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INDEX
I NDEX ---------------------------------------------------------------------------------------- 1
L I ST OF F IGURES ------------------------------------------------------------------------ 3
ABSTRACT ---------------------------------------------------------------------------------- 5
CHAPTER 1 --------------------------------------------------------------------------------- 6
INTRODUCTION ----------------------------------------------------------------------- 6
PAINTING ------------------------------------------------------------------------------ 6
SPRAY PAINTING -------------------------------------------------------------------- 7
AIR GUN SPRAYING ---------------------------------------------------------------- 7
CHAPTER 2 --------------------------------------------------------------------------------- 8
COMPONENTS AND DESCRIPTION --------------------------------------------- 8
1 . D.C.POWER SUPPLY UNIT ----------------------------------------------------- 8
2 D.C. MOTOR (PERMANENT MAGNET) ------------------------------------- 10
3 CONVEYOR FRAME-------------------------------------------------------------- 17
4. GEAR WHEEL ARRANGEMENT --------------------------------------------- 22
5 .IR SENSOR UNIT ----------------------------------------------------------------- 25
6. SINGLE ACTING 3/2 SOLENOID VALVE ----------------------------------- 26
7. FLOW CONTROL VALVE ------------------------------------------------------ 30
8. HOSE COLLAR AND PU CONNECTOR ------------------------------------- 30
9. MICROCONTROLLER ----------------------------------------------------------- 30
10 .SPRAY GUN ---------------------------------------------------------------------- 32
CHAPTER 3 -------------------------------------------------------------------------------- 33
SENSORS ----------------------------------------------------------------------------------- 33
TYPES OF SENSOR------------------------------------------------------------------- 33
1 . Proximity sensors ------------------------------------------------------------------ 34
2 .TOUCH SENSOR ------------------------------------------------------------------ 36
3. FORCE AND TORQUE SENSOR: ---------------------------------------------- 37
CHAPTER 4 -------------------------------------------------------------------------------- 38
DESIGN CALCULATI ONS, SPECIF ICATIONS AND DRAWINGS ---------- 38
4.1 CALCULATIONS ----------------------------------------------------------------- 38
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4.1.1 CHAIN DRIVE DESIGN ------------------------------------------------------ 38
4.1.2 CALCULATIONS FOR VERTICAL MOTION --------------------------- 39
4.1.3 HORIZONTAL MOTION ----------------------------------------------------- 40
4.2 SPECIFICATIONS OF COMPONENTS ------------------------------------- 41
4.2.1 BEARING NO. 6202 ----------------------------------------------------------- 41
4.2.2 Solenoid Valve ----------------------------------------------------------------- 41
4.2.3 FLOW CONTROL VALVE -------------------------------------------------- 42
4.2.4 HOSE CONNECTORS -------------------------------------------------------- 42
4.2.5 Hoses ----------------------------------------------------------------------------- 42
CHAPTER 5 -------------------------------------------------------------------------------- 49
FABRICATION ------------------------------------------------------------------------ 49
CHAPTER-6 -----------------------------------------------Error! Bookmark not defined.
6.1 WORKING PRINCIPLE --------------------------------------------------------- 51
6.1.1 AT NORMAL CONDITIO ---------------------------------------------------- 52
6.1.2 AT MATERIAL CONDITION ----------------------------------------------- 52
6.1.3 MICROCONTROLLER UNIT ----------------------------------------------- 52
6.1.4 IC 555 TIMER ------------------------------------------------------------------ 53
6.1.5 BLOCK DIAGRAM------------------------------------------------------------ 53
6.2 ADVANTAGES AND DISADVANTAGES ---------------------------------- 56
6.2.1 Advantages ----------------------------------------------------------------------- 56
6.2.2 Disadvantages ------------------------------------------------------------------- 56
CHAPTER-7 -----------------------------------------------Error! Bookmark not defined.
CONCLUSION ------------------------------------------------------------------------- 57
CHAPTER- 8 ------------------------------------------------------------------------------- 58
REFERENCES -------------------------------------------------------------------------- 58
NOMENCLATURE --------------------------------------------------------------------- 4
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LIST OF FIGURES
F igure 2.3.1: CHAIN WITH OVAL LINKS------------------------------------------- 19
F igure 2.3.2: CONVEYER CHAI NS --------------------------------------------------- 20
F igure 2.3.3: BLOCK OR BUSH CHAI N --------------------------------------------- 20
F igure 2.3.4: BUSH ROLLER CHAI N ------------------------------------------------ 21
F igure 2.3.5: SILENT CHAI N ---------------------------------------------------------- 22
F igure 2.4.1: SPUR GEAR --------------------------------------------------------------- 23
F igure 2.4.2: SIM PLE GEAR TRAIN ------------------------------------------------- 24
F igure 2.4.3: COMPOUND GEAR TRAI N ------------------------------------------- 24
F igure 2.5.1 IR SENSOR ----------------------------------------------------------------- 25
F igure 2.6.1: SOLENOID VALVES OF DI RECT CONTROL TYPE ------Error!
Bookmark not defined.
F igure 2.9.1: M ICROCONTROLLER BOARDS ------------------------------------- 32
F igure 2.10.1: SPRAY GUN ------------------------------------------------------------- 32
F igure 4.2.1 BEARING -6202 ----------------------------------------------------------- 43
F igure 4.2.2: BEARING CAP ----------------------------------------------------------- 44
F igure 4.2.3: GEAR WHEEL-1 --------------------------------------------------------- 45
F igure 4.2.4: GEAR WHEEL-2 --------------------------------------------------------- 46
F igure 4.2.5: HOSE COLLAR ---------------------------------------------------------- 47
F igure 4.2.6: REDUCER ----------------------------------------------------------------- 48
F igure 5.1: BOTTOM FRAME FOR HORIZONTAL MOTION ----------------- 50
Figure 5.3: COMPLETELY FABRICATED WALL PAINTING MACHINE -- 50
F igure 6.1: WORKING MODEL -------------------------------------------------------- 51
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NOMENCLATURE
VR = velocity ratio
Z1,Z2 = teeth on sprockets 1 and 2 respectively.
p = pitch of chain in meters
D = pitch circle diameter of sprocket in meters.
= angle substended by each link in degrees.
k = number of chain links.
x = center distance between the sprockets in meters.
n = speed of motor in rpm.
T1,T2 = number of teeth on gear wheels 1 and 2 respectively.
v = output velocity in m/s.
s = distance to be sprayed by machine.
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ABSTRACT
This project deals with the fabrication ofwall Painting machine. The aim
of this project work is to acquire practical knowledge in the field of complicatedwall painting with the help of motor. The project work is concerned with the
fabrication of the portable motorized wall painting machine. This machine is very
useful for lifting and carrying loads such as painting equipment, paint etc.
Nowadays automation is widely used in many applications such as military,
medical application, factories, entertainment, automobile industries etc. However,
the application of automation is still not widely implemented in construction
industry. In construction industry, automation is used to increase speed and
improve the accuracy of construction field operations. It can also be used to do
hazardous and dangerous jobs in construction. For example, currently house
painting is done manually. This process can be simplified using a special dedicated
automation system.
It is very difficult andTrouble some for human being to work , especially for
painting, cleaning and screwing in the walls for a long time. Painting is also very
dangerous to humans as paint has hazardous fumes. To overcome this difficulty, a
automatic wall painting machine is proposed, designed and developed. This project
describes all the processes that are involved in designing and fabricating the
proposed painter . The system is divided into two main parts namely mechanical
and electronics part. In mechanical part, frame design, gear drive ,chain drive and
complete fabrication are described and in electronics part, microcontroller design
is explained. The testing results indicate that the performance of the automatic
wall painting machine is better compared with that of using manual painting
technique.
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1.INTRODUCTION
This is an era of automation where it is broadly defined as replacement of
manual effort by mechanical power in all degrees of automation. The operationremains an essential part of the system although with changing demands on
physical input as the degree of mechanization is increased.
Degrees of automation are of two types, viz.
Full automation.
Semi automation.
In semi automation a combination of manual effort and mechanical power is
required whereas in full automation human participation is very negligible.
The very essence of our economic life and growth is dependant in a great
part upon the continued improvement and development of the electronic and
mechanical fields. To aid these fields, we have WALL PAINTING MACHINE,
Mechanical type, which can be widely used to lift the less weight or heavy weigh
workpieces and etc. Extreme care should be taken while lifting the load in the jib
crane layout.
PAINTING
Painting is the practice of applying paint, pigment, coloror other medium to
a surface (support base). The medium is commonly applied to the base with a
brushbut other objects can be used. In art, the term painting describes both the actand the result of the action. However, painting is also used outside of art as a
common trade among craftsmen and builders.
http://en.wikipedia.org/wiki/Painthttp://en.wikipedia.org/wiki/Pigmenthttp://en.wikipedia.org/wiki/Colorhttp://en.wikipedia.org/wiki/Surfacehttp://en.wikipedia.org/wiki/Brushhttp://en.wikipedia.org/wiki/Arthttp://en.wikipedia.org/wiki/Arthttp://en.wikipedia.org/wiki/Brushhttp://en.wikipedia.org/wiki/Surfacehttp://en.wikipedia.org/wiki/Colorhttp://en.wikipedia.org/wiki/Pigmenthttp://en.wikipedia.org/wiki/Paint -
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SPRAY PAINTING
Spray painting is a painting technique where a device sprays a coating
(paint, ink, varnish, etc.) through the air onto a surface. The most common types
employ compressed gasusually airto atomize and direct the paint particles.
Spray guns evolved from airbrushes, and the two are usually distinguished by their
size and the size of the spray pattern they produce. Airbrushes are hand-held and
used instead of a brush for detailed work such as photo retouching, painting nails
or fine art. Air gun spraying uses equipment that is generally larger. It is typically
used for covering large surfaces with an even coating of liquid. Spray guns can be
either automated or hand-held and have interchangeable heads to allow for
different spray patterns. Single color aerosol paint cans are portable and easy to
store
AIR GUN SPRAYING
This process occurs when paint is applied to an object through the use of an
air-pressurized spray gun. The air gun has a nozzle, paint basin, and air
compressor. When the trigger is pressed the paint mixes with the compressed air
stream and is released in a fine spray.
http://en.wikipedia.org/wiki/Paintinghttp://en.wikipedia.org/wiki/Air_compressorhttp://en.wikipedia.org/wiki/Airbrushhttp://en.wikipedia.org/wiki/Aerosol_painthttp://en.wikipedia.org/wiki/Aerosol_painthttp://en.wikipedia.org/wiki/Airbrushhttp://en.wikipedia.org/wiki/Air_compressorhttp://en.wikipedia.org/wiki/Painting -
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2.COMPONENTS AND DESCRIPTION
The major components of the automatic paint spraying equipment are,
D.C. Power Supply Unit
P.M.D.C. Motor
Conveyor frame
Gear wheel Arrangement
IR Sensor Unit
Microcontroller Unit
3/2 Solenoid Valve
Flow Control Valve
Hose Collar and Connectors
Spray gun
1 . D.C.POWER SUPPLY UNIT
In order to run the motors, we need D.C.Power, which is given by the
12volts and 7Amps lead acid battery.
DESCRIPTION OF LEAD ACID BATTERIES
Leadacid batteries, invented in 1859 by French physicist Gaston Plant,
are the oldest type of rechargeable battery. Despite having a very low energy-to-
weight ratio and a low energy-to-volume ratio, their ability to supply high surge
currents means that the cells maintain a relatively large power-to-weight ratio.
These features, along with their low cost, make them attractive for use in motor
vehicles to provide the high current required by automobile starter motors.
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Electrochemistry
Discharge
Fully Discharged: Two identical lead sulfate plates
In the discharged state both the positive and negative plates become lead(II) sulfate
(PbSO4) and the electrolyte loses much of its dissolved sulfuric acid and becomes
primarily water. The discharge process is driven by the conduction of electrons
from the positive plate back into the cell at the negative plate.
Negative plate reaction: Pb(s) + HSO4(aq) PbSO4(s) + H+(aq) + 2-e
Positive plate reaction: PbO2(s) + HSO4(aq) + 3H+
(aq) + 2-e PbSO4(s)
+2H2O(l)
4.1.1 Fully discharged lead and lead oxide plates
Charging
Fully Charged: Lead and Lead Oxide plates
In the charged state, each cell contains negative plates of elemental lead (Pb) and
positive plates of lead(IV) oxide (PbO2) in an electrolyte of approximately 33.5%
v/v (4.2 Molar) sulfuric acid (H2SO4). The charging process is driven by the
forcible removal of electrons from the negative plate and the forcible introduction
of them to the positive plate.
Negative plate reaction: PbSO4(s) + H+(aq) + 2-e Pb(s) + HSO4(aq)
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Positive plate reaction: PbSO4(s) + 2H2O(l) PbO2(s) + HSO4(aq) + 3H+(aq)
+ 2-e
4.1.2Fully charged lead and lead oxide plates
2 D.C. MOTOR (PERMANENT MAGNET)
DESCRIPTION OF DC MOTOR
An electric motor is a machine which converts electrical energy to
mechanical energy. Its action is based on the principle that when a current-
carrying conductor is placed in a magnetic field, it experiences a magnetic force
whose direction is given by Flemings left hand rule.
When a motor is in operation, it develops torque. This torque can produce
mechanical rotation. DC motors are also like generators classified into shunt
wound or series wound or compound wound motors.
FLEMINGS LEFT HAND RULE:
Keep the force finger, middle finger and thumb of the left hand mutually
perpendicular to one another. If the fore finger indicates the direction of magnetic
field and middle finger indicates direction of current in the conductor, then the
thumb indicates the direction of the motion of conductor.
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PRINCIPLE OF OPERATION OF DC MOTOR:
Figure I show a uniform magnetic field in which a straight conductor
carrying no current is placed. The conductor is perpendicular to the direction of
the magnetic field.
In figure II the conductor is shown as carrying a current away from the
viewer, but the field due to the N and S poles has been removed. There is no
movement of the conductor during the above two conditions. In figure III the
current carrying conductor is placed in the magnetic field. The field due to the
current in the conductor supports the main field above the conductor, but opposes
the main field below the conductor.
Movement ofConductor
Magnetic flux current carrying
Conductor
N S
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The result is to increase the flux density in to the region directly above the
conductor and to reduce the flux density in the region directly below the conductor.
It is found that a force acts on the conductor, trying to push the conductor
downwards as shown by the arrow. If the current in the conductor is reversed, the
strengthening of flux lines occurs below the conductor, and the conductor will be
pushed upwards (figure-IV).
Now consider a single turn coil carrying a current as shown in the above
figure. in view of the reasons given above, the coil side A will be forced to move
downwards, whereas the coil side B will be forced to move upwards. The forces
acting on the coil sides A and B will be of same magnitude. But their direction is
opposite to one another. As the coil is wound on the armature core which is
supported by the bearings, the armature will now rotate. The commutator
periodically reverses the direction of current flow through the armature. Therefore
the armature will have a continuous rotation.
A simplified model of such a motor is shown in figure VI. The conductors
are wound over a soft iron core. DC supply is given to the field poles forproducing flux. The conductors are connected to the DC supply through brushes
Let's start by looking at the overall plan of a simple 2-pole DC electric motor. A
simple motor has 6 parts, as shown in the diagram below.
An armature or rotor A commutator Brushes An axle A field magnet
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An electric motor is all about magnets and magnetism: a motor uses magnets
to create motion. If you have ever played with magnets you know about the
fundamental law of all magnets: Opposites attract and likes repel. So if you have 2
bar magnets with their ends marked north and south, then the North end of one
magnet will attract the South end of the other. On the other hand, the North end of
one magnet will repel the North end of the other (and similarly south will repel
south). Inside an electric motor these attracting and repelling forces create
rotational motion.
In the diagram above and below you can see two magnets in the motor, thearmature (or rotor) is an electromagnet, while the field magnet is a permanent
magnet (the field magnet could be an electromagnet as well, but in most small
motors it is not to save power).
Electromagnets and Motors:
To understand how an electric motor works, the key is to understand how the
electromagnet works. An electromagnet is the basis of an electric motor. You can
understand how things work in the motor by imagining the following scenario. Say
that you created a simple electromagnet by wrapping 100 loops of wire around a
nail and connecting it to a battery. The nail would become a magnet and have a
North and South pole while the battery is connected.
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Now say that you take your nail electromagnet, run an axle through the middle of
it, and you suspended it in the middle of a horseshoe magnet as shown in the figure
below. If you were to attach a battery to the electromagnet so that the North end of
the nail appeared as shown, the basic law of magnetism tells you what would
happen: The North end of the electromagnet would be repelled from the north end
of the horseshoe magnet and attracted to the south end of the horseshoe magnet.
The South end of the electromagnet would be
repelled in a similar way. The nail would move
about half a turn and then stop in the position
shown.
You can see that this half-turn of motion is
simple and obvious because of the way magnets
naturally attract and repel one another. The key to
an electric motor is to then go one step further so
that, at the moment that this half-turn of motion completes, the field of the
electromagnet flips. The flip causes the electromagnet to complete another half-turn of motion.
You flip the magnetic field simply by changing the direction of the electrons
flowing in the wire (you do that by flipping the battery
over). If the field of the electromagnet flipped at just the
right moment at the end of each half-turn of motion, the
electric motor would spin freely.
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The Armature:
The armature takes the place of the nail in an electric motor. The armature is
an electromagnet made by coiling thin wire around two or more poles of a metal
core. The armature has an axle, and the commutator is attached to the axle. In the
diagram above you can see three different views of the same armature: front, side
and end-on. In the end-on view the winding is eliminated to make the commutator
more obvious. You can see that the commutator is simply a pair of plates attached
to the axle. These plates provide the two connections for the coil of the
electromagnet.
The Commutator and brushes:
The "flipping the electric field" part of an electric
motor is accomplished by two parts: the commutator and
the brushes. The diagram at the right shows how the
commutator and brushes work together to let current flow to
the electromagnet, and also to flip the direction that the
electrons are flowing at just the right moment. The contacts
of the commutator are attached to the axle of the
electromagnet, so they spin with the magnet. The brushes
are just two pieces of springy metal or carbon that make contact with the contacts
of the commutator.
Putting It All Together:
When you put all of these parts together, what you have is a complete electric
motor:
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In this figure, the armature winding has been left out so that it is easier to
see the commutator in action. The key thing to notice is that as the armature passes
through the horizontal position, the poles of the electromagnet flip. Because of the
flip, the North pole of the electromagnet is always above the axle so it can repel the
field magnet's North pole and attract the field magnet's South pole.
If you ever take apart an electric motor you will find that it contains the
same pieces described above: two small permanent magnets, a commutator, two
brushes and an electromagnet made by winding wire around a piece of metal.
Almost always, however, the rotor will have three poles rather than the two poles
as shown in this article. There are two good reasons for a motor to have three
poles:
It causes the motor to have better dynamics. In a two-pole motor, if
the electromagnet is at the balance point, perfectly horizontal between the
two poles of the field magnet when the motor starts; you can imagine the
armature getting "stuck" there. That never happens in a three-pole motor.
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Each time the commutator hits the point where it flips the field in a
two-pole motor, the commutator shorts out the battery (directly connects the
positive and negative terminals) for a moment. This shorting wastes energy
and drains the battery needlessly. A three-pole motor solves this problem as
well.
It is possible to have any number of poles, depending on the size of
the motor and the specific application it is being used in.
3. CONVEYOR FRAME
This is made up of M.S. Conveyor frame is fixed with a chain drive
mechanism used to transfer the spray nozzle up and down. The chain drive consists
of sprockets and chain. The sprocket of chain drive is mounted on the shaft which
is fixed to the frame with ball bearings consisting of bearing cap. It is made upof
mild steel.
CHAIN DRIVE
The chains are made up of number of rigid links which are hinged togetherby pin joints in order to provide the necessary flexibility for wrapping round the
driving and driven wheels. These wheels have projecting teeth of special profile
and fit into the corresponding recesses in the links of the chain as shown in Fig.
The toothed wheels are known as sprocket wheels or simply sprockets. The
sprockets and the chain are thus constrained to move together without slipping and
ensures perfect velocity ratio.
The chains are mostly used to transmit motion and power from one shaft to
another, when the centre distance between their shafts is short such as in bicycles,
motor cycles, agricultural machinery, conveyors, rolling mills, road rollers etc. The
chains may also be used for long centre distance of upto8 meters. The chains are
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used for velocities up to 25 m / s and for power up to 110 kW. In some cases,
higher power transmission is also possible.
Terms Used in Chain Drive
The following terms are frequently used in chain drive.
1. Pitch of chain. It is the distance between the hinge centre of a link and the
corresponding hinge centre of the adjacent link, as shown in Fig. It is usually
denoted p.
(reference: a textbook of machine design by r.s.khurmi )
2. Pitch circle diameter of chain sprocket. It is the diameter of the circle on which
the hinge centers of the chain lie, when the chain is wrapped round a sprocket as
shown in Fig. 21.2. The points A, B, C, and D are the hinge centers of the chain
and the circle drawn through these centers is called pitch circle and its diameter
(D) is known as pitch circle diameter.
Classification of Chains
The chains, on the basis of their use, are classified into the following three groups:
1. Hoisting and hauling (or crane) chains,
2. Conveyor (or tractive) chains, and
3. Power transmitting (or driving) chains.
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1. Hoisting and Hauling Chains
These chains are used for hoisting and hauling purposes and operate at a
maximum velocity of0.25 m / s. The hoisting and hauling chains are of the
following two types:
a)Chain with oval li nks. The links of this type of chain are of oval shape, asshown in Fig. 21.4(a). The joint of each link is welded. The sprockets which
are used for this type of chain have receptaclesto receive the links. Such type
of chains are used only at low speeds such as in chain hoists and inanchors
for marine works.
FIGURE2.3.1:CHAINWITHOVALANDSQUARELINKS
(REFERENCE:A TEXTBOOK OF MACHI NE DESIGN BY R.S.KHURMI)
.b) Chain with square links. The links of this type of chain are of square shape, as
shown in Fig.21.4 (b). Such type of chains are used in hoists, cranes, dredges. The
manufacturing
cost of this type of chain is less than that of chain with oval links, but in these
chains, the kinking occurs easily on overloading.
2. Conveyor Chains
These chains are used for elevating and conveying the materials continuously at a
speed upto2 m / s. The conveyor chains are of the following two types:
1. Detachable or hook joint type chain and
2. Closed joint type chain.
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The conveyor chains are usually made of malleable cast iron. These chains do not
have smooth running qualities. The conveyor chains run at slow speeds of about
0.8 to 3 m / s.
FIGURE2.3.2:CONVEYERCHAINS
(REFERENCE:A TEXTBOOK OF MACHI NE DESIGN BY R.S.KHURMI)
3. Power Transmitting Chains
These chains are used for transmission of power, when the distance between the
centers of shafts is short. These chains have provision for efficient lubrication. The
power transmitting chains are of the following three types.
1 .Block or bush chain.
This type of chain was used in the early stages of development in the powertransmission. It produces noise when approaching or leaving the teeth of the
sprocket because of rubbing between the teeth and the links. Such type of chains
are used to some extent as conveyor chain at small speed.
FIGURE2.3.3:BLOCKORBUSHCHAIN
(REFERENCE:A TEXTBOOK OF MACHI NE DESIGN BY R.S.KHURMI)
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2 . Bush roller chain.A bush roller chain as shown in figure consists of outer plates or pin link
plates, inner plates or roller link plates, pins, bushes and rollers. A pin passes
through the bush which is secured in the holes of the roller between the two sides
of the chain. The rollers are free to rotate on the bush which protect the sprocket
wheel teeth against wear. The pins, bushes and rollers are made of alloy steel. bush
roller chain is extremely strong and simple in construction. It gives good service
under severe conditions. There is a little noise with this chain which is due to
impact of the rollers on the sprocket wheel teeth. This chain may be used where
there is a little lubrication. When one of these chains elongates slightly due to wear
and stretching of the parts, then the extended chain is of greater pitch than the pitch
of the sprocket wheel teeth. The rollers then fit unequally into the cavities of the
wheel. The result is that the total load falls on one teeth or on a few teeth. The
stretching of the parts increase wear of the surfaces of the roller and of the sprocket
wheel teeth.
FIGURE2.3.4:BUSHROLLERCHAIN
(REFERENCE:A TEXTBOOK OF MACH INE DESIGN BY R.S.KHURMI)
3. Sil ent chain.
It is designed to eliminate the evil effects caused by stretching and to
produce noiseless
running. When the chain stretches and the pitch of the chain increases, the links
ride on the teeth of the sprocket wheel at a slightly increased radius. This
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automatically corrects the small change in the pitch. There is no relative sliding
between the teeth of the inverted tooth chain and the sprocket wheel teeth. When
properly lubricated, this chain gives durable service and runs very smoothly and
quietly.
FIGURE2.3.5:SILENTCHAIN
(REFERENCE:A TEXTBOOK OF MACHI NE DESIGN BY R.S.KHURMI)
4. GEAR WHEEL ARRANGEMENT
A gear is a rotating machine part having cut teeth, orcogs, which mesh with
another toothed part in order to transmit torque. Two or more gears working in
tandem are called a transmission and can produce a mechanical advantage through
a gear ratio and thus may be considered a simple machine. Geared devices can
change the speed, torque, and direction of a power source. The most common
situation is for a gear to mesh with another gear, however a gear can also mesh a
non-rotating toothed part, called a rack, thereby producing translation instead of
rotation. The gears in a transmission are analogous to the wheels in a pulley. An
advantage of gears is that the teeth of a gear prevent slipping. When two gears of
unequal number of teeth are combined a mechanical advantage is produced, with
both the rotational speeds and the torques of the two gears differing in a simple
relationship.
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In transmissions which offer multiple gear ratios, such as bicycles and cars,
the term gear, as infirst gear, refers to a gear ratio rather than an actual physical
gear. The term is used to describe similar devices even when gear ratio
is continuous rather than discrete, or when the device does not actually contain any
gears, as in a continuously variable transmission.
The spur gear arrangement is used to move the conveyor in forward and direction
a. Spur Gear Arrangement - Forward and ReverseSPUR GEAR:
The spur gears, which are designed to transmit motion and power between parallel
shafts, are the most economical gears in the power transmission industry.
FIGURE2.4.1:SPURGEAR
(REFERENCE:A TEXTBOOK OF MACHI NE DESIGN BY R.S.KHURMI)
In the project we have used a simple gear train of spur gears, a simple gear
train uses two gears, which maybe of different sizes. If one of these gears isattached to a motor or a crank then it is called the driver gear. The gear that is
turned by the driver gear is called the driven gear.
When a simple gear train has three meshed gears, the intermediate gear
between the driver gear and the driven gear is called an idler gear. An idler gear
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does not affect the gear ratio (velocity ratio) between the driver gear and the driven
gear
FIGURE2.4.2:SIMPLEGEARTRAIN(REFERENCE:A TEXTBOOK OF MACHI NE
DESIGN BY R.S.KHURMI)
Compound gear train
Compound gear trains involve several pairs of meshing gears. They are used
where large speed changes are required or to get different outputs moving at
different speeds .Gear ratios (or velocity ratios, VR) are calculated using the same
principle as for simple gear trains, i.e. VR = number of teeth on the driver gear
divided by the number of teeth on the driven gear. However, the velocity ratio for
each pair of gears must then be multiplied together to calculate the total velocity
ratio of the gear train:
.
FIGURE2.4.3:COMPOUNDGEARTRAIN
(REFERENCE A TEXTBOOK OF MACHINE DESIGN BY R.S.KHURMI)
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APPLICATION:
Material handling Feed drives Machine tools Conveyors, Marine hoists.
5 .IR SENSOR UNIT
It is the same principle in ALL Infra-Red proximity sensors. The basic idea
is to send infra red light through IR-LEDs, which is then reflected by any object in
front of the sensor.
Then all you have to do is to pick-up the reflected IR light. For detecting the
reflected IR light, we are going to use a very original technique: we are going to
use another IR-LED, to detect the IR light that was emitted from another led of the
exact same type!This is an electrical property of Light Emitting Diodes (LEDs)
which is the fact that a led Produce a voltage difference across its leads when it
subjected to light. As if it was a photo-cell, but with much lower output current.
FIGURE2.5.1I RSENSOR
REFERENCE:WWW.IKALOGIC.COM
the voltage generated by the leds can't be - in any way - used to generate electrical
power from light, It can barely be detected. that's why as you will notice in the
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schematic, we are going to use a Op-Amp (operational Amplifier) to accurately
detect very small voltage changes
The IR TRANSMITTER circuit is to transmit the Infra-Red rays. This
Infra-Red rays are received by the receiver circuit is called IR RECEIVER. If
any material is there in a conveyor, the Infra-Red rays are cutted.
The IR receiver circuit receives the IR rays and giving the control signal
to the control circuit. The control circuit is used to off the solenoid valve at normal
condition and conveyor motor is in ON condition. There is any material in their
conveyor me and, the control signal is activate the solenoid valve so that the
painting operation occurs. The operating principle of solenoid valve is explained in
the bellow. At the same time the conveyor motor is in OFF condition.
The IR transmitting circuit is used in many projects. The IR transmitter
sends 40 kHz (frequency can be adjusted) carrier under computer control
(computer can turn the IR transmission on and off). IR carriers at around 40 kHz
carrier frequencies are widely used in TV remote controlling and ICs for receiving
these signals are quite easily available.
6. SINGLE ACTING 3/2 SOLENOID VALVE
The directional valve is one of the important parts of a pneumatic
system. Commonly known as DCV, this valve is used to control the direction of
air flow in the pneumatic system. The directional valve does this by changing the
position of its internal movable parts.
This valve was selected for speedy operation and to reduce the manual
effort and also for the modification of the machine into automatic machine by
means of using a solenoid valve.
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A solenoid is an electrical device that converts electrical energy into
straight line motion and force. These are also used to operate a mechanical
operation which in turn operates the valve mechanism. Solenoids may be push
type or pull type. The push type solenoid is one in which the plunger is pushed
when the solenoid is energized electrically. The pull type solenoid is one is which
the plunger is pulled when the solenoid is energized.
The name of the parts of the solenoid should be learned so that they can be
recognized when called upon to make repairs, to do service work or to install them.
Parts of a 3/2 Solenoid Valve
Coil
The solenoid coil is made of copper wire. The layers of wire are separated
by insulating layer. The entire solenoid coil is covered with a varnish that is not
affected by solvents, moisture, cutting oil or often fluids.
Coils are rated in various voltages such as 115 volts AC, 230 volts AC, 460
volts AC, 575 Volts AC, 6 Volts DC, 12 Volts DC, 24 Volts DC, 115 Volts DC &
230 Volts DC. They are designed for such frequencies as 50 Hz to 60 Hz.
Frame
The solenoid frame serves several purposes. Since it is made of laminated
sheets, it is magnetized when the current passes through the coil. The magnetized
coil attracts the metal plunger to move. The frame has provisions for attaching the
mounting. They are usually bolted or welded to the frame. The frame hasprovisions for receivers, the plunger. The wear strips are mounted to the solenoid
frame, and are made of materials such as metal or impregnated less fiber cloth.
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Solenoid Plunger
The Solenoid plunger is the mover mechanism of the solenoid. The
plunger is made of steel laminations which are riveted together under high
pressure, so that there will be no movement of the lamination with respect to one
another. At the top of the plunger a pin hole is placed for making a connection to
some device.
The solenoid plunger is moved by a magnetic force in one direction and is
usually returned by spring action. Solenoid operated valves are usually provided
with cover over either the solenoid or the entire valve. This protects the solenoid
from dirt and other foreign matter, and protects the actuator. In many applications
it is necessary to use explosion proof solenoids.
Working of Solenoid Valve:
The Solenoid control valve is used to control the flow direction is called cut
off valve or solenoid valve. This solenoid cut off valve is controlled by the
electronic control unit. In our project 3/2 Single acting solenoid valve is used. This
solenoid valve is used to painting operation in to the materials.
FIGURE2.6.1:SOLENOIDVALVESOFDIRECTCONTROLTYPE
REFERENCE:WIKIPEDIA (SOLENOIDVALVE)
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FIGURE3.6.2:SOLENOIDVALVE
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7. FLOW CONTROL VALVE
In any fluid power circuit, flow control valve is used to control the
speed of the actuator. The flow control can be achieved by varying the area of flow
through which the air in passing.
When area is increased, more quantity of air will be sent to actuator as a
result its speed will increase. If the quantity of air entering into the actuator is
reduced, the speed of the actuator is reduced.
8. HOSE COLLAR AND PU CONNECTOR
In our pneumatic system there are two types of connectors used; one is the
hose connector and the other is the reducer. Hose connectors normally comprise an
adapter (connector) hose nipple and cap nut. These types of connectors are made
up of brass or Al or hardened steel.
Reducers are used to provide inter connection between two pipes or hoses of
different sizes. They may be fitted straight, tee, V or other configurations.These reducers are made up of gunmetal or other materials like hardened steel etc.
oses used in this pneumatic system are made up of polyurethane. These hoses can
with stand at a maximum pressure level of 10 kg/cm2.
9. MICROCONTROLLER
In our project 89C52 Microcontroller is used as a control unit.
INTRODUCTION ABOUT MICRO CONTROLLER
A microcontroller consists of a powerful CPU tightly coupled with memory
(RAM, ROM or EPROM), various I/O features such as serial port(s), parallel
port(s), Timer/Counter(s), Interrupt controller, Data Acquisition interfaces-Analog
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to Digital Converter (ADC), Digital to Analog Converter (DAC), everything
integrated onto a single silicon chip.
It does not mean that any micro controller should have above said features
on-chip. Depending on the need and area of application for which it is designed,
the on-chip features present in it may or may not include all the individual sections
said above.
Any micro computer system requires memory to store a sequence of
instructions making up a program, parallel port or serial port for communicating
with an external system, timer/counter for control purposes like generating time
delays, baud rate for the serial port, apart from the controlling unit called the
Central Processing Unit.
FEATURES OF AT-89C52:
Now a days an 8-bit AT-89C52/8031/8751 and 16 bit 8097 micro controllers
available in the form of kits. Its special features are summarized as:-
4k Bytes of Flash 128 Bytes of RAM 32 I/O lines A five vector two level interrupt architecture. A full duplex serial port On chip Oscillator and clock circuitry.
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FIGURE2.9.1:MICROCONTROLLERBOARDS
10 .SPRAY GUN
In our project, we used SEMI AUTOMATIC HVLP SPRAY GUN
Semi-Automatic HVLP Spray Gun
The PRO-2000 HVLP spray gun is precision machined from solid aircraft
aluminum, no castings or plastics. A single needle, nozzle and air cap are all that
are needed to provide a better finish than high-pressure guns, the manufacturer
states. Every gun is convertible to bottom, top or remote feed and even to fully
robotic operation. Only one air cap, nozzle and needle are needed for basecoats,
clear coating and single-component colors. Pro-Finish HVLP spray gun is for use
long life. with Series 200 and 300 finishing sys- terns. The gun enables the user to
paint railings, shutters, doors, cabinets, louvers or metal work. The stainless-steel
.fluid nozzle and needle will provide longer life.
Figure 2.10.1: SPRAY GUN
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3.SENSORS
A sensor is a transducer used to make a measurement of a physical variable.
Any sensor requires calibration in order to be useful as a measuring device.Calibration is the procedure by which the relationship between the measured
variable and the converted output signal is established.
Care should be taken in the choice of sensory devices for particular tasks.
The operating characteristics of each device should be closely matched to the task
for which it is being utilized. Different sensors can be used in different ways to
sense same conditions and the same sensors can be used in different ways to sense
different conditions.
TYPES OF SENSOR
Passive sensors detect the reflected or emitted electro-magnetic radiation from
natural sources, while active sensors detect reflected responses from objects which
are irradiated from artificially generated energy sources, such as radar. Each is
divided further in to non-scanning and scanning systems.
A sensor classified as a combination of passive, non-scanning and non-
imaging method is a type of profile recorder, for example a microwave
radiometer. A sensor classified as passive, non-scanning and imaging method, is a
camera, such as an aerial survey camera or a space camera, for example on board
the Russian COSMOS satellite.
Sensors classified as a combination of passive, scanning and imaging are
classified further into image plane scanning sensors, such as TV cameras and
solid state scanners, and object plane scanning sensors, such as multi-spectral
scanners (optical-mechanical scanner) and scanning microwave radiometers.
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An example of an active, non-scanning and non-imaging sensor is a profile
recorder such as a laser spectrometer and laser altimeter. An active, scanning and
imaging sensor is radar, for example synthetic aperture radar (SAR), which can
produce high resolution, imagery, day or night, even under cloud cover. The most
popular sensors used in remote sensing are the camera, solid state scanner, such as
the CCD (charge coupled device) images, the multi-spectral scanner and in the
future the passive synthetic aperture radar.
Laser sensors have recently begun to be used more frequently for monitoring
air pollution by laser spectrometers and for measurement of distance by laser
altimeters.
The sensors are sub divided in to three types. We will see about it one by one.
1. Proximity sensors.2. Touch sensors.3. Force and torque sensors.
1 . Proximity sensors
Proximity sensors generally have a binary output, which indicates the
presence of an object within a specified distance interval. The proximity sensors
are divided into five types.
1. Inductive sensor.2. Hall-effect sensor.3. Capacitive sensor.4. Ultrasonic sensor.5. Optical proximity sensor.
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1.INDUCTIVE SENSOR:
Inductive sensors are based on a change of inductance due to the presence if
a metallic object is among the most widely used industrial proximity sensors. The
principle of operation of these sensors can be explains as a inductive sensor which
basically consist of a wound coil located
2 .HALL EFFECT SENSOR:
The Hall Effect related the voltage between two points in a conducting or
semi conducting material to a magnetic field across the material. The hall-effect
sensors can only detect magnetized objects.
The Hall-effect sensors are based on the principle of Lorenz force which
acts on a changed partial traveling through a magnetic field. This force acts on the
axis perpendicular to the plane established by the direction of motion of the
charged particle and the direction of the field.
3.CAPACTIVE SENSOR:
Unlike inductive and Hall-effect sensors which detect only Ferromagnetic
materials, capacitive sensors are potentially capable (with various degrees of
sensitivity) of detecting all solid and liquid materials. As this name implies, these
sensors are based on detecting a change in capacitance induced by a surface that is
brought near the sensing elements.
4.ULTRASONIC SENSORS:
In our project we are using ULTRASONIC SENSOR. Now, we will see
about it in detail. The response of all the proximity sensors discussed thus far
depends strangely on the material being sensed. This dependence can be reduced
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considerably by using ultrasonic sensors. The following figure shows the structure
of a typical ultrasonic transducer used for proximity sensing.
The basic element is an Electro-acoustic transducer, often of the
piezoelectric ceramic type. The resin layer protects the transducer against
humidity, dust, and other environmental factors; it also acts as an acoustical
impedance receiving, fast damping of the acoustic energy is necessary to detect
objects at close range.
This is accomplished by providing acoustic absorbers, and by de coupling
the transducer from its housing. The housing is designed so that it produces a
narrow acoustic beam for efficient energy transfer and signal directionality.
The operation of an ultrasonic proximity sensor is best understood by
analyzing the waveforms used for both transmission and detection of the acoustic
energy signals.
5.OPTICAL PROXIMITY SENSORS:
These are similar to ultrasonic sensor in the sense that they detect proximity
of an object by its influence on a propagating wave as it travels from a transmitter
to a receiver. This sensor consist of a solid state light emitting diode (LED), which
acts as a transmitter of infrared light, and a solid state photo diode which acts as a
receiver.
2 .TOUCH SENSOR
Touch sensor are used in robotics to obtain information associated with thecontact between a manipulator hand and objects location in the workspace.
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The touch sensors are divided in to two types.
1. Binary sensors.2. Analog sensors.
3. FORCE AND TORQUE SENSOR:
Force and torque sensors are used primarily for measuring the reaction
forces developed at the interface between mechanical assemblies. The principal
developed for doing this are joint and wrist sensing.
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4.DESIGN CALCULATIONS, SPECIFICATIONS AND
DRAWINGS
4.1 CALCULATIONS
4.1.1 CHAIN DRIVE DESIGN
No of teeth on sprocket 1 , Z1=45
No of teeth on sprocket 2 ,Z2 =45
(REFERENCE: A TEXTBOOK OF MACHINE DESIGN BY R.S.KHURMI )
p=pitch of chain.
D=pitch circle diameter=0.17 m
Pitch ,p= 2AOSin (
)
Where AO=
=2
Sin
Where D=0.17m
=
=
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=8degrees
p=2
sin(
)
=0.0236m
Length of chain l=kp
K=number of links
No of links ,K =(t1+t2)/2+2x/p+((t2-t1)2)^2p/x
=90/2+21.03/0.0263
=123.32
X=center distance
Length of chain L=kp
=1240.0236
=2.8m
4.1.2 CALCULATIONS FOR VERTICAL MOTION
Power of motor=90 watts.
Speed of motor, n= 60rpm
No of teeth on gear 1, T1= 20.
No of teeth on gear 2, T2 = 86.
Sprocket diameter D=0.17m.
Gear ratio = T1/T2 = 20/86.
Output velocity = (
)(T1/T2).
v= (0.176020)(6086)
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= 0.124 m/sec.
Time taken for travelling total length of chain
=distance between centers of sprocket velocity of
chain
= (1.2-D)0.124
= (1.20.17)0.124
=
= 8.2 sec
s=known values
distance to be sprayed ,S = velocity time
time T1=
Input value for vertical motion=T1
4.1.3 HORIZONTAL MOTION
velocity, v= (
)gear ratio
= (0.0756020) (6063)
=0.0785 m/sec.
Per 1second the machine covers a horizontal distance of 0.0785m over the wall.
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4.2 SPECIFICATIONS OF COMPONENTS
4.2.1 BEARING NO. 6202
Outer Diameter of Bearing (D) = 35 mm
Thickness of Bearing (B) = 12 mm
Inner Diameter of the Bearing (d) = 15 mm
r = Corner radii on shaft and housing
r = 1 (From design data book)
Maximum Speed = 14,000 rpm (From design data book)
Mean Diameter (dm) = (D + d) / 2
= (35 + 15) / 2
dm = 25 mm
Spring index (C) = ( D /d )
= 35 /15
C = 2.3
4.2.2 Solenoid Valve
Technical data
Max pressure range : 0-10 x 10 N/m
Type : 3/2
Quantity : 1
Voltage : 230V A.C
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Frequency : 50 Hz
Size : 1/8
4.2.3 FLOW CONTROL VALVE
Technical Data
Port size : 0.635 x 10 m
Pressure : 0-8 x 10 N/m
Media : Air
Quantity : 1
4.2.4 HOSE CONNECTORS
Technical data
Max working pressure : 10 x 10 N/m
Temperature : 0-100 C
Fluid media : Air
Material : Brass
Thread : 1/8
4.2.5 Hoses
Technical data
Max pressure : 10 x 10 N/m
Outer diameter : 6 mm = 6 x 10 m
Inner diameter : 3.5 mm = 3.5 x 10 m
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FIGURE4.2.1BEARING-6202
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FIGURE4.2.2:BEARINGCAP
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FIGURE4.2.3:GEAR WHEEL-1
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FIGURE4.2.4:GEAR WHEEL-2
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FIGURE4.2.5:HOSE COLLAR
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FIGURE4.2.6:REDUCER
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5 .FABRICATION
The construction of Paint Spraying equipment consists of a frame which is
used for mounting the components such as D.C motor, Battery, electronic timer
unit, solenoid valves, flow control valve and spur gear arrangement. The stand (or)
base is to carry the whole machine.
The chain drive is fixed to the two ends of the frame stand with the help of
end bearing (6202) with bearing cap. The conveyor roller shaft is coupled to the
D.C. permanent magnet motor with the help of spur gear mechanism. This total
arrangement is used to transfer the material from one place to another place with
the help of conveyor.
The IR transmitter and IR receiver circuit is used to sense the material. It is
fixed to the frame stand with a suitable arrangement. The spray gun is fixed to the
frame stand to spray painting in the material. The spray gun painting operation is
controlled by the flow control valve, single acting solenoid valve and
Microcontroller unit.
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FIGURE5.1:BOTTOMFRAMEFOR
HORIZONTALMOTION
Figure5.2: AFTER FABRICATING
CONVEYER
FIGURE5.3:COMPLETELYFABRICATEDWALLPAINTINGMACHINE
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6.WORKING PRINCIPLE
6.1 WORKING PRINCIPLE
The 12 volt power supply is used to drive the permanent magnet D.C motor.
The chain drive is fixed to the two ends of the frame stand with the help of end
bearing (6202) with bearing cap. The D.C. permanent magnet motor with the help
of spur gear mechanism. This total arrangement is used to transfer the material
from one place to another place with the help of conveyor.
The IR transmitter and IR receiver circuit is used to sense the material. It is fixed to
the frame stand with a suitable arrangement. This mechanism is also adjustable
with the help of bolt and nut. The spray gun is fixed to the frame stand to spray the
paint to the material from the conveyor. The spray gun paint is controlled by the
flow control valve, single acting solenoid valve.
Figure 6.1: WORKING MODEL
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6.1.1 AT NORMAL CONDITIO
The IR transmitter sensor is transmitting the infrared rays with the help of
555 IC timer circuit. These infrared rays are received by the IR receiver sensor.
The Transistor T1, T2 and T3 are used as an amplifier section. At normal condition
Transistor T5 is OFF condition. At that time relay is OFF, there is no signal given
to the microcontroller unit.
6.1.2 AT MATERIAL CONDITION
At material conditions the IR transmitter and IR receiver, the resistance
across the Transmitter and receiver is high due to the non-conductivity of the IR
waves. So the output of transistor T5 goes from OFF condition to ON stage. The
relay is ON and this signal is given to the Microcontroller unit.
6.1.3 MICROCONTROLLER UNIT
When the microcontroller receives the signals from IR sensor, it will be
taking a decision to operate the machine. This pulse signal received from IR sensor
circuit when there is any object. At starting time RL1 is in OFF position which is
given to the conveyor motor (conveyor Movement).
If there is any object in there conveyor, this signal receives from the IR
receiver is given to the pin number 10 of Microcontroller IC through high pass
filter and inverter IC. This high pass filter is used to eliminate the high frequency
signal due to external unwanted signal. In our circuit simple R-C high pass filter
circuit is used. The zener diode (5.6 Volt) also used to cut off the high voltage
signal from the input signal. The sensors are giving the low output signal when
there is any object in there conveyor and this low signal is change to high signal by
Inverter (NOT gate) IC.
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In that time the microcontroller (by using microcontroller program)
ON the relay -1 (conveyor Motor stop-Connected to port-p2.0)) and ON relay-
4 (solenoid valve is ON-Painting Operation) for 3 seconds and once again OFF
the relay-1 and relay-4. Reset switch connected to the pin number 9 of the
microcontroller unit for manual painting operation to the material.
6.1.4 IC 555 TIMER
The IC SE / NE 555 monolithic circuit is a highly stable controller capable
of producing accurate time delays or oscillations. Additional terminals are
provided for triggering or resetting if desired. In the timing operations, the time is
precisely controlled by one external resistor and a capacitor, by the operation as an
oscillator, the free running frequency and the duty cycle are both accurately
contributed with the external RC constants.
6.1.5 BLOCK DIAGRAM
(REFERENCE: A TEXTBOOK OF 8051 MICROCONTROLLER BY ROLIN D
M)
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PIN NO: 1
It is ground terminal.
PIN NO: 2
The trigger voltage to the lower comparator is applied. It has constant
voltage that is at least one third of the supply voltage, when trigger voltage falls
below this level the flip-flop changes its state and output becomes high.
PIN NO: 3
It is the output terminal, in low state output is equal to zero and when at higher
state output is equal to Vcc.
PIN NO: 4
It controls the flip flop directly. It turns the device to its original position when
reset pin is connected to ground the output is approximately equal to zero. When
reset is not used it is connected to Vcc.
PIN NO: 5
It is the control voltage terminal. It is connected to ground through a capacitor
of 0.01 F. Any external voltage at pin: 5 will change both the threshold voltage
and the trigger voltage reference level.
PIN NO: 6
Threshold voltage of upper comparator is applied from this terminal. The
resistor Rt connected to Vcc and pin: 6 is grounded by an external capacitor. The
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output is high capacitor charges by resistor Rt. When the capacitor changes to the
threshold level, the output becomes low.
PIN NO: 7
It is the discharge pin for external capacitor. Usually pin: 7 is connected with
pin: 6 directly to by a resistor. When the output becomes low then the external
capacitor discharges by internal discharge transistor remains at cut-off and the
external capacitor charges to Vcc.
PIN NO: 8
It is the positive supply terminal. A dc voltage from +5 to + 15 can be applied.
IC 555 SPECIFICATION
Supply Voltage (Vcc) = 4.5 to 15V
Supply Current (Vcc=5V/2) = 3 to 6mA
Supply Current (Vcc=25V/2) = 10 to 15mA
Output Current = 200mA (maximum)
Power dissipation = 600mw
Operating temperature = 0-70 degree Celsius.
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6.2 ADVANTAGES AND DISADVANTAGES
6.2.1 Advantages
Its advantages over conventional systems are listed below
1. Compact:
-Because of high speed and pressure capabilities they have a very small
weight to power output ratio.
2. Predictable performance:
-Losses are minimum due to less number of moving parts and so gives
expected performance.
3.It can be operated easily so unskilled person can use it.
4. Longer life.
5. Reduces labour cost.
6. The efficiency of this machine wont reduce but human ability is reduced on
continous work.
7. Wastage of material can be reduced.
8. Thickness of paint that is sprayed on wall can be operated through flow control
valve.
6.2.2 Disadvantages
1. This system operated in pneumatics, so we need air tank orcompressor.
2. It cannot sense the wall which is already painted. It is scope fordeveloping our project to next step.
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7.CONCLUSION
This project work has provided us an excellent opportunity and experience,
to use our limited knowledge. We gained a lot of practical knowledge regarding,planning, purchasing, assembling and machining while doing this project work.
We feel that the project work is a good solution to bridge the gates between
institution and industries.
And finally, we have fabricated a AUTOMATIC WALL PAINTING
MACHINE which can paint height of 2.8 meters in 8.2 seconds and covers
0.0785 meters of widths. By using more techniques, they can be modified and
developed according to the applications.
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REFERENCES
[1] R.S Khurmi , J.K.Gupta, A text book of Machine Design,(2010),pp 759-775
[2]S.Md.Jalaludeen, A text book of Machine Design,,(2010),pp 23.1-23.29
[3]S S Rattan, A text book of Theory of Machines(2010),pp 378-382,325-326.
[4]Muhammad Ali Mazidi,Rolin D. Mckinley, The 8051 microcontroller and
embedded systems (2008)
[5]V.K.Mehta, A text book of principles of electrical engineeringVol.1(2010)
[6] I. Aris, A. K. M. Parvez Iqbal, A. R. Ramli & S. Shamsuddin, Design andDevelopment of Programmable Painting Robot for houses and buildings Jun.
2005, University Teknologi, Malaysia
CYBER REFERANCE:
www.howstuffworks.com
www.visionengineer.com
www.wikipedia.com
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