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Reaching Extremely High - 5G and millimeter-wave (mm-wave) TestConX 2020 Session 1 Presentation 3 May 11-13, 2020 TestConX Workshop www.testconx.org Challenges and Solutions for Characterizing 112G PAM4 Signals Fadi Daou, Kees Propstra, Doug Malech MultiLane Virtual Event ● May 11-13, 2020

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Page 1: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Challenges and Solutions for Characterizing 112G PAM4 Signals

Fadi Daou, Kees Propstra, Doug MalechMultiLane

Virtual Event ● May 11-13, 2020

Page 2: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Contents• Product test cycle • Advances in ATE testing • PAM4 (Pulse Amplitude Modulation 4-level) signaling • 112G challenges and solutions • Multi-purpose ATE testing • Examples• Conclusion

Challenges and Solutions for Characterizing 112G PAM4 Signals 2

Page 3: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Product Test Cycle

Challenges and Solutions for Characterizing 112G PAM4 Signals 3

Wafer test

Wafer sortDesign screening

Packaged test

Does IC meet specification?

Product test

Does product meet its specifications?

System test

Does product meet requirements in its intended application?

Page 4: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

ATE Strategy

Challenges and Solutions for Characterizing 112G PAM4 Signals 4

2018Instruments integrated in

load boardsInstruments redesigned to become an Advantest V93000 test-head extender

2019

Page 5: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Features needed for ATE success

Challenges and Solutions for Characterizing 112G PAM4 Signals 5

Bit Error Rate Tester (BERT)Pulse Pattern Generator (PPG)• PRBS7-31, PRBS13Q/31Q, SSPRQ• Tx equalization (pre- and post-emphasis)• Error insertion• Gray coding, polarity inversion

Error Detector (ED)• Feed Forward Equalizer (FFE)• Decision Feedback Equalizer (DFE)• BER counters• FFE Equalizers with reflection cancellation

and DFE

Digital Storage Oscilloscope (DSO)• Fast acquisition, FPGA-based• Sensitivity: 10 mVpp to 1200 mVpp• Intrinsic Jitter: 200 fs rms• Full Eye and Mask measurements• SSPRQ & up to PRBS16 pattern lock • Jitter Decomposition (TJ, RJ, DJ)• Continuous Time Linear Equalizer (CTLE),

S2P De-embedding, FFE, DFE, etc.• NRZ and PAM measurement Libraries (APIs)• Memory depth: 216 Pattern Length• Fast sampling rate > 100 MHz

ATE Firmware 10x faster than benchtop

Page 6: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Why PAM4?

Challenges and Solutions for Characterizing 112G PAM4 Signals 6

Transmission channels are lossy • 10 dB at 13 GHz typicalModulator bandwidths are limited • 40 GHz available todayPAM4 Modulation • Same data throughput at half the

frequencyDouble data rate at the same frequency• 2 bits/symbol, data rate = 2 x symbol

rate

1,1

1,0

0,1

0,0

one symbol

Page 7: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

TDECQ – The New Transmitter Figure of Merit

Challenges and Solutions for Characterizing 112G PAM4 Signals 7

• “New” mask margin test for PAM4 -predictor of system performance

• dB ratio of how much noise can be addedto the transmitter signal vs. an idealsignal, at a target symbol error ratio

• Mimics behavior of a real receiver afterequalization

• ATE instrument should be able to performat speed TDECQ measurements

• Good correlation between TDECQ andlink performance

Transmitter Dispersion Eye Closure (Quaternary)

R is noise margin at a fixed symbol error rate• Higher R is better• Lower TDECQ is better

TDECQ 1.91 dB

Other measurements:• Linearity• Eye width, eye height• Skew

Page 8: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Channel Effects

Challenges and Solutions for Characterizing 112G PAM4 Signals 8

Channel effects

Problem Statement

• Impaired signal at DUT, coming from instrument

• Impaired signal at instrument, coming from DUT

5 10 15 20 25 30 350 40

-12

-10

-8

-6

-4

-2

-14

0

freq, GHz

dB(S

(1,3

))

Instrument

DUTBlind-Mate Connector

Pristine Signal Distorted signalChannel

Page 9: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

De-embedding of Channel Effects

Challenges and Solutions for Characterizing 112G PAM4 Signals 9

Method-1: DSO de-embedding• Use s-parameters to de-embed channel effect• S-parameters can be from VNA, simulation, or DSO

Method-2: FFE taps generated by DSO are used to configure the PPG signal shaper to compensate for channel losses

Method-3: Error detector of the BERT uses an equalizer (FFE, DFE, CTLE) to compensate for channel losses

3 Methods

PPG

DUTBlind-Mate Connector

DSO

ED

12

3

Page 10: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Method-1: DSO de-embedding

Challenges and Solutions for Characterizing 112G PAM4 Signals 10

DSO

DUTBlind-Mate Connector

DSO measures and de-embeds the channel in frequency domain

DUT signal after compensating for the trace losses

Page 11: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Method-2: PPG Signal Shaper

Challenges and Solutions for Characterizing 112G PAM4 Signals 11

PPG

DUTBlind-Mate Connector

DSO

ED

FFE taps from DSO loaded in PPGDSO calculates FFE tapsDistorted signal from channel

Page 12: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Calibration - Calkit

Challenges and Solutions for Characterizing 112G PAM4 Signals 12

PCB Cut-out PCB Cut-out

ML4035

• Simply undock load board andmount Calkit instead

• No need to touch the MLcassettes

• Quick connect to externalcalibration reference ML4035

• ML4035 cabling de-embedded

Calibration:PPG to DUT Path CompensationDSO to DUT Path Compensation

Fully Automated Cal Procedure

• Calkit has load board form factor

• It contains all the cables and brackets for quick mount

Page 13: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Multi-purpose ATE TestingReconfigurable Load Board with Personality Daughter Cards

• Simplified Reconfigurable Load Board Design• Solution to test high port count devices (AI, Ethernet Switch, etc.)• Characterization, HVM, Thermal, and SLT applications• Modular personality cards for different applications• Flexibility to test a DUT on the same platform for R&D and HVM• Access to external and internal instrumentation• Access for probing control and power

Challenges and Solutions for Characterizing 112G PAM4 Signals 13

Page 14: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Example: High Lane Count High Speed Input/Output System

Challenges and Solutions for Characterizing 112G PAM4 Signals 14

Exploded 3D View

V93000 ATE Tester Extender Frame

MultiLaneInstruments

ATE Load Board

DUT

MultiLane Daughter Cards

Page 15: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Load board Topologies

Challenges and Solutions for Characterizing 112G PAM4 Signals 15

With Docking Plate for NS6040 Handler Without Docking Plate

Daughter Cards

Up to 8 Daughter Cards for a Total of 256 Differential High-Speed Lanes

GPIO to tester resources (I2C, MDIO, Power)

Page 16: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Daughter Card Variety Per Test Requirements

Challenges and Solutions for Characterizing 112G PAM4 Signals 16

Splitters/Break-out18 dB Loopbacks

0 dB Loopbacks

Optics

RF Switches

Golden DUT

PCIe 5.0

Page 17: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Personality Cards

Challenges and Solutions for Characterizing 112G PAM4 Signals 17

1. Passive Loopback with different loss profiles

a) 0 dB, 12 dB, etc.

2. Loopback with crosstalk injection circuitry

3. Resistive Splitters & Switches with access to instruments in the Twinning

4. HSIO Lanes to high density coax from either top or bottom

5. SLT with optical modules

6. PCIe Gen5 compliance card

7. Active Instrument cards

8. Golden DUT

Page 18: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Personality Card - QSFP-DD

Challenges and Solutions for Characterizing 112G PAM4 Signals 18

Daughter Card for 32 differential TX and 32 differential RX

QSFP double-density optical modules

Page 19: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Personality Card - X dB Loopbacks + Crosstalk Option

Challenges and Solutions for Characterizing 112G PAM4 Signals 19

Passive Differential Loopback Traces with6 dB, 12 dB, 18 dB loss profile at Nyquistwith programmable crosstalk (options)

0 dB loopbacks realized with shortsbetween the individual TX/RX pairs

DUT

Scope

Crosstalk

Splitter• Enhanced BIST• Allows controlled noise injection• Allows separate TX and RX

Characterization

Page 20: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Personality Card - Resistive Splitter

Challenges and Solutions for Characterizing 112G PAM4 Signals 20

PCIe 5.0 DUT

32

Daughter Card

32

32ML SI

Instrument

Page 21: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Personality Card - Splitters / RF Switches / Bias-Tees

Challenges and Solutions for Characterizing 112G PAM4 Signals 21

Bank of 40 GHz Wideband Bias-Tees

Bank of 40 GHz Splitters

60 GHz RF switches

Page 22: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Application – Example TIA/Driver Testing

Challenges and Solutions for Characterizing 112G PAM4 Signals 22

AT-series BERTs / TDRs AT-series DSOsTIA/DriverPRBS

PPGPRBS

PPGTIA/Driver

PPG EDCDR

TIA/Driver

PPG EDCDR

AT-series BERTs

PRBS

PRBS

PRBS

PRBS

TIA/Driver

Page 23: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Application – Example TIA/Driver Testing

Challenges and Solutions for Characterizing 112G PAM4 Signals 23

BER vs input power Eye diagram – non-linearity/imbalance

Gain curve vs input power/bandwidth control

Page 24: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

Conclusions• 112G - 56 GBd PAM4 - is the new electrical/optical

high-speed Ethernet standard• Testing required from wafer level to system test• 112G BERT & DSO Solutions available in ATE format• Signal Integrity measurements require special attention• Multi-purpose ATE test solution to enable the full

product test cycle

Challenges and Solutions for Characterizing 112G PAM4 Signals 24

Page 25: Challenges and Solutions for Characterizing 112G PAM4 Signals · 2020. 4. 9. · Session 1 Presentation 3 TestConX Workshop May 11-13, 2020 Multi-purpose ATE Testing Reconfigurable

Reaching Extremely High - 5G and millimeter-wave (mm-wave)TestConX 2020Session 1 Presentation 3

May 11-13, 2020TestConX Workshop www.testconx.org

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