

    Exhaust fan point 2600 mm

    Distribution board 2100 mm

    TNB kWh meter 2650 mm

    AC

    AC

    2g 3g 4g 5g

    WH

    M

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    Basic Electrical Symbols-Schematic

    M

    E

    TNB Meter Panel ELCB/ RCCB Earth Chamber

    Fuse-Switch MCB

    Cut-out

    Fuse

    Neutral

    Link

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    Tariffs

    The rate of charging for electrical energy

    supplied by the utility company to its

    consumer.

    Tariff charge is depends on various factors: Type of consumer(industrial, commercial, or

    domestic)

    Type of service (lighting, heating, etc)

    Total fixed running annual charges of the utility

    company

    Facility for calculating the bill

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    Tariffs

    Definition of tariff:

    [kWh]consumerthetosuppliedenergyTotal

    [RM]running)(fixedchargesactualTotalTariff