ch10_0811

ii Confidential Document Revised 08/2011

Liebert Challenger 3000 SM/AM/AG

While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Corporation assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. 2011 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice.

Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation

Table of Contents

Revised 08/2011 Confidential Document iii

Table of Contents 1. Product Features .................................................................................. 1 2. Model Number Definition ..................................................................... 2 3. Blower/ Motor Section ......................................................................... 3 4. Coil Section .......................................................................................... 6

4.1. 3T Downflow Option ......................................................................... 6 4.2. 3T Upflow Option.............................................................................. 7 4.3. 5T Downflow Option ......................................................................... 8 4.4. 5T Upflow Option.............................................................................. 9

5. Compressor Section ........................................................................... 10 6. Condenser Section ............................................................................. 12 7. Electrical Section ............................................................................... 13

7.1. EP Display ......................................................................................13 7.2. EP Sensors .....................................................................................14 7.3. EP Controls AM/AG ..........................................................................15 7.4. EP Backpanel ..................................................................................16

7.4.1. Fused ......................................................................................16 7.4.2. Circuit Breaker .........................................................................17

7.5. EP Compressor ................................................................................18 7.5.1. Fused ......................................................................................18 7.5.2. Circuit Breaker .........................................................................19

7.6. EP Condensate Pump .......................................................................20 7.7. EP Humidifier ..................................................................................21

7.7.1. Steam Generating.....................................................................21 7.7.2. IR ...........................................................................................22

7.8. EP Motor ........................................................................................23 7.8.1. Fused ......................................................................................23 7.8.2. Circuit Breaker .........................................................................24

7.9. EP Reheat ......................................................................................25 7.9.1. Fused ......................................................................................25 7.9.2. Circuit Breaker .........................................................................26 7.9.3. SCR Reheat .............................................................................27

7.10. EP Disconnect ..............................................................................28 8. Exterior Section ................................................................................. 29

8.1. Exterior Panels ................................................................................29 8.2. Accent Panel ...................................................................................30

9. Filter Section ...................................................................................... 32 9.1. Upflow Front Return ........................................................................32 9.2. Upflow Rear Return .........................................................................33 9.3. Downflow Filter ...............................................................................34

10. Humidifier Section .......................................................................... 35 10.1. Upflow IR Option w/ Condensate Pump ...........................................35

10.1.1. Hum Assy IR ............................................................................36 10.1.2. Socket Assembly ......................................................................37 10.1.3. Humidifier Reset Safety (035-042) ..............................................37 10.1.4. Valve Solenoid Assembly ...........................................................38

10.2. Downflow IR Option .....................................................................39 10.3. Upflow IR No Pump ......................................................................40 10.4. Steam Generating ........................................................................41

10.4.1. Humidifier Canister ...................................................................42 11. Miscellaneous Section ..................................................................... 43

11.1. Auto Restart ................................................................................43 11.2. EP Common Alarm .......................................................................44 11.3. EP Fan Coil ..................................................................................45 11.4. Kit Open Comms ..........................................................................46


iv Confidential Document Revised 08/2011

11.5. Liquitect Assembly ....................................................................... 46 11.6. Low Terminal Voltage ................................................................... 47 11.7. Smoke Detector ........................................................................... 48

11.7.1. EP Smoke Detector ................................................................... 48 11.7.2. Smoke Detector Assembly ......................................................... 49 11.7.2.1. Smoke Detector Assembly ...................................................... 50

11.8. Reheat/ Humidifier Lockout ........................................................... 51 12. Piping Section................................................................................. 52

12.1. Air ............................................................................................. 52 12.1.1. 3/5T Air Upflow ........................................................................ 52 12.1.2. 3/5T Air Downflow .................................................................... 57 12.1.3. 3/5T Air Downflow R407C Digital Compressor .............................. 60

12.2. Chilled Water .............................................................................. 61 12.2.1. Chilled Water ........................................................................... 61 12.2.2. Chilled Water HWRH (Hot Water Reheat) .................................... 62 12.2.3. Chilled Water HP (High Pressure) ................................................ 63 12.2.4. Chilled Water HP (High Pressure) with HWRH ............................... 64 12.2.5. Chilled Water HP (High Pressure) with Flow Switch ....................... 65 12.2.6. Chilled Water HP (High Pressure) with Flow Switch/HWRH ............. 66 12.2.7. Chilled Water SP (Standard Pressure) with Flow Switch ................. 67 12.2.8. Chilled Water SP with Flow Switch/HWRH .................................... 68

12.3. Evaporator .................................................................................. 69 12.3.1. Evaporator Upflow .................................................................... 69 12.3.2. Evaporator Downflow ................................................................ 70

12.4. Glycool ....................................................................................... 71 12.4.1. Glycool Upflow ......................................................................... 71 12.4.2. Glycool Upflow R407C Digital Compressor .................................... 74 12.4.3. Glycool Downflow Scroll ............................................................ 75 12.4.4. Glycool Downflow Digital Scroll ................................................... 77

12.5. Water Glycol ............................................................................... 78 12.5.1. 3T Water Glycol POE ................................................................. 78 12.5.2. 3T Water Glycol HGRH POE ........................................................ 81 12.5.3. 5T Water Glycol ........................................................................ 83 12.5.4. 5T Water Glycol HGRH .............................................................. 85

13. Reheat Section ............................................................................... 86 14. Parts Gallery ................................................................................... 87 15. Control Upgrade Kits ...................................................................... 94

15.1. Level 00 to AM/AG ....................................................................... 94 15.2. Solid State Controls to AM ............................................................ 94 15.3. SM to AM .................................................................................... 94 15.4. AM to AG .................................................................................... 94 15.5. SM/AM/AG to iCOM ...................................................................... 95

16. Field Add-on Kits ............................................................................ 96 16.1. Condensate Pump ........................................................................ 96 16.2. Reheat ....................................................................................... 96 16.3. Reheat Humidifier Lockout / Extra Common Alarm ........................... 97 16.4. Infrared (IR) Humidifier ................................................................ 97

17. Revision Page ................................................................................. 98

Product Features

Revised 08/2011 Confidential Document 1

1. Product Features

3 or 5 Tons of Air Conditioning in Less Than 7 Square Feet

A self contained environmental control system that is available in 21 different configurations to meet your application needs. It fits into 7 square feet of corner space and is front accessible for service, reducing the amount of floor space needed to be kept open. The Challenger 3000 provides complete environmental control: Temperature; Humidity; Air Filtration; 24 hours per day, 365 days per year.

Ideal Applications:

Laboratories and medical imaging suites Telecommunications switching offices Industrial process control Computer rooms

Product Features:

Reliable refrigeration components featuring scroll compressors, A-Frame Evaporator coils, all factories pre-piped, wired, and tested in a rugged, easy-access tubular-steel frame.

Two levels of microprocessor control systems. Optional SCR-controlled reheats for precise control of temperature.


2 Confidential Document Revised 08/2011

2. Model Number Definition

Blower/ Motor Section


3. Blower/ Motor Section

Item # Part Number Description Quantity

1 B-0080 BUSHING PULLEY H 1"DIA 1

2

136988P1 PULLEY BK60H 1



B13-0140 PULLEY AK56H 1



21

1A24383P1 BLOWER W/H A12-09ATX1.00 1

136589P1 BLOWER W/H A12-06ATX1.00 CL2 1

136590P1 BLOWER W/H A12-09ATX1.00 CL2 1

22 185861P1 BEARING ASSEMBLY 2-015 SERIES 2

301537P1 BEARING BOA CONCENTRIC 1" ID 2

23

136968P1 SHAFT 15.88 X 1.00 C-1018 1

136786P1 SHAFT 15.88 X 1.00 CLASSII 1

136591P1 SHAFT 19.25 X 1.00 CLASSII 1

25 136556P1 ISOLATOR 1-1/4X1-1/4-5/16-18 4

30 136610P1 BASE MOTOR MOUNTING 1



Item # HP Part Number Description Quantity

1

.75 HP

1A21868P1 MOTOR .75HP 208//460-3-60 HIE 1

B13-0260 MOTOR .75HP 208-3-60 INTOL 1

B13-0270 MOTOR .75HP 230/460-3-60 1

136746P1 MOTOR .75HP 575 HI EFF 1

B13-0280 MOTOR .75HP 575-3-60 INTOL 1

1 HP

B-1720 MOTOR 1.0HP 200/208-3-60 E+ 1

B-0900 MOTOR 1.0HP 200/380/400-3-50 1

B13-0290 MOTOR 1.0HP 208-3-60 INTOL 1

B-1080 MOTOR 1.0HP 220/380-3-50 1

B13-0300 MOTOR 1.0HP 230/460-3-60 1

B-1730 MOTOR 1.0HP 230/460-3-60 1

B-2200 MOTOR 1.0HP 380-3-60 1

136746P2 MOTOR 1.0HP 575 HI EFF 1

B13-0310 MOTOR 1.0HP 575-3-60 INTOL 1

1.5 HP

B-2210 MOTOR 1.5HP 190/380-3-60 1

B-1740 MOTOR 1.5HP 200/208 E+ OPD 1

B-0910 MOTOR 1.5HP 200/380/400-3-50 1

B-1090 MOTOR 1.5HP 220/380-3-50 1

B-1750 MOTOR 1.5HP 230/460 E+ OPD 1

136746P3 MOTOR 1.5HP 575 HI EFF 1

B13-0320 MOTOR 1.5HP 208/230-3-60 INTOL 1

B13-0330 MOTOR 1.5HP 230/460-3-60 1

B13-0340 MOTOR 1.5HP 575-3-60 1

2 HP

B-1760 MOTOR 2.0HP 200/208-3-60 E+ 1

B-0920 MOTOR 2.0HP 200/380/400-3-50 1

B-022A MOTOR 2.0HP 208/230/460-3-60 1

B-1100 MOTOR 2.0HP 220/380-3-50 1

B-1770 MOTOR 2.0HP 230/460-3-60 1

136746P4 MOTOR 2.0HP 575 HI EFF 1

Blower/ Motor Section


Item # HP Part Number Description Quantity

B-023A MOTOR 2.0HP 575-3-60 1

3HP B-025A MOTOR 3.0HP 208/230/460-3-60 1

B-026A MOTOR 3.0HP 575-3-60 1

2 -

136944P1 SHEAVE 1VP50X1-1/8 1

136944P2 SHEAVE 1VP44X1-1/8 1

136945P1 SHEAVE 1VP56X1-1/8 1

B13-0080 SHEAVE 1VP34X5/8 1

B13-0090 SHEAVE 1VP34X7/8 1

B13-0100 SHEAVE 1VP40X5/8 1

B13-0110 SHEAVE 1VP40X7/8 1

B-0810 SHEAVE 1VP44X5/8 1

B13-0120 SHEAVE 1VP44X7/8 1

B-005A SHEAVE 1VP50X7/8 1

B-0660 SHEAVE 1VP56X7/8 1

4 - 183105P1 SHEAVE AK66H 1

183107P1 SHEAVE AK74H 1

20 -

128179P1 BELT A-38 "V"BELT 1

B-0600 BELT B-38 1

B-060A BELT B-40 VT 1

B13-0200 BELT A-36 1

B13-0210 BELT A-37 1

B13-0220 BELT A-39 1

B13-0230 BELT A-41 1

B13-0240 BELT A-42 1

B13-0250 BELT A-40 1

B-1490 BELT B-34 1

B-1690 BELT B-36 1



4. Coil Section

4.1. 3T Downflow Option


1

136653G1 COIL CW ASSY C3000 D 1


136686G1 COIL DX ASSY 3T HW/HG D 1

136688G1 COIL CW ASSY 3T W/HWRH D 1

136783G1 COIL ASSY 3T DX D 1


Note: 136653G3 and 136783G3 are Heresite coated coils

3 136778G1 PAN DRAIN COIL C3000 1

99 128157P1 VAVLE EXP 1/2X5/8X1/4ODF 3T 1

136946G1 VALVE EXPANSION ASSY 3T C3000 1

Note: 136653G3 and 136783G3 are Heresite coated coils.

Coil Section


4.2. 3T Upflow Option


1

136783G4 COIL ASSY 3T DX U 1

136783G2P COIL ASSY 3T DX U W/HERESITE 1

136779G1 COIL CW U 3T 1

136779G5 COIL CW U 3T W/HERESITE 1

136779G2 COIL CW U 3T W/HWRH 1

136929P1 COIL SUBASSY 3T DX U 1

136653G4 COIL CW ASSY C3000 U 1

136653G2P COIL CW ASSY C3000 U HERESITE 1

136688G4 COIL CW ASSY 3T W/HWRH U 1

2 136631G1 PAN DRAIN COIL U C3000 1

99 128157P1 VALVE EXP 1/2X5/8X1/4ODF 3T 1

136946G1 VALVE EXPANSION ASSY 3T C3000 1



4.3. 5T Downflow Option


1

136535G2 COIL ASSY 5T DX GLYCOOL D 1


136687G2 COIL DX ASSY 5T D HW/HG 1

136689G1 COIL CW ASSY 5T W/HWRH D 1


136977G1 COIL CW ASSY C3000 5T D 1

136977G3 COIL CW ASSY C3000 5T D 1

3 136778G1 PAN DRAIN COIL C3000 1


128158P3 VALVE EXP 1/2X5/8X1/4ODF 1

Note: 136977G3 is a coated coil.

Coil Section


4.4. 5T Upflow Option


1 136689G4 COIL CW ASSY 5T W/HWRH U 1

136977G4 COIL CW ASSY C3000 5T U 1

2 136631G1 PAN DRAIN COIL U C3000 1







5. Compressor Section

Item # Tonnage Part Number Description Voltage Quantity

1

3T

179860P1 COMP SCRL ZR40K3E-TF5 W/ ROTA 208/60/3 1

179860P2 COMP SCRL ZR40K3E-TFD W/ ROTA 460/60/3 1

179860P3 COMP SCRL ZR40K3E-TFE W/ ROTA 575/60/3 1

176751P2 COMP SCRL ZR47KCE W/O ROTA POE 380/420/50/3 1

176751P1 COMP SCRL ZR47KCE-TF5 W/O ROTA 230/50/3 1

176751P5 COMP SCRL ZR47KCE-TF7 W/ ROTA 380/60/3 1

5T

169260P3 COMP SCRL ZR61KCE 575 W/ROTO 575/60/3 1

169260P1 COMP SCRL ZR61KCE-TF5 W/ROTO 208/60/3 1

169260P2 COMP SCRL ZR61KCE-TFD W/ ROTA 460/60/3 1


172139P2 COMP SCRL ZR72KCE-TFD W/ROTA 380/420/50/3 1


2 -

180970P1 PRESS SW HP SPDTAR C/OUT 400PS

1D14684P1

1D15060P1 SW PRES HI 360PSI - 1

1D15059P1 SW PRES LOW 15/35PSI - 1

1D16204P1

1D15060P1 SW PRES HI 360PSI - 1

1D16206P1 SW PRES LOW 20/65PSI - 1

3 3T

132102P1 HEATER C/CASE 240V 40W SCROLL - 1



Compressor Section


Item # Tonnage Part Number Description Voltage Quantity

5T




4 5T 136678P1 SOUND JACKET INSUL 5T SCROLL 1



6. Condenser Section

Item # Type Part Number Description Quantity

1

COAX 128159P1 CONDENSER COAXIAL 1

1C21115P1 CONDENSER COAXIAL TUBE IN TUBE 1

CU-NI 1C21115P2 CONDENSER COAXIAL 90/10 CU-NI 1

128159P2 CONDENSER COAXIAL 90/10 CU-NI 1

2

Standard Pressure 131852P1 VALVE H2O REG 2WAY 1" UB 1

Standard Pressure 131853P1 VALVE H2O REG 3WAY 1" UB 1

Standard Pressure 136696P1 VALVE H2O REG 2WAY 3/4" UB 1

Standard Pressure 136698P1 VALVE H2O REG 3WAY 3/4" UB 1

High Pressure 171818P4 VALVE H2O REG 3WAY 1" 350# 1

High Pressure 171819P4 VALVE H2O REG 2WAY 1" 350# 1

High Pressure P-026A VALVE H2O REG 2WAY 3/4" 350# 1

High Pressure P-4760 VALVE H2O REG 3WAY 3/4" 300# 1

6 3/4 connection 1C14431P1 VALVE BALL 1

1/2 connection 1C14431P4 VALVE BALL BRONZE 1/2SWT F/P 1

Electrical Section


7. Electrical Section

7.1. EP Display


43

139140G1 DISPLAY ASM L15 GRAPHICS 1

139145G5 DISPLAY ASM AM UNISYS 24IN/WH 1

139145G6 DISPLAY ASM AM UNISYS 36IN/WH 1

166819G1 DISPLAY ASM AM 4X20 UNIV 24/WH 1

166819G2 DISPLAY ASM AM 4X20 UNIV 36/WH 1

135687G7 DISPLAY ASM SM S3 UNISYS 1



7.2. EP Sensors

EL Sensor SM/AM/AG EL Sensor T/H SM/AM/AG


27

1C16334G16 SENSORS T/H 15/SMSYST REM 30 1

1C16334G17 SENSORS T/H 15 REM 060 1




34 4C13121G4 PWA SMT TEMP/HUM GEN EAST SNSR 1

51 E-2350 FIRESTAT OPEN ON RISE 1

181090P1 HIGH TEMPERATURE STAT 1

Electrical Section


7.3. EP Controls AM/AG


1

415761G2 PWA UNIVERSAL CONTROL AM 1

415761G3 PWA UNIVERSAL CONTROL AG 1

415761G4 PWA UNIVERSAL CONTROL AM C3000 1

415761G5 PWA UNIVERSAL CONTROL AG C3000 1

6 135637P2 FUSE KIT QTY6-4A/2-1.5A NON-TD 1

135637P3 FUSE KIT QTY6-6A/2-1.5A NON-TD 1

17 148039P1 SENSOR GLYCOL W/PLUG 1

28 132487P1 TERMLSTRIP SECTION 1 POS 5

29 132487P2 TERMLSTRIP SECTION END BARRIER 1



57 4C14651G1 PWA ISO XFMR/FUSE INTF 1

60 135409P2 FUSE GLASS 250V 4AMP .25X1.25 4

135409P3 FUSE GLASS 250V 6AMP .25X1.25 4



7.4. EP Backpanel

7.4.1. Fused


62 E-362B TERM LUG MECH #14-2/0 1/4" 1

68 136810P1 FUSEBLOCK BUSS JP600V 30A 3P 1

E-6040 FUSEBLOCK 250V 2P 030A 1

69

136821P3 FUSE DUAL ELMNT "J" 600V 2.0A 2

E-2030 FUSE DUAL ELMNT 250V 04.5AMP 2

E-203D FUSE DUAL ELMNT 250V 02.8AMP 2

81

136201P1 XFMR 200VA 200-240/2450 1

136201P2 XFMR 200VA 380-415/2450 1

136201P3 XFMR 200VA 460-615/24V60 1

136202P1 XFMR 300VA 460-615/2460 1

136202P2 XFMR 300VA 200-240/24V50/60 1

136202P3 XFMR 300VA 380-415/24V 50/60 1

136203P1 XFMR 400VA 200-240/24V 1

136203P2 XFMR 400VA 380-415/2450 1

83 E-3620 GROUND LUG STRIP 13POS SCRTRM 1

99 B02-0190 SW AIRFLO SENSING 1

100 128199P1 SW AIR DIFFERENTIAL 2 PORTS 1

Electrical Section


7.4.2. Circuit Breaker


62 E-362B TERM LUG MECH #14-2/0 1/4" 1

68

136240P3 CB MCB 2P 240/415VABBS272-K1.6 1

136240P4 CB MCB 2P 240/415V 2A K CURVE 1

136240P5 CB MCB 2P 240/415V ABBS272-K3 1

136240P6 CB MCB 2P 240/415V 4A K CURVE 1

136240P7 CB MCB 2P 240/415V ABBS272-K6 1

81

136201P1 XFMR 200VA 200-240/2450 1

136201P2 XFMR 200VA 380-415/2450 1

136201P3 XFMR 200VA 460-615/24V60 1

136202P2 XFMR 300VA 200-240/24V50/60 1

136202P3 XFMR 300VA 380-415/24V 50/60 1

136203P1 XFMR 400VA 200-240/24V 1

136203P2 XFMR 400VA 380-415/2450 1

83 E-3620 GROUND LUG STRIP 13POS SCRTRM 1

99 B02-0190 SW AIRFLO SENSING 1

100 128199P1 SW AIR DIFFERENTIAL 2 PORTS 1



7.5. EP Compressor

7.5.1. Fused

Item # Part Number Description Type Quantity

141 123273P1 CONTACTOR 3PL 25/30 NO/NC AUX - 1

142

136821P13 FUSE DUAL ELEMENT "J" 600V 17.5A - 3


E-2090 FUSE DUAL ELMNT 250V 30.0AMP - 3

143 136811P1 FUSEBLOCK BUSS JP600V 30A 3P - 1

E-1020 FUSEBLOCK 250V 3P 030A - 1

147 E-0130 RELAY 2P2T 24VAC COIL WG 1

EOC 2

Electrical Section




141 136233P1 CONTACTOR 3P30IND40RES24/50AUX - 1

142

136241P10 CB MCB 3P 240/415V ABBS273-K16 - 1

136241P12 CB MCB 3P 240/415V 25A K CURVE - 1

136241P13 CB MCB 3P 240/415V 32A K CURVE - 1

147 E-0130 RELAY 2P2T 24VAC COIL WG 1

EOC 2



7.6. EP Condensate Pump


181 E-0130 RELAY 2P2T 24VAC COIL - 1

E-2440 RELAY 4P2T 24VAC 125V MAXLOAD - 1

182 132487P1 TERMLSTRIP SECTION 1 POS

AM/AG 2

SM 2

E-0380 TERMBLK SECTION 1 POS 2

183 132487P2 TERMLSTRIP SECTION END BARRIER

AM/AG 1

SM 1

E-0390 TERMBLK SECTION END BARRIER 1

Note: Call-outs are the same for both fused and circuit breaker.

Electrical Section


7.7. EP Humidifier

7.7.1. Steam Generating

Item # Part Number Description Option Quantity

41 136221P1 CONTACTOR 3P16IND/21RES24/50 CB 1

124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP Fuse 1

42

136241P10 CB MCB 3P 240/415V 16A K CURVE CB 1

E-1020 FUSEBLOCK 250V 3P 030A Fuse 1

136811P1 FUSEBLOCK BUSS JP600V 30A 3P Fuse 1

43

E-2070 FUSE DUAL ELMNT 250V 15.0AMP Fuse 3


136821P12 FUSE DUAL ELMNT "J" 600V 15.0A Fuse 3

47 E03-0170 RELAY 1P2T 24V 50/60HZ Fuse 1



7.7.2. IR

Item # Part Number Description Option Quantity

41

136221P1 CONTACTOR 3P16IND/21RES24/50 CB 1

E-0110 CONTACTOR 3PL 24VCOIL 25/30AMP Fuse 1

E-011B CONTACTOR 2PL 24VCOIL 25/35AMP Fuse 1

42



136821P12 FUSE DUAL ELMNT "J" 600V 15.0A Fuse 3

43

136241P10 CB MCB 3P 240/415V 16A K CURVE CB 1

136241P11 CB MCB 3P 240/415V 20A K CURVEE CB 1

136810P1 FUSEBLOCK BUSS J 600V 30A 2P Fuse 1

136811P1 FUSEBLOCK BUSS JP600V 30A 3P Fuse 1

E-1020 FUSEBLOCK 250V 3P 030A Fuse 1

Electrical Section


7.8. EP Motor

7.8.1. Fused


1 124501P1 CONTACTOR 3PL 24VCOIL 15/20AMP 1

2 E-2070 FUSE DUAL ELMNT 250V 15.0AMP 3


3 E-1020 FUSEBLOCK 250V 3P 030A 1

136811P1 FUSEBLOCK BUSS JP600V 30A 3P 1

7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1

9 4C14341G1 PWA MOD MTR 0-10V CONVTR 1





1 136221P1 CONTACTOR 3P16IND/21RES24/50 1

2 136241P10 CB MCB 3P 240/415V ABBS273-K16 1

7 124547P1 OVERLOAD RELAY W/B MNT 32A C-H 1

9 4C14341G1 PWA MOD MTR 0-10V CONVTR 1

Electrical Section


7.9. EP Reheat

7.9.1. Fused


21 E-011A CONTACTOR 2PL 24VCOIL 20/30AMP 3

E-011B CONTACTOR 2PL 24VCOIL 25/35AMP 3

22 E-0110 CONTACTOR 3PL 24V COIL 25/30AMP 1

23



136303P1 FUSEBLOCK 250V 3P 060A SEMICON 1

136301P1 FUSEBLOCK 250V 3P 060A CL T 1

24







136302P1 FUSE 250V 60.0AMP SEMICOND 3

136300P1 FUSE 250V 40.0AMP CL T 3







136223P1 CONTACTOR 3P30IND/40RES24 1

23

136241P11 CB MCB 3P 240/415V ABBS273-K20 1

136241P13 CB MCB 3P 240/415V ABBS273-K32 1

136241P15 CB MCB 3P 240/415V ABBS273-K50 1

Electrical Section


7.9.3. SCR Reheat


22 E-0110 CONTACTOR 3PL 24V COIL 25/30AMP 1

23



136303P1 FUSEBLOCK 250V 3P 060A SEMICON 1

136301P1 FUSEBLOCK 250V 3P 060A CL T 1

24







136302P1 FUSE 250V 60.0AMP SEMICOND 3

136300P1 FUSE 250V 40.0AMP CL T 3

31 - 1 139165P1 HEATSINK AAVID A-007-107-75 1

31 - 2 517017P1 RELAY SCR 480V 50A 24VAC 2

31 - 3 139166P1 VARISTOR METAL OXIDE 575V 2

ITEM 31 SUB-ASSEMBLY



7.10. EP Disconnect


5 1C18354P1 COLLAR LKG DISC W/2 SCREWS KM 1

131

1C18351P1 SW DISC 600V 3PL 100A 1

1C18351P2 SW DISC 600V 3PL 60A 1

E02-2880 SW DISC 480V 3PL 100A 120V 1

E02-2910 SW DISC 600V 3PL 100A 120V 1

E02-2890 SW DISC 240V 3PL 100A 120V 1

132

F02-2130 BRKT LKDISC OPER 100 1

F02-2140 BRKT LKDISC OPER 225 1

F02-2150 BRKT NON LKDISC OPER 100 1

F02-2160 BRKT NON LKDISC OPER 225 1

139 E-288A SW DISC LOKG HANDLE ROTARY 1

140 E-288B SW DISC LOKG RING CATCH 1

Exterior Section


8. Exterior Section

8.1. Exterior Panels


8

136607G2 PANEL REAR ASSY VRR 1

136607P1 PANEL REAR D/U 1

136685G1 PANEL REAR ASSY D/U HG 1

136685G2 PANEL REAR ASSY HG REAR RETURN 1

9 136608P1 PANEL SIDE RIGHT/LEFT D/U 2

136684P1 PANEL SIDE D/U HEAVY GAUGE 2



8.2. Accent Panel


5

W/ DISCONNECT

136520G1 PANEL FRT ACCT ASSY D W/DISC 1

136636G1 PANEL ACCT FRT ASSY VFR W/DISC 1

136636G3 PANEL ACCT FRT ASSY VRR W/DISC 1

136683G1 PANEL FRT ACCT ASSY HG D W/DIS 1

184138G1 PANEL FRT ACCT ASSY D W/DISC 1

184139G1 PANEL ACCT FRT ASSY VFR W/DISC 1

184139G3 PANEL ACCT FRT ASSY VRR W/DISC 1

184153G1 PANEL ACCNT HVY G D W/DISC 1

184154G1 PANEL ACCNT HVY G VFR W/DISC 1

184154G3 PANEL ACCNT HVY G VRR W/DISC 1

NO DISCONNECT

136520G2 PANEL FRT ASSY C3000 D NO DISC 1

136636G2 PANEL ACCT FRT ASSY VFR NODISC 1

136636G4 PANEL ACCT FRT ASSY VRR NODISC 1

136682G1 PANEL FRT ACCT ASSY HG VFR W/D 1

136682G2 PANEL FRT ACCT ASSY HG VFR W/O 1

136682G3 PANEL FRT ACCT ASSY HG VRR W/D 1

136682G4 PANEL FRT ACCT ASSY HG VRR W/O 1

136683G2 PANEL FRT ACCT ASSY HG D W/O D 1

184138G2 PANEL FRT ACCT ASSY D NO DISC 1

Exterior Section



184139G2 PANEL ACCT FRT ASSY VFR NO DIS 1

184139G4 PANEL ACCT FRT ASSY VRR NO DIS 1

184153G2 PANEL ACCNT HVY G D NO DISC 1

184154G2 PANEL ACCNT HVY G VFR NO DISC 1

184154G4 PANEL ACCNT HVY G VRR NO DISC 1

7 S-6210 BEZEL S3 ON/OFF/DISC 1

179746P1 DISCONNECT BEZEL GLOBAL 1

8 1C18352P1 HANDLE DISC SWT/FACEPLATE K/M 1

26 F30-0030 PLATE LOCKING DISC 6//22T 1

33 E-288B SW DISC LOKG RING CATCH 1



9. Filter Section

9.1. Upflow Front Return


1

195551P1 FILTER 29.5X28.5X2 MERV 8 1

195551P2 FILTER 29.5X28.5X4 MERV 8 1

195551P3 FILTER 29.5X28.5X2 MERV 11 1

195551P4 FILTER 29.5X28.5X4 MERV 11 1

5 195551P1 FILTER 29.5X28.5X2 MERV 1

Filter Section


9.2. Upflow Rear Return


1

195551P1 FILTER 29.5X28.5X2 MERV 8 1

195551P2 FILTER 29.5X28.5X4 MERV 8 1

195551P3 FILTER 29.5X28.5X2 MERV 11 1

195551P4 FILTER 29.5X28.5X4 MERV 11 1

5 195551P1 FILTER 29.5X28.5X2 MERV 1



9.3. Downflow Filter

Item # Part Number Description Size Quantity

1

195551P1 FILTER 29.5X28.5X2 MERV 8 - 1

195551P2 FILTER 29.5X28.5X4 MERV 8 - 1

195551P3 FILTER 29.5X28.5X2 MERV 11 - 1

195551P4 FILTER 29.5X28.5X4 MERV 11 - 1

5 195551P1 FILTER 29.5X28.5X2 MERV 1

Humidifier Section


10. Humidifier Section

10.1. Upflow IR Option w/ Condensate Pump


1 - HUM ASSY IR (See Page 36 ) -

4 F20-2300 BRKT COND PUMP ADJ-PART B 4

13 P15-0170 HOSE DRAIN .75 ID STRAIGHT 4

14 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 2

15 1A16207P1 TEE BARB 3/4X3/4X3/4 2

16

1A1927P1 PUMP CONDENSATE 208/230/1/60DF 1

1A19271P2 PUMP CONDENSATE 460/1/60DF 1

1C19034P1 PUMP CONDENSATE 460 W/WIRE 1

X-015A PUMP CONDENSATE W/O AUX W/WIRE 1

23 E05-4600 XFMR 500VA 60 575-230 1

29 P-5400 ADAPTER SWIVL3/4FPTX3/4HOSEBRB 1

34 136635P1 HUMIDIFIER DUCT 1



10.1.1. Hum Assy IR


2 124578P1 REFLECTOR IR HUMIDIFIER 1

3 F-6090 COVER END BLOCK 2

4

H-002A LAMP I/R LINEAR/QRTZ 1600W208V 3

H-0020 LAMP I/R LINEAR/QRTZ 1600W240V 3

H13-0010 LAMP I/R LINEAR/QRTZ 1600W277V 3

5 R13-0090 SAFETY SWT THERM 120F TR 1

6/24 Socket Assembly (See Page 37) -

8 Humidifier Reset Safety (See Page 37) -

11 Valve Solenoid Assembly (See Page 38) -

12 179856G1 DRAIN PAN ASSY CHAL 1

14 1C18003G4 BASE STANDPIPE/DRAIN VALVE 1

15 1A16207P1 TEE BARB 3/4X3/4X3/4 2

27 1A18660P1 SW LEVEL LIQUID GEMS LS-7 1

29 136743P1 LATCH HUMIDIFIER PAN 1

Humidifier Section


10.1.2. Socket Assembly

Part Number Description Quantity

009-0262 HUM SOCKET ASSY 3 5POS LEFT 1

009-0261 HUM SOCKET ASSY 3 5POS LEFT 1


1 H-014A SOCKET BUSBAR PORCELAIN 1

2 H-0370 BUSBAR HUMIDIFIER HI-VOLT 3

10.1.3. Humidifier Reset Safety (035-042)


3 H-0450 SENSOR SAFETY THOPN-RISE 225F 1



10.1.4. Valve Solenoid Assembly


185398G1

1 185108P1 VALV SOLND/STRANR/FLWREG .5GPM 1

2 127781P1 ADAPTER BRASS 1/4COMX1/4MPT 2

1C11414G1

2 P-5590 VALVE SOL/STRNR/FLO-REG .5 GPM 1

3 P15-0250 ELL BRASS 1/4COMX1/4NPT 1

5 127781P1 ADAPTER BRASS 1/4COMX1/4MPT 1

185398G1 1C11414G1

Humidifier Section


10.2. Downflow IR Option


1 - HUMIDIFIER ASSEMBLY IR (See Page 36) -

2 P02-0260 ADAPTER POLY 3/4FPTX3/4HOSE 1



12 P15-0140 UNION NYLON 3/4BARBX3/4BARB 1


23 E05-4600 XFMR 500VA 60 575-230 1




10.3. Upflow IR No Pump


1 - HUMIDIFIER IR ASSY (See Page 36) -


3 1C19070P1 HOSE DRAIN RUBBER .75 ID TRAP 1


6 S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8" 1


15 1A16207P1 TEE BARB 3/4X3/4X3/4 2


34 136635P1 HUMIDIFIER DUCT 1

Humidifier Section


10.4. Steam Generating

A: UpFlow Steam Generating Humidifier

Option w/ Condensate Pump B: DownFlow Steam Generating Humidifier

Option

A.


1 136555G1 HUM CANNISTER 11LB/HR 200//230 (See Page 42) -

2 E05-4600 XFMR 500VA 60 575-230 1

3

1A1927P1 PUMP CONDENSATE 208/230/1/60DF 1

1C19034P1 PUMP CONDENSATE 460 W/WIRE 1

1A19271P2 PUMP CONDENSATE 460/1/60DF 1

X-015A PUMP CONDENSATE W/O AUX W/WIRE 1

10 124220P1 HOSE STEAM 0.88ID 10PSI 2

13 S13-0140 CLAMP INSUL MTL HVY DTY 1-1/8" 2

14 1C11305P1 HOSE DRAIN .75 ID FORMED 1


17 1A16207P1 TEE BARB 3/4X3/4X3/4 2

23 P-229A CLAMP INSULATED METAL 1/4" 1


30 121965P2 FTG CROSS 3/8HOSE X 3/8TUB 90 1


B.


1 136555G1 HUM CANNISTER 11LB/HR 200//230 (See Page 42)

14 1C11305P1 HOSE DRAIN .75 ID FORMED 1


16 124216P2 CLAMP HOSE WORM DRIVE .31X1.25 4





25 1C19070P1 HOSE DRAIN RUBBER .75 ID TRAP 1


37 E05-4600 XFMR 500VA 60 575-230 1

47 121965P2 FTG CROSS 3/8HOSE X 3/8TUB 90 1

10.4.1. Humidifier Canister

Item # Part Number Description 136555G1 136555G3

2 136798P1 TANK HUMIDIFIER 200//230 11# 1

136798P2 TANK HUMIDIFIER 380//575 11# 1

3 127853P1 XFMR TORROID HUM 5T MME 1 1

4 136812P1 VALVE SOL / STRNR HUM FILL 24V 1 1

5 127992P1 VALVE SOL DRAIN KIT HUM 24V 1 1

6 136956P1 CYL FULL INTERFACE SGH C3000 1 1

7 E03-0170 RELAY 1P2T 24V 50/60HZ 1 1

8 127891P1 DRAIN TEE SGH C3000 1 1

9 128759P1 BOOT RUBBER SG HUM TERM COVER 4 4

12 136972P1 TERMBLK SGHC3000 1 1

13 P-057A SLEEVE COMPRESSION BRASS 1/4" 1 1

14 127892P1 FILL TEE SGH C3000 1 1

15 136813P1 STRAINER SCREEN 1 1

Upflow Steam Generating Humidifier Option w/ Condensate Pump

Downflow Steam Generating Humidifier Option

Miscellaneous Section


11. Miscellaneous Section

11.1. Auto Restart


55 E-3530 RELAY 2P2T 24VAC COIL 1



11.2. EP Common Alarm


186 E-2440 RELAY 3P2T 24VAC 125V MAXLOAD 1


E-0380 TERMBLK SECTION 1POS 4


E-0390 TERMBLK SECTION END BARRIER 1



11.3. EP Fan Coil

Item # Part Number Description SM 3/5T CB AM/AG 3/5T FUSED 147 E03-0170 RELAY 1P2T 24V 50/60HZ 1 1



11.4. Kit Open Comms

Item # Part Number Description Quantity Remarks

1

OC-DO KIT OPENCOMMS DISCRETE OUTPUT 1 -

NIC KIT OPENCOMMS NETWORK CARD 1 These parts can be used only until November 2006

NIC-485 KIT OPENCOMMS NIC-485 1

OCWEB-ADPT KIT OCWEB ADAPTER 1 These parts can be used on December 2006 onwards

OC485-ADPT KIT OC485 ADAPTER 1

11.5. Liquitect Assembly

Part Number Description Quantity

F02-005 ENCL LIQUITECT ASSY W/BRKT 1



11.6. Low Terminal Voltage






11.7. Smoke Detector

11.7.1. EP Smoke Detector


50 124502P2 PWA SMOKE DET CNTL 24VDC 2CONN 1



11.7.2. Smoke Detector Assembly


11 E-0380 TERMBLK SECTION 1POS 3

132487P1 TERMLSTRIP SECTION 1 POS 3

15 Smoke Detector Assembly (See Page 50) -



11.7.2.1. Smoke Detector Assembly


1 149105P1 SMOKE DETECT BASE & HEAD 731L 1



11.8. Reheat/ Humidifier Lockout




19 E-0130 RELAY 2P2T 24VAC COIL 1



12. Piping Section

12.1. Air

12.1.1. 3/5T Air Upflow


1 196241G1 Suction Line Assembly (See Page 53) -

2 141142G1 Liquid Line Assembly (See Page 53) -

3 141127G1 Discharge Line Assembly (See Page 54) -

4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1

5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1

7 179738G2 Discharge Line Assembly (See Page 54)

Piping Section


12.1.1.1. Suction Assembly (196241G1)


1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1

2 P02-0270 VALVE ACCESS BODY 1/4X SWT 1

187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1

4 P02-0290 VALVE CORE REFRIGERANT 1

12.1.1.2. Liquid Line Assembly (141142G1)


1 P-3870 INDICATOR LIQUID 3/8 ODF 1

P-0050 INDICATOR LIQUID 1/2 ODF 1

2 P03-0030 FILTER/DRIER 3/8ODF SLDR 1

128177P1 FILTER/DRIER SOLDER 1

4 P-0070 VALVE SOLND 1/2ODM X 1/2ODF 1

P-0080 VALVE SOLND 1/2MXF 24V-50/60 1



12.1.1.3. Discharge Line Assembly (141127G1/196240G1)


1 1C16925P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1

12.1.1.4. Discharge Line Assembly (179738G2)


2 W-0090 VALVE CHECK 7/8" OD 1

W-0093 VALVE CHECK 5/8" OD 1

4 P-391B VALVE ACCESS BODY 1/4 EXT 1" 1



P02-0290 VALVE CORE REFRIGERANT 1

Piping Section


12.1.1.5. 3/5T Air Upflow R407C Digital Compressor






7 179738G2 Discharge Line Assembly (See Page 54)



12.1.1.6. Suction Line Assembly (141104G3)






Piping Section


12.1.2. 3/5T Air Downflow




3 197154G1 Discharge Assembly (See Page 58) 1



6 141141G1 Hot Gas ASM (See Page 59) -







3 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 2


12.1.2.2. Discharge Assembly (197154G1/196052G1)


1 151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1

Piping Section


12.1.2.3. Hot Gas ASM


1 P-0180 VALVE BYPASS/DISCH 1/2ODF SLDR 1

2 P-0080 VALVE SOLND 1/2MXF 24V-50/60 1

12.1.2.4. Discharge Line Assembly (179740G1)


2 W-0090 VALVE CHECK 7/8" OD 1

4 187933G2 VALVE ACC BODY 1/4 EXT1" BEADD 1

P-391B VALVE ACCESS BODY 1/4 EXT 1" 1




12.1.3. 3/5T Air Downflow R407C Digital Compressor




3 196052G1 Discharge Assembly (See Page 58) 1




Piping Section


12.2. Chilled Water

12.2.1. Chilled Water

Item # Part Number Description Upflow Downflow

3 159010P1 VALVE 1"3WAY UNION BODY 1 1

159009P1 VALVE 1" 2WAY UNION BODY 1 1

9 146352G1 ACTUATOR ASSY SP SML 92" WH 1 1

61 P02-0290 VALVE CORE REFRIGERANT 2 -

62 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 2 -

69 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD - 2

70 P02-0290 VALVE CORE REFRIGERANT - 2



12.2.2. Chilled Water HWRH (Hot Water Reheat)



9 146352G1 ACTUATOR ASSY SP SML 92" WH 1 1

11 146352G1 ACTUATOR ASSY SP SML 92" WH - 1

21 R-0520 STRAINER -Y- 1/2" CI 1 1

22 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1 1





Piping Section


12.2.3. Chilled Water HP (High Pressure)



159007P3 VALVE CW3WAY 1" 250# B/C 1 1

9 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 1 -

11 128122G2 ACTUATOR ASSY CHAL 3/5T /CAM77 - 1







12.2.4. Chilled Water HP (High Pressure) with HWRH


3 159006P3 VALVE CW2WAY 1" 250# B/C 1 1

159007P3 VALVE CW3WAY 1" 250# B/C 1 1



21 R-0520 STRAINER -Y- 1/2" CI 1 1






Piping Section


12.2.5. Chilled Water HP (High Pressure) with Flow Switch


3 159007P3 VALVE CW3WAY 1" 250# B/C 1 1



17 P-5540 SW FLOW SPDT 1.25"MPT 300# 1 -

18 P-5540 SW FLOW SPDT 1.25"MPT 300# 1 1







12.2.6. Chilled Water HP (High Pressure) with Flow Switch/HWRH


3 159007P3 VALVE CW3WAY 1" 250# B/C 1 1



17 P-5540 SW FLOW SPDT 1.25"MPT 300# 1 -

18 P-5540 SW FLOW SPDT 1.25"MPT 300# - 1

21 R-0520 STRAINER -Y- 1/2" CI 1 1






Piping Section


12.2.7. Chilled Water SP (Standard Pressure) with Flow Switch



9 146352G1 ACTUATOR ASSY SP SML 92" WH 1 -


17 127998P2 SW FLOW ASSY 1-1/8" 1 1







12.2.8. Chilled Water SP with Flow Switch/HWRH



9 146352G1 ACTUATOR ASSY SP SML 92" WH 1 -


17 127998P2 SW FLOW ASSY 1-1/8" 1 1

21 R-0520 STRAINER -Y- 1/2" CI 1 1






Piping Section


12.3. Evaporator

12.3.1. Evaporator Upflow



11 R-0520 STRAINER -Y- 1/2" CI 1

12 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1






12.3.2. Evaporator Downflow



12 R-0520 STRAINER -Y- 1/2" CI 1

13 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1

56 176251G4 TXV+DISTRIBUTOR ASSY 5T C3K DF 1





Piping Section


12.4. Glycool

12.4.1. Glycool Upflow


1 196693G1 Suction Line Assembly (See Page Page 72) -


3 196240G1 Discharge Assembly (See Page 72) -




8 196664G1 Liquid Assembly (See Page 73) -

15 159010P1 VALVE 1"3WAY UNION BODY 1

16 146352G1 ACTUATOR ASSY SP SML 92" WH 1


38 180493P2 STRAINER TXV .495ODX1.50 BULK 1











2 128177P1 FILTER/DRIER SOLDER 1

12.4.1.3. Discharge Assembly (196240G1)


1 1C16925P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1

Piping Section


12.4.1.4. Liquid Assembly (196664G1)






12.4.2. Glycool Upflow R407C Digital Compressor












64 180715G1 VALVE SOLND D_SCRL 3/8MXM 24V0 1

Piping Section


12.4.3. Glycool Downflow Scroll















12.4.3.1. Suction Assembly (196051G1)










12.4.3.3. Liquid Assembly (1966651G1)




Piping Section


12.4.4. Glycool Downflow Digital Scroll














12.5. Water Glycol

12.5.1. 3T Water Glycol POE

Upflow








Downflow






Piping Section















Piping Section


12.5.2. 3T Water Glycol HGRH POE


1 196088G1 Suction Assembly (See Page 79) -






20 148213P1 RECVR V 5X14 .50IN/OUT 450# SG 1

21 129644P1 VALVE HEAT RECLAIM 1

22 P-411B VALVE CHECK BRASS IN-LINE 5/8 1

28 190899P1 VALVE RELIEF 480# 1/4NPT X 3/8 1






1 151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1

Piping Section


12.5.3. 5T Water Glycol

Upflow




3 141127G1 Discharge Line Assembly (See Page 54 ) -





Downflow




3 196052G1 Discharge Line Assembly (See Page 58 ) -



Piping Section


12.5.4. 5T Water Glycol HGRH







20 148213P1 RECVR V 5X14 .50IN/OUT 450# SG 1

21 129644P1 VALVE HEAT RECLAIM 1

28 190899P1 VALVE RELIEF 480# 1/4NPT X 3/8 1




13. Reheat Section


2

148366P1 HEATER 03.0KW 208V SS 304 S/F 3

148366P2 HEATER 03.0KW 230V SS 304 S/F 3

148366P4 HEATER 03.0KW 460V SS 304 S/F 3

148366P5 HEATER 03.0KW 575V SS 304 S/F 3

148366P7 HEATER 05.0KW 230V SS 304 S/F 3

148366P9 HEATER 05.0KW 460V SS 304 S/F 3

148366P10 HEATER 05.0KW 575V SS 304 S/F 3

14 136965P1 SAFETY SWT THERM 105F 2

Parts Gallery


14. Parts Gallery Blower Section

136968P1 Motors 1A24383P1 B-0660

B-0080 B13-0190 B13-0150 185861P1

Coil Section

128158P1 P02-0290 136778G1 136783G1

136783G4

Compressor Section

179860P1 132102P2 134142P1 1D16204P1

1D14684P1



Condenser Section

P-4760 128159P1 1C14431P1

Electrical Section

F02-2130 E-1230 F02-2130 E-1230

E-1200 E-1020 E-1200 E-1020

E-362B E-0130 E-362B E-0130

E-011A E03-0170 B02-0190 415761G5

136811P1 148039P1 139140G1 136821P13

Parts Gallery


136810P1 136241P10 136240P4 136233P1

136223P1 136222P1 136221P1 136200P1

135637P3 135409P2 132487P2 132487P1

128199P1 124547P1 123273P1 124501P1

4C14341G1 4C13121G4 4D10624P1 1C18354P1

1C18352P1 1C18351P1 1C16334G16 1A18660P1



Exterior Section

S-6210 F30-0030 E-288B 179746P1

136608P1 136607P1 136520G1 1C18352P1

Filter Section

136550P1

Humidifier Section

S13-0140 R13-0090 P-5590 P-5400

P-229A P-057A P15-0170 P15-0140

P02-0260 H-0450 H-0370 H-002A

Parts Gallery


H-014A F-6090 F20-2300 E05-4600

E03-0170 185108P1 179856G1 136972P1

136956P1 136812P1 136798P2 136743P1

136635P1 128759P1 127992P1 127781P1

124578P1 124220P1 124216P2 121965P2

1C18003G3 1C11305P1 1A19271P1 1A16207P1



Miscellaneous

E-3530 E-2440 E-0130 E03-0170

416181G1 149117P1 149105P1 132487P2

132487P1 124547P1 124502P2 F02-005

Piping Section

W-0330 W-0320 P-0180 P-0080

R-0520 P-3870 P-411B P-0050

P03-0030 P02-0290 P02-0270 190899P1

Parts Gallery


159007P3 180715G1 176251G4 159010P1

151141P1 148213P1 148039P1 146352G1

129644P1 128177P1 127998P2 1A23985P1

128122G2

Reheat Section

148366P1 136965P1



15. Control Upgrade Kits

15.1. Level 00 to AM/AG

Part Number Description

SKEC2AWGAMA KIT EL C2 AWG LVL00 TO AM 460V

SKEC2AWGAMB KIT EL C2 AWG LVL00 TO AM 575V

SKEC2AWGAMC KIT EL C2 AWG LVL00 TO AM 208V

SKEC2AWGAMF KIT EL C2 AWG LVL00 TO AM 380V

SKEC2CWAMA KIT EL C2 CW LVL00 TO AM 460V

SKEC2CWAMB KIT EL C2 CW LVL00 TO AM 575V

SKEC2CWAMC KIT EL C2 CW LVL00 TO AM 208V

SKEC2CWAMF KIT EL C2 CW LVL00 TO AM 380V

SKEC2AWGAGA KIT EL C2 AWG LVL00 TO AG 460V

SKEC2AWGAGB KIT EL C2 AWG LVL00 TO AG 575V

SKEC2AWGAGC KIT EL C2 AWG LVL00 TO AG 208V

SKEC2AWGAGF KIT EL C2 AWG LVL00 TO AG 380V

SKEC2CWAGA KIT EL C2 CW LVL00 TO AG 460V

SKEC2CWAGB KIT EL C2 CW LVL00 TO AG 575V

SKEC2CWAGC KIT EL C2 CW LVL00 TO AG 208V

SKEC2CWAGF KIT EL C2 CW LVL00 TO AG 380V

15.2. Solid State Controls to AM


SKEC2SSAWGAMA KIT EL C2 SLDST AWG TO AM 460V

SKEC2SSAWGAMB KIT EL C2 SLDST AWG TO AM 575V

SKEC2SSAWGAMC KIT EL C2 SLDST AWG TO AM 208V

SKEC2SSWAMA KIT EL C2 SLDST CW TO AM 460V

SKEC2SSWAMB KIT EL C2 SLDST CW TO AM 575V

SKEC2SSWAMC KIT EL C2 SLDST CW TO AM 208V

15.3. SM to AM

Model Number (BF/BU) Part Number Description

042, 067A, 046WG, 071WG, 061G SKESMAMCH KIT EL UPGRADE SM TO AM C3000

068C, 102C SKESMAMCHCW KIT EL UPGRADE SM TO AM C3K CW

036E, 060E SKESMAMCHFC KIT EL UPGRADE SM TO AM C3K FC

15.4. AM to AG

Part Number Description SKEAMAGC3KDX KIT EL AM TO AG CHALL3000 DX

SKEAMAGC3KSCR KIT EL AM TO AG CHALL3000 SCR

SKEAMAGC3KSCR KIT EL AM TO AG CHALL3000 SCR

Control Upgrade Kits


15.5. SM/AM/AG to iCOM

Challenger 3000 CW

208V SKEC3KICOMG8 SKEC3KICOMG7




Challenger 3000 Air, Evaporator, Glycool,

and Water Glycol

208V

SKEC3KICOMG2

SKEC3KICOMG1 460V

575V

380V



16. Field Add-on Kits

16.1. Condensate Pump


SKACPC3KDFA KIT COND PUMP C3K DF 460V

SKACPC3KDFB KIT COND PUMP C3K DF 575V

SKACPC3KDFC KIT COND PUMP C3K DF 208/230V

SKACPC3KUFA KIT COND PUMP C3K UF 460V

SKACPC3KUFB KIT COND PUMP C3K UF 575V

SKACPC3KUFC KIT COND PUMP C3K UF 208/230V

16.2. Reheat STANDARD 2 STAGE ELECTRIC

MODEL NUMBER

(BU, BK) 208 VOLT 460 VOLT 575 VOLT

036E, 042A, 046WG, 068C SKREAC3K3TUC SKREAC3K3TUA SKREAC3K3TUB

060E, 067A, 071WG, 061G, 102C SKREAC3K5TUC SKREAC3K5TUA SKREAC3K5TUB

MODEL NUMBER (BF, BE) 208 VOLT 460 VOLT 575 VOLT

036E, 042A, 046WG, 068C SKREAC3K3TDC SKREAC3K3TDA SKREAC3K3TDB

060E, 067A, 071WG, 061G, 102C SKREAC3K5TDC SKREAC3K5TDA SKREAC3K5TDB

SCR OPTION

MODEL NUMBER

(BU, BK) (AM CONTROLS) 208 VOLT 460 VOLT

036E, 042A, 046WG SKSCRC3KAM3TUC SKSCRC3KAM3TUA

060E, 067A, 071WG, 061G SKSCRC3KAM5TUC SKSCRC3KAM5TUA

MODEL NUMBER (BF, BE) (AM CONTROLS) 208 VOLT 460 VOLT

036E, 042A, 046WG SKSCRC3KAM3TDC SKSCRC3KAM3TDA

060E, 067A, 071WG, 061G SKSCRC3KAM5TDC SKSCRC3KAM5TDA

MODEL NUMBER (BU, BK) (AG CONTROLS) 208 VOLT 460 VOLT

036E, 042A, 046WG SKSCRC3KAG3TUC SKSCRC3KAG3TUA

060E, 067A, 071WG, 061G SKSCRC3KAG5TUC SKSCRC3KAG5TUA

MODEL NUMBER (BF, BE) (AG CONTROLS) 208 VOLT SCR 460 VOLT SCR

036E, 042A, 046WG SKSCRC3KAG3TDC SKSCRC3KAG3TDA

060E, 067A, 071WG, 061G SKSCRC3KAG5TDC SKSCRC3KAG5TDA

Note: SCR Reheat Option is not available on 575V and Chilled Water units

Field Add-on Kits


16.3. Reheat Humidifier Lockout / Extra Common Alarm

REHEAT HUMIDIFIER LOCKOUT EXTRA COMMON ALARM

SKARHTHUMLOC3K SKACAR3K

16.4. Infrared (IR) Humidifier

MODEL NUMBERS (BE, BF, BU,BK) 208V 460V 575V

036E, 042A, 046WG, 060E, 061G, 067A, 068C, 071WG, 102C SKHICHALL3000C SKHICHALL3000A SKHICHALL3000B



17. Revision Page

Revision Date Modification Details

7/08/2011

Convert manual into new layout -

Added Field Add-on Kits and Control Upgrade Kits Section -

All Sections Update manual based on new BOM

02/03/2010 Humidifier Section Breakdown Humidifier Canister into different parts.

03/05/2009 Compressor Section Added Sound Jacket Insulator

10/20/2008 Compressor Section Break dual switch into individual (hi and lo) switches.

Piping Section Add Hot Gas assembly.

Liebert Challenger 3000 SM/AM/AG1. Product Features2. Model Number Definition3. Blower/ Motor Section4. Coil Section4.1. 3T Downflow Option4.2. 3T Upflow Option4.3. 5T Downflow Option4.4. 5T Upflow Option

5. Compressor Section6. Condenser Section7. Electrical Section7.1. EP Display7.2. EP Sensors7.3. EP Controls AM/AG 7.4. EP Backpanel7.4.1. Fused7.4.2. Circuit Breaker

7.5. EP Compressor7.5.1. Fused7.5.2. Circuit Breaker

7.6. EP Condensate Pump7.7. EP Humidifier 7.7.1. Steam Generating7.7.2. IR

7.8. EP Motor7.8.1. Fused7.8.2. Circuit Breaker

7.9. EP Reheat7.9.1. Fused7.9.2. Circuit Breaker7.9.3. SCR Reheat

7.10. EP Disconnect

8. Exterior Section8.1. Exterior Panels8.2. Accent Panel

9. Filter Section9.1. Upflow Front Return9.2. Upflow Rear Return9.3. Downflow Filter

10. Humidifier Section10.1. Upflow IR Option w/ Condensate Pump10.1.1. Hum Assy IR10.1.2. Socket Assembly10.1.3. Humidifier Reset Safety (035-042)10.1.4. Valve Solenoid Assembly

10.2. Downflow IR Option 10.3. Upflow IR No Pump10.4. Steam Generating10.4.1. Humidifier Canister

11. Miscellaneous Section 11.1. Auto Restart11.2. EP Common Alarm11.3. EP Fan Coil11.4. Kit Open Comms11.5. Liquitect Assembly11.6. Low Terminal Voltage11.7. Smoke Detector11.7.1. EP Smoke Detector11.7.2. Smoke Detector Assembly11.7.2.1. Smoke Detector Assembly

11.8. Reheat/ Humidifier Lockout

12. Piping Section12.1. Air 12.1.1. 3/5T Air Upflow12.1.1.1. Suction Assembly (196241G1)12.1.1.2. Liquid Line Assembly (141142G1)12.1.1.3. Discharge Line Assembly (141127G1/196240G1)12.1.1.4. Discharge Line Assembly (179738G2)12.1.1.5. 3/5T Air Upflow R407C Digital Compressor12.1.1.6. Suction Line Assembly (141104G3)

12.1.2. 3/5T Air Downflow 12.1.2.1. Suction Line Assembly (196088G1)12.1.2.2. Discharge Assembly (197154G1/196052G1)12.1.2.3. Hot Gas ASM12.1.2.4. Discharge Line Assembly (179740G1)

12.1.3. 3/5T Air Downflow R407C Digital Compressor

12.2. Chilled Water12.2.1. Chilled Water12.2.2. Chilled Water HWRH (Hot Water Reheat)12.2.3. Chilled Water HP (High Pressure)12.2.4. Chilled Water HP (High Pressure) with HWRH12.2.5. Chilled Water HP (High Pressure) with Flow Switch12.2.6. Chilled Water HP (High Pressure) with Flow Switch/HWRH12.2.7. Chilled Water SP (Standard Pressure) with Flow Switch12.2.8. Chilled Water SP with Flow Switch/HWRH

12.3. Evaporator12.3.1. Evaporator Upflow12.3.1.1. Liquid Line Assembly (141145G1)

12.3.2. Evaporator Downflow12.3.2.1. Liquid Line Assembly (197054G1)

12.4. Glycool12.4.1. Glycool Upflow12.4.1.1. Suction Line Assembly (196693G1)12.4.1.2. Liquid Line Assembly (141143G2)12.4.1.3. Discharge Assembly (196240G1)12.4.1.4. Liquid Assembly (196664G1)

12.4.2. Glycool Upflow R407C Digital Compressor12.4.3. Glycool Downflow Scroll12.4.3.1. Suction Assembly (196051G1)12.4.3.2. Discharge Assembly (196052G1)12.4.3.3. Liquid Assembly (1966651G1)

12.4.4. Glycool Downflow Digital Scroll

12.5. Water Glycol12.5.1. 3T Water Glycol POE12.5.1.1. Suction Line Assembly (196088G1)12.5.1.2. Liquid Line Assembly (141143G1)12.5.1.3. Liquid Line Assembly (196454G1)12.5.1.4. Liquid Line Assembly (196668G1)

12.5.2. 3T Water Glycol HGRH POE12.5.2.1. Discharge Assembly (197154G1)

12.5.3. 5T Water Glycol12.5.3.1. Suction Line Assembly (141104G3)

12.5.4. 5T Water Glycol HGRH

13. Reheat Section14. Parts Gallery15. Control Upgrade Kits15.1. Level 00 to AM/AG15.2. Solid State Controls to AM15.3. SM to AM15.4. AM to AG15.5. SM/AM/AG to iCOM

16. Field Add-on Kits16.1. Condensate Pump16.2. Reheat16.3. Reheat Humidifier Lockout / Extra Common Alarm16.4. Infrared (IR) Humidifier

17. Revision Page

ch10_0811

Documents

ep motor

ep compressor

ep display

ep sensors

ep backpanel

ep humidifier

liebert challenger

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