cge 654_lect 4_artificial lift.pdf
TRANSCRIPT
Artificial Lift
Faculty of Chemical Engineering
CGE 654
Well
Completion
Faculty of Chemical Engineering
Lesson Outcomes:At the end of this chapter, students should be able to:
Understand artificial lift requirements Artificial lift techniques Describe the operational principle, components, advantages and disadvantages of the main artificial lift methods/techniques Selection of artificial lift
Faculty of Chemical Engineering
Artificial Lift
• Overview of producing oil from well
Oil or gas reservoir is discovered and assessed, production engineers begin the task of maximizing the amount of oil or gas.
Early in its production life, the reservoir pressure maybe sufficient to sustain natural flow.
The reservoir pressure will gradually declines as it gets older - insufficient for the oil to flow naturally
Some method of lifting the liquids, such as mechanical pumps, must be used to bring the oil to the surface.
Faculty of Chemical Engineering
Artificial Lift
• Introduction
Artificial lift is a process used on oil wells to increase pressure within the
reservoir and encourage oil to the surface.
Mean to increase the flow of liquids, such as crude oil or water, from a
production well.
When there is insufficient pressure in the reservoir to lift the produced
fluids to the surface, artificial lift is employed to recover more production.
But, often used in naturally flowing wells to increase the flow rate above
what would flow naturally.
Faculty of Chemical Engineering
Artificial Lift
Relative frequency of different types of artificial-lift methods installed in the USA in 1992 (data from J.Clegg, S.Buchan and N.Heln, JPT, December 1993, p1128)
Production from artificial lift wells for a major international oil company
Faculty of Chemical Engineering
So…Artificial Lift…
Any system that adds energy to the fluid column in a wellbore with the objective of initiating and
improving production from the well.(http://www.coscoesp.com)
Faculty of Chemical Engineering
Artificial Lift
• Purposes:
To maintain a reduced bottom hole pressure (Pwf) to enable the
desired reservoir fluids to be produced at an acceptable rate
To provide the fluid with the necessary energy to reach the surface
and continue flowing to the surface.
If the appropriate drawdown can be maintained the future
management of the reservoir and completion can be conducted
efficiently.
Faculty of Chemical Engineering
Artificial Lift
• Methods of artificial lift:
Pumping systems Beam Pumping / Sucker Rod Pumps (Rod Lift)
Progressive Cavity Pumps
Subsurface Hydraulic Pumps
Electric Submersible Pumps
Gas lifts - The technique of increasing the flowing life of a well by the
injection of gas into the tubing.
Continuous gas lift
Intermittent gas lift
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Artificial Lift
Faculty of Chemical Engineering
Artificial Lift
• Artificial lift selection criteriaWell and reservoir characteristic
Field location
Operational problem
Economics
Implementation of artificial lift selection techniques
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Artificial Lift
Artificial lift selection criteria1. Well and reservoir characteristicProduction casing sizeMaximize size of production tubing and required (gross) production ratesAnnular and tubing safety systemsProducing formation depth and deviationNature of the produced fluids
Faculty of Chemical Engineering
Artificial Lift
Artificial lift selection criteria2. Field locationOffshore platform design determines the maximum physical size(limitation) and weight of artificial lift equipment that can be installedClimate extremeOn-shore environment
Urban location – require minimum of visual and acoustic impactRemote location – min availability of support infrastructure
Distance from the wellhead to the processing facilities Power source – natural gas, mains electricity, diesel generator
Faculty of Chemical Engineering
Artificial Lift
Artificial lift selection criteria3. Operational problemSome form of artificial lift (e.g. gas lift ) more tolerance to solids production (sand) than the other (e.g. centrifugal pump)Formation of massive organic and inorganic deposit (e.g. paraffins, asphalthenes, inorganic scales and hydrates) – prevent by treatment with suitable inhibitors & require additional equipment @ complicated downhole completion required
Faculty of Chemical Engineering
Artificial Lift
Artificial lift selection criteria4. EconomicsMaintenance costs will vary between operating location depending on the state of the local, service company infrastructureThe number of wells in the field with that particular form of artificial lift will influence the operating cost.
Faculty of Chemical Engineering
Artificial Lift
Artificial lift selection criteria5. Implementation of artificial lift selection techniquesConcern due matching facility constraints, artificial lift capabilities and the well productivityCertain environmental and geographical considerations that may be overridingSome artificial lift are able to reduce the sand face producing pressure to a very low valueWax and formation solid present greater difficulties to some forms of artificial lift designer
Faculty of Chemical Engineering
Artificial Lift
Faculty of Chemical Engineering
Artificial Lift
Faculty of Chemical Engineering
Presentation:
• Monday (22 May 2013)• 10-15 minutes • Contents:- Principle of operation- Components- Diagrams- Applications- Advantages & disadvantages- Video- Etc