cf6-80 engine in house repair directory engine service...

Part Description Part Number IPC ReferenceRepair/SB

ReferenceRepair Number Repair Description

Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)

Engine 72-0337 CF6-SB 72-0337 New Fuel Nozzle Snap Rings 64.00 21.00 6,400.00 - 6,400.00

CF6-SB 72-0762 LPT Stator Assy-Case Inspection 3.00 21.00 300.00 300.00

AD 2009-04-10 LLP Inspection 3.00 21.00 300.00 1,296.00

CF6-SB 72-0484 HPTR PTCN (Replacement of Damper sleeve attachment weld) 11.00 21.00 1,100.00 1,100.00

AD 2016-08-10 Accessory heat shield replacement - -

CF6-SB 72-0320 VBV Tube Hose Addition - - -

CF6-SB 72-1154 STG 1 Support Inspection 4.00 400.00 400.00

CF6-SB 72-A0283 Inspection of 11th STG HPT Cooling Tube & Addition of Clamping on IDG Signal Tube 1.00 18.00 100.00 100.00

CF6-SB 72-1405 No 3 Bearing Packing Inspection 3.00 21.00 300.00 300.00

72-1161 CF6-SB 72-1161 Serial Numbered Shear Bolts Introduction (Lower Aft Mount Assy) 6.00 20.00 600.00 2,428.00 3,028.00

CF6-SB 79-0086 rework or replacement of oil pressure transmitter system hardware 6.00 600.00 600.00

CF6-SB 79-0082 Oil Pressure Transmitter bracket replacement - - -

CF6-SB 72-1074 VSV Bushing and washers 2.00 200.00 200.00

CF6-SB 73-A0401 IDG Fuel-Oil Cooler FWD Flange Bracket & Spray Shield Replacement - - -

CF6-SB 73-0242 Spray shields and Support Bracket Improvement 2.00 200.00 200.00

CF6-SB 72-1161 AFT mount Shear Replacement - - -

CF6-SB 72-1223 FWD Inner Liner Bracket Replacement - - -

CF6-SB 72-0944 HPCS STG5 Lever Arm Rework - - -

CF6-SB 72-0326 Fuel Manifold Inspection and Clamp Replacement 2.00 200.00 200.00

CF6-SB 75-0202 Flow Bleed Bias Sensor - - -

CF6-SB 72-0612 nut and bolt retainer - - -

CF6-SB 72-1143 STG10-14 HPCR Locking Lugs Replacement - - -

CF6-SB 72-1368 FWD Inner Liner Bracket Replacement - - -

CF6-SB 73-0414 Fuel Manifold Inspection 3.00 300.00 300.00

CF6-SB 77-0050 EGT Thermocouple probe on wing inspection 1.00 100.00 250.00

CF6-SB 72-0875 New Routing for IDG Cable 5.00 500.00 500.00

CF6-SB 72-1143 10-14 STG HPCR Locking Lugs Replacement - - -

CF6-SB 72-612 Engine Mount-Nut and Bolt Retainer - - -

CF6-SB 72-0861 STG1 Fan Stator Vane Assembly 2.00 200.00 200.00

CF6-SB 75-0031 No1 Bearing Manifold Performed Packing Removal

CF6-SB 72-1215 HPT Blade STG2 Replacement - -

AD 2013-08-20 Fuel Tubes Spray Shield and Support bracket replacement 6.00 600.00 600.00

CF6-SB 73-0242 Spray shield and support bracket improvement 2.00 16.00 200.00 200.00

CF6-SB 72-270 5R Bearing Sump Closure with increased inner diameter 2.00 200.00 50.00 250.00

AD 2009-14-08 Removing certain part number HPCR stg 11-14 spoo/shafts before exceeding a new reduced life limit1.00 100.00 100.00

AD 2007-11-20 Replacing retaining rings with a more robust design fuel shroud retaining snap ring 1.00 100.00 100.00

AD 2014-21-01 Fuel Manifolds Replacement 1.00 100.00 100.00

CF6-SPM-70-22-06 Cleaning Special Procedure 4.00 400.00 250.00 650.00

CF6-SB 72-0349 Introduction of new Reduced Diam. CDP Seal & Associated Hardware 6.00 600.00 600.00

CF6-SB 72-0256 Introduction of M-50 NIL 4B Bearing - - -

75-0039 CF6-SB 75-0039 AIR-AMTEK FASTNER REPLACEMENT 7.00 700.00

CF6-SB 72-1427 BSI for N03 Bearing Packing 3.00 1,300.00

Engine Mount Bolts AD 2007-05-14 Inspection 23.00 20.00 2,300.00 2,300.00

CF6-SB 72-1506 Mid Outer Inspection for continued service 2.00 20.00 200.00 200.00

CF6-SB 75-0167 New Bracket and Retaining Strap for air tube 2.00 20.00 200.00 200.00

CF6-SB 79-0058 Oil-B Sump Scavenge Tube New Bracket 6.00 20.00 600.00 600.00

CF6-SB-72-1520 Re-work of Acc HeatShield for TBC Protection Improvement 8.00 800.00 800.00

CF6-SB 73-0371 Introduction of New Fuel Manifold System 1.00 100.00 100.00

CF6-SB 72-0753 Oil-In Tube Improvement 1.00 100.00 100.00

CF6-SB 72-0933 Oil-In Manifold 1.00 100.00 100.00

CF6-SB 72-1371 CF6 Roller Bearing Susbect level 2 Repair Field Recommendation 3.00 300.00 500.00

CF6-SB 72-0656 PS3 Pressure Sensing system, Rework 3.00 300.00 500.00

Anti Ice Duct 70-00-01-300 71-00-01 71-00-01-R001 Anti Ice Duct Insulation Repair 8.00 16.00 800.00 - 800.00

71-21-01 CF6-71-21-01-R001 Flanged Bushing Replacement 3.00 15.00 300.00 - 300.00

CF6-71-21-01-R002 Plain bearing replacement 13.00 1,300.00 1,300.00



ATA Chapter : 71-20-05

71-20-05 71-20-05-R005 Attachment Bolt Hole Repair 11.00 15.00 1,100.00 - 1,100.00

71-20-05-R001 Repair defective upper beam bolt hole 6.00 18.00 600.00 600.00

71-20-05-R004AB Bolt Hole Repair 23.00 2,000.00 2,000.00


FWD Mount

CF6-80 Engine In House Repair Directory

Engine Service Bulletins


Upper Rear Beam



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)



9397M86G/87G SB 72-1374 CF6-SB 72-1374 Fan Module Inner Liner Bracket Inspection 1.00 21.00 100.00 100.00

SB 72-1401 CF6-SB 72-1401 No1 Bearing Manifold aft O-Ring Removal 1.00 22.00 100.00

CF6-SB 72-0365 Fuel Manifold tape installation 4.00 21.00 400.00 400.00

- -

-

- -

-

- -

-

-

SB 72-A0265 Fuel Nozzle Heat Shield Inspection FPI & Replacement if Required 4.00 21.00 400.00 400.00

General 72-00-21-300-002 CF6-72-00-21-R002 Blend Repair of Stage 2,3,4 & 5 Rotor Blades 8.00 21.00 800.00 800.00

72-00-21-300-001 CF6-72-00-21-R001 Blend Repair of Fan Blade 1.00 21.00 100.00 100.00

72-00-22-300-002 CF6-72-00-22-R002 Inlet Flange Seal Replacement 11.00 21.00 1,100.00 1,100.00

CF6-72-00-22-R001 Abradable Seal Repair 10.00 21.00 1,000.00 1,000.00

-

Fan Frame and Case Assy 72-00-23-300-001 CF6-72-00-23-R001 Leading Edge Repair 11.00 1,100.00 1,100.00

72-00-23-300-002 CF6-72-00-23-R002 Repair the Bumper Strip 11.00 1,100.00 1,100.00

-

72-00-34-300-001 CF6-72-00-34-R001 Blending of Outlet Gide Vanes 9.00 21.00 900.00 900.00

-

General 72-00-57-300-001 CF6-72-00-57-R001 Blend Repair of LPT Rotor Blades 10.00 21.00 1,000.00 1,000.00

-

-

-

-

-

-

SB 77-0067 SB 77-0067 Thermocouple probe reinforcement sleeve inspection 1.00 21.00 100.00 100.00

100.00

Compressor Rotor Assembly 72-00-31-800-011 SP 011 repair, by blending, of the compressor rotor blades 8.00 800.00 800.00

General 72-09-03 72-09-03-300-016 CF6-72-09-03-R016 Replacement of Welded end Fitting on tube Assemblies 5.00 23.00 500.00 500.00

72-09-02 72-09-03-300-002 CF6-72-09-03-R002 Ball Mandrel Repair of Smooth Dents in Tubing 9.00 900.00 900.00

CF6-72-09-03-R003 Replacement of Flares and Ferrules of External Tub 11.00 23.00 1,100.00 100.00 1,200.00

72-09-03 72-09-03-300-004 CF6-72-09-03-R004 Repair of Swivel Flange Fitting of External Tubing 7.00 23.00 700.00 700.00

72-09-03 72-09-03-300-012 CF6-72-09-03-R012 Replace the Epoxy Wear Sleeves on Rigid Tubing 6.00 23.00 600.00 50.00 650.00

72-09-03 72-09-03-300-013 CF6-72-09-03-R013 Replacement of Joint in the active clearance control air manifold 18.00 23.00 1,800.00 1,800.00

72-09-03 CF6-72-09-03-R017 Replace the Welded Bracket Tabs,& Wear Sleeves on External Tubes Assy 8.00 23.00 800.00 200.00 1,000.00

72-09-03 CF6-72-09-03-R022 Graphite Seal Replacement in Flex Joint - Hose and Tube Assy 12.00 23.00 1,200.00 - 1,200.00

72-09-03 CF6-72-09-03-R008 Replacement of Sheet Metal V-Band Flanged on Air Tubes 11.00 23.00 1,100.00 50.00 1,150.00

72-09-03 CF6-72-09-03-R010 Replacement of 7th STG LPT Cooling Manifold Mounting Lugs 8.00 23.00 800.00 800.00

72-09-03 CF6-72-09-03-R018 Replacement of the Brazed Brackets, Tabs and wear Sleeves on stainless steel tube assemblies9.00 23.00 900.00 - 900.00

72-09-03 CF6-72-09-03-R011 Repair of the Epoxy Weal Sleeve 7.00 23.00 700.00 100.00 800.00

72-09-03 CF6-72-09-03-R014 Repair the Hose and Tube Assy 10.00 23.00 1,000.00 1,000.00

72-09-03 CF6-72-09-03-R005 replacement of Flares and Ferrules of external tubing 5.00 500.00 500.00

72-09-03 CF6-72-09-03-R019 Repair a damaged flex joint on the 7th stage manifold 11.00 1,100.00 1,100.00

72-09-03 CF6-72-09-03-R015 Replacement of the Solid Flange Fitting on tubing 12.00 23.00 1,200.00 100.00 1,300.00

72-09-03 72-09-03-300-010 CF6-72-09-03-R010 Replacement of the Stg 7 LPT cooling manifold mounting lug 6.00 600.00 600.00

ATA Chapter : 72 - 00 - 00 Engine Assy

Brackets

ATA Chapter : 72- 09-00 General Procedures

Hoses and Tube Assemblies

Fan Rotor Assy

Forward Fan Case Assy

Compressor Rear Frame Assembly

ATA Chapter : 72-00-01 Fan Major Module Assy

Brackets

Upper Rear Beam

Fuel and Control

ATA Chapter : 72-00-04 LPT Major Module Assy

ATA Chapter : 72-00-02 Core Major Module Assy


LPT Rotor ASSY



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)


Engine Service Bulletins72-09-03 CF6-72-09-03-R036 Tig Braze Repair 7.00 700.00 700.00 72-09-04 72-09-03-300-004 CF6-72-09-04-R004 Repl of Tungoston coating of HPT ACC manifold mounting bracket 20.00 1,000.00 1,000.00

J1168G01 72-09-04J1168G02 72-09-04

72-09-05 CF6-72-09-05-R002 Patch Repair of the Blanket 9.00 900.00 900.00

ATA Chapter : 72 - 21 - 01 (Fan Rotor Assy STG 1)

1277M30P06 72-21-00 72-21-01-300-01 CF6-72-21-01-R001 Time Marking of Serv. Fan Blades, Stg 1 8.00 21.00 800.00 800.00

1338M51P01/02/03/05 CF6-72-21-01-R016 Moment weight of STG 1 Fan Blade 3.00 5.00 300.00 300.00

CF6-72-21-01-R005 Blend Repair, Platform and shank 4.00 21.00 400.00 400.00

CF6-72-21-01-R004 Repair Anodize Coating or paint 25.00 21.00 2,500.00 2,500.00

CF6-72-21-01-R003 Polish Repair 10.00 1,000.00 1,000.00

CF6-72-21-01-R013 Removal of smaller defects on the dovetail pressure faces 10.00 1,000.00 1,000.00

CF6-72-21-01-R007 Replacement of copper-Nickel-Indium Dovtail coating & solid film lubricant - 350.00

CF6-72-21-01-R011 Blend Repair the Mid-Span 23.00 2,300.00 2,300.00

CF6-72-21-03-R003 Repair of Fretting, Nicks, Dents on the pressure faces 4.00 400.00

72-21-00 72-21-02 CF6-72-21-02-R001 Blending of Aerofoil and/or Dovetail 40.00 14.00 4,000.00 - 4,000.00

72-21-00 72-21-02 CF6-72-21-02-R002 Shoot peening of Aerofoil and/or Dovetail 24.00 14.00 2,400.00 2,400.00

72-21-00 72-21-02 CF6-72-21-02-R003 Recoat Blade dovetails with dry film lubricant 34.00 14.00 3,400.00 3,400.00

Fan FWD Shaft 1277M47P06,07,08,09,1072-21-00-01-360 72-21-05 CF6-72-21-05-R001 Blend Repair of the splines 8.00 28.00 800.00 800.00

72-21-00 72-21-04 CF6-72-21-04-R001 Application of solid film lubricant to dovetail slots in the STG 2-5 Spool 14.00 26.00 1,400.00 1,400.00

Fan Rotor Spinner Cone 1855M62G 72-21-10 CF6-72-21-10-R004 Repair Anodize Coating or paint 25.00 25.00 2,500.00 2,500.00

CF6-72-21-10-R002 repair of the fan rotor spinner by shotpeening 24.00 1,600.00 822.00 2,422.00

CF6-72-21-10-R006 Repair of white spirel paint 12.00 1,200.00 1,248.00

72-21-11 72-21-11 CF6-72-21-11-R003 Repair Seal of the Fan Blade Retainer 10.00 20.00 1,000.00 200.00 1,200.00

CF6-72-21-11-R004 Removal and Replacement of Solid Film Lubricant 30.00

CF6-72-21-11-R001 Removal and Replacement of Solid Film Lubricant 21.00 21.00 2,100.00

No.1 Bearing Manifold 9080M89G03 72-21-14 72-21-14-300-002 CF6-72-21-14-R002 Weld Repair No.1 Bearing Manifold 19.00 1,900.00 1,900.00

Forward Fan Stator Case 72-22-01 72-22-01 CF6-72-22-01-R002 Repair of containment outer cover 8.00 21.00 800.00 800.00

72-22-01 72-22-01 CF6-72-22-01-R004 Inlet Flange Seal Repair 9.00 21.00 900.00 900.00

Kevlar Ring 1292M21G19 72-22-00 72-22-01- CF6-72-22-01-R005 Repair of Kevlar containment Ring 5.00 25.00 500.00 500.00

1292M21G21 72-22-00 72-22-01 CF6-72-22-01-R009 Forward Fan Case Corrosion Repair 14.00 25.00 1,400.00 500.00 1,900.00

1292M21G23 72-22-00 72-22-01 CF6-72-22-01-R010 Inner Diameter Corrosion Removal & Prevention 43.00 25.00 4,300.00 500.00 4,800.00

1292M21G25

1292M21G26

1292M21G27

1292M21G32

- - -

1288M99G06 72-22-02- CF6-72-22-02-R001 Replacement of Bumper on Forward & Mid Segments 15.00 29.00 1,500.00 1,500.00

1288M99G07 CF6-72-22-02-R003 Repair the End Close-Out & Repair or Replace a Loose Acoustic Liner Segment Edge Seal 11.00 29.00 1,100.00 1,100.00

1288M99G08 CF6-72-22-02-R005 Repair Damage on the Forward & AFT Flange of the Forward Outer Liner or the Mid Acoustic Liners14.00 29.00 1,400.00 1,400.00

1288M99G09 CF6-72-22-02-R006 Face sheet Repair 32.00 29.00 3,200.00 3,200.00

1288M99G10 CF6-72-22-02-R002 Forward and Mid Outer Liner Segment Bushing Replacement 2.00 29.00 200.00 200.00

CF6-72-22-02-R008 Repair With Added Strength 21.00 29.00 2,100.00 2,100.00

CF6-72-22-03-R002 Reconditioning of Diameter A which locates the No1 Bearing Support 16.00 1,600.00

CF6-72-22-03-R002 Replacement of Swaged Self-Locking Inserts 2.00 200.00

500.00 Self Aligning Bearing 72-09-04-300-003 CF6-72-09-04-R003 8.00 500.00

FFC Outer Acoustic Liner Segment

Fan Rotor Blades, STG 1

Fan Rotor Blades, Stg 2-5

Fan Disk

ATA Chapter : 72 - 22 - 00 (Forward Fan Case Assy)

Retainer

Remove and replace the plain self-aligning bearing in the support link

ATA Chapter : 72-23-00 Fan Frame and Case Assy

Fan Rotor Spool

ATA Chapter : 72 - 21-00 Fan Rotor Assy

N02 Bearing support



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)


Engine Service Bulletins9382M37G62 72-00-01-20-070 72-23-01 CF6-72-23-01-R001 Epoxy Primer Coating Repair 6.00 22.00 600.00 600.00

CF6-72-23-01-R006 Replacement of The Rubber Grommet in the Fan Frame Struts 4.00 22.00 400.00 400.00

9382M37G63 CF6-72-23-01-R007 Removal of the Wire Screen 14.00 22.00 1,400.00 1,400.00

CF6-SB 72-0819 IGB Insert Replacement 32.00 21.00 3,200.00 3,200.00

1519M88G08 CF6-SB 72-1070 Replace of No 3 BRG Oil Supply Manifold 76.00 21.00 7,600.00 7,600.00

1292M77G03 72-00-01-30-150 72-23-01-300-002 CF6-72-23-01-R002 Weld Repair Fan Frame Material, Tears, and Dents 20.00 22.00 2,000.00 2,000.00

1539M73G01 72-23-01-300-801 CF6-72-23-01-R004 Fan case tee rings and ground handling mount location weld repair 46.00 4,600.00 4,600.00

1292M77G - -

- -

- -

- -

- -

- -

Fan stator OGV 1370M16G CF6-72-23-08-R012 Inner Support Liner Segment Bushing Replacement 12.00 21.00 1,200.00 1,200.00

1509M93G01 CF6-72-23-08-R003 Replacing the sleeve 5.00 500.00 1,515.00 2,015.00

1536M41G01 CF6-72-23-08-R004 Repair the Cracks in the Liner Assy 8.00 21.00 800.00 800.00

CF6-72-23-08-R010 Inner Support Liner Segment Face sheet Disbond Repair 9.00 21.00 900.00 900.00

CF6-72-23-08-R006 Repair the leading edge on the wide chord outlet guide vanes 14.00 1,400.00 1,400.00

9374M15G 72-23-11-300-001 CF6-72-23-11-R001 Teflon Seal Repair 8.00 22.00 800.00 800.00

1471M97G01 72-23-16-300-005 CF6-72-23-16-R005 Repair of The AFT Inner Liner Segment Bracket 22.00 28.00 2,200.00 2,200.00

CF6-72-23-16-R004 Repair of Bushing on the AFT inner Liner Segments 14.00 28.00 1,400.00 350.00

72-23-16-300-003 CF6-72-23-16-R003 Repair of Closed Out and The Edge Seal 28.00 - 750.00

72-23-16-300-007 CF6-72-23-16-R007 Disbonded backsheet corner repair 10.00 1,000.00 1,000.00

72-23-13-300-804 CF6-72-23-16-R008 Facesheet coating replacement 21.00 2,100.00 400.00 2,500.00

1347M65G01 72-23-22 CF6 72-23-22-R002 Inner Shroud Seal Replacement 8.00 21.00 800.00 800.00

1347M65G02

72-24-03 CF6-72-24-02-R002 Repair of the lands of the fan mid shaft threaded duct 17.00 22.00 1,700.00 180.00 2,208.00

72-24-01-300-004 CF6-72-24-01-R004 Shotpeen repai of splines 10.00 1,000.00 300.00 1,300.00

72-24-01-300-011 CF6-72-24-01-R011 Replace the solid-film lubricant on the spline teeth of the fan mid shaft 14.00 1,400.00 400.00 1,800.00

72-24-01-300-001 CF6-72-24-01-R001 Application of protective paint to fan mid shaft 20.00 2,000.00 200.00 2,200.00

72-24-01-300-801 CF6-72-24-01-R014 Application of protective paint and solid film lubricant 18.00 1,800.00 1,800.00

CF6-72-24-03-R001 Repair of threaded sleeve bore dia E surface A 12.00 200.00

72-24-03 CF6-72-24-01-R002 Repair of the center vent tube lockout 7.00 22.00 700.00 700.00

- -

- -

- -

- -

72-25-01-300-001 CF6-72-25-01-R001 Blend Repair 10.00 1,000.00 200.00

CF6-72-25-01-R006 Repair of loose or missing adhesive 10.00 1,256.00 2,256.00

72-25-03-300-001 CF6-72-25-03-R001 Repair the Thermal Spray Coating 20.00 25.00 2,000.00 2,000.00

9379M61P 72-00-01-20-070 72-25-04 CF6-72-25-04-R001 Blend Repair the Fairing Contour 9.00 21.00 900.00 100.00 1,000.00

72-25-04 CF6-72-25-04-R003 Screw Hole Repair 21.00 2,100.00 2,100.00

72-25-04 CF6-72-25-04-R002 Weld Repair 14.00 1,400.00 1,400.00

- -

FAN STATOR Vanes 9385M22G04 72-25-00-05 72-25-02-300-001 CF6-72-25-02-R001 Blend Repair of Stages 2-4 Fan Stator Vanes 260.00 260.00

-

-

- - -

K024G01 72-31-01 CF6-72-31-01-R001 Blend Repair 32.00 15.00 3,200.00 3,200.00

ATA Chapter : 72-24-00 Fan Midshaft Assy

No1 Bearing Air/Oil Seal

Fan Mid Shaft Assy

Bearing Stationary Oil Seal

Fan Frame and Case Assy

Frame Assy Fan

ATA Chapter : 72-31-00 High Pressure Compressor Rotor Assy

Support Assy Vent Air tube

Fan Stator Assy

Fan Stator Assy

ATA Chapter : 72 - 25-00 Fan Stator Assy

HPC Blade, STG 1

Fan Stator Fairing

AFT Inner Liner Segment

Vent Air Tube



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)


Engine Service BulletinsK194G02 CF6-72-31-01-R002 peen the airfoil of the blade 68.00 3,400.00 3,400.00

K157G02

K024G05

K212P03 72-31-00-01-50 72-31-02 CF6-72-31-02-R002 Glass Bead peen Repair 1.00 14.00 100.00 100.00

K215P01 CF6-72-31-02-R004 Aerofoil Blend Repair 2.00 14.00 200.00 200.00

CF6-72-31-02-R007 Replacement of Dovetails Room temp Vulcanizing Sealant 2.00 14.00 200.00 200.00

CF6-72-31-02-R001 Blend Repair 2.00 14.00 200.00 200.00

72-31-03 CF6-72-31-03-R001 Tip Repair in Area D 3.00 20.00 300.00 300.00

72-31-03 CF6-72-31-03-R002 Blend Repair 47.00 4,700.00 4,700.00

72-31-03 CF6-72-31-03-R005 Repair or Replacement of Dovetail Solid Film Lubricant 15.00 20.00 1,500.00 200.00 1,700.00

72-31-03 CF6-72-31-03-R003 Glass Bead Peen Repair of Blade Aerofoil 76.00 20.00 3,800.00 3,800.00

- -

1644M21P04 72-31-01-010 72-31-04 CF6-72-31-04-R006 Repair of Retainer wear areas on AFT Face of Dovetail Post Surface 11.00 21.00 1,100.00 300.00 1,400.00

9380M26P05 72-31-04 CF6-72-31-04-R004 Repair Molybdenum Spray Repair of Dovetails 10.00 21.00 1,000.00 100.00 1,100.00

1644M21P05 72-31-04 CF6-72-31-04-R002 Thermal Spray Repair of Seal Teeth 19.00 21.00 1,900.00 100.00 2,000.00

9380M26P06 72-31-04 CF6-72-31-04-R001 Shoot peening after Blending 7.00 21.00 700.00 200.00 900.00

9380M26P02 72-31-04 CF6-72-31-04-R004 Molybdenum Disulfide Spray Repair of Dovetails 3.00 21.00 300.00 - 300.00

9380M26P03

9380M27P03 72-31-05-300-00172-31-05 CF6-72-31-05-R001 Shoot peening after Blending 8.00 15.00 800.00 800.00

9380M27P04 72-31-05 CF6-72-31-05-R003 Repair Diameter F & G 18.00 15.00 1,800.00 200.00 2,000.00

9380M27P07 72-31-05 CF6-72-31-05-R002 repair of molybdnum disulfide spray repair of dovetails 12.00 12.00 1,200.00 1,200.00

9380M27P08 72-31-05 - -

- -

- -

9392M53G02 72-31-12 CF6-72-31-12-R002 Vespel insert replacement 10.00 1,000.00 1,000.00

72-31-08 72-31-08 CF6-72-31-08-R012 Seal Wire Groove Fretting Wear Repair 12.00 15.00 1,200.00 1,200.00

CF6-72-31-08-R001 Inst & Removal of Shank Nut on STG11-14 Spool /Rear Shaft 13.00 15.00 1,300.00 1,300.00

9272M28P02 72-31-15 CF6-72-31-15-R001 Repair of ID Rub Coat diameter 19.00 21.00 1,900.00 1,900.00

9272M28P03

9255M39G01/G02/G03/G0472-32-00-01-001 72-32-00 CF6-SB 72-0944 Compressor Stator Assy STG 5 Connecting Link Rework 3.00 21.00 300.00 300.00

CF6-SB 72-0898 HPC Case Manifolds Inspection and Repair 7.00 15.00 700.00 700.00

CF6-SB 72-0898 - -

9051M50G03 72-32-00 72-32-00 CF6-SB 72-0985 Replace Pre SB 72-385 actuating ring Connecting Links with Post SB 72-385 standards - 21.00 - 651.00 651.00

- -



1509M16G01 72-32-00-10 72-32-01 CF6-72-32-01-R016 Weld Repair 25.00 2,500.00 275.00 2,775.00

1855M11G02 CF6-72-32-01-R015 Repair of STG13 slot 44.00 1,940.00

72-32-01-300-851-B72-32-01 CF6-72-32-01-R027 Repair of application of protective paint to the flange bolt holes 30.00 3,000.00 3,000.00

STG 1& 2 Shroud 72-32-05 72-32-05 CF6-72-32-05-R001 Replace of Teflon Coating 7.00 21.00 700.00 700.00

-

72-32-03 CF6-72-32-03-R002 Repair of Compressor Stator 6-13 Fixed Vane Dovetails Coating 26.50 2,650.00

Stage 13 Liner Segments 1703M58G01 72-32-04 72-32-05 CF6-72-32-04-R004 Weld Repair of Mating Surface with end-stop 14.00 1,400.00 1,400.00

1854M96G02 CF6-72-32-04-R009 Weld repair of the Side Opposite the End Stop Side 14.00 1,400.00 1,400.00

72-32-09 CF6-72-32-09-R004 Repair of Bushing 3.00 300.00 300.00

Vane Actuating Ring Segment CF6-72-32-09-R003 Connecting Link Pin hole Bushing Repair 18.00 1,800.00 1,800.00

-

9673M66G 72-32-10 72-32-10 CF6-72-32-10-R007 Repair of Actuation Lever Contact Pad 13.00 1,300.00 1,300.00

CF6-72-32-10-R009 Replacement of Actuating Lever Slot loading bearing 10.00 1,000.00 1,000.00

- -

HPC STG 2 Disk

IGV

STG 2 Vanes

Comp Stator Case

Bomber Bearing

Vane Actuating Lever Contact Pads

Stator Assy Compressor

ATA Chapter : 72-32-00 Compressor Stator Assembly

HPC Blade, STG 1

HPC STG 1 Disk

STG 1 Vanes

HPC Blade, STG 2

HPC Blades STG 3-14

HPC Stator Assy

STG 11-14 Comp Rotor Spool/Rear

Shaft

No. 4R Inner Spanner Nut



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)


Engine Service BulletinsBellcrank Assembly 1100M37G01 72-32-10 72-32-10 CF6-72-32-10-R008 Replacement of feedback bellcrank bushing 2.00 200.00 200.00

1100M37G02 -

1301M16G01 CF6-72-32-11-R001 Replacement of the Bushing in Acessory Gearbox Frame Mounts 9.00 900.00 900.00

K236P01 72-32-00-10a 72-32-03 CF6-72-32-03-R001 Blend repair of fixed vanes stages 6-13 31.00 1,350.00 1,350.00

K466P01 CF6-72-32-03-R002 Repair of Dovtail Coating

K600P31

K237P01

K467P01

K779P35

K238P01

K468P01

K808P09

K239P01

K469P01

K900P08

K012P01

K240P01

K470P01

K182P36

K241P03

K471P02

K200P12

K242P03

K472P01

K027P01

IVG - 5th Stage vanes K086P04 72-32-00-01 72-32-02 CF6-72-32-02-R001 Blend repair of IGV and stages 1-5 vanes 31.00 1,380.00 1,380.00

K186P04

K232P01

K286P04

K344P04

K445P04

K461P03

K462P01

K463P02

K464P02

K465P03

K546P04

K575P02

72-34-01 CF6-72-34-01-R001 General Weld Repair 23.00 2,300.00 1,000.00 3,300.00

CF6-72-34-01-R034 Replacement of Self Locking Gang Chanel Nut Assy Nuts 15.00 1,500.00 500.00 2,000.00

13470M54G01 72-34-04 CF6-72-34-04-R004 Stud Replacement 5.00 500.00 500.00

CF6-72-34-04-R003 Thermal Spray Repairs of the Sealing Surfaces 22.00 2,200.00 2,200.00

9392M92G05 72-34-06 72-34-06 CF6-72-34-06-R002 Forward Sump Dimensional Repair 25.00 2,500.00 200.00 2,700.00

9392M92G07 72-34-06 72-34-06 CF6-72-34-06-R001 Repair of the oil tubes on the compressor rear frame forward sump 12.00 1,200.00 1,200.00

72-34-08 CF6-72-34-08-R001 Repair of Vespel Locking Insert 4.00 21.00 400.00 400.00

CF6-72-34-11-R002 Runcoat Repair

HPT STG1 Stator Support Seal 1646M93G01 72-34-12 72-34-12 CF6-72-34-12-R004 Welding Repair, Section 1 & 2, Flange Area not included 52.00 5,200.00 5,200.00

Stage 1 HPT Borescope Plug 9299M96G07 72-34-20 72-34-20 CF6-72-34-20-R001 Repair of Stage 1 HPT Borescope Plug 4.00 400.00 400.00

Stationary CDP Air seal Cong. 2 1347M28G02 72-34-02 72-34-02-300 CF6-72-34-02-R002 Thermal Spray Repairs of the Mounting Flange Rabbet 23.00 2,300.00 2,300.00

CF6-72-51-01-R008 Replacement of the Gang Channel Nut Assembly 9.00 21.00 900.00 900.00

CF6-72-51-01-R002 Gang Channel Nut Repair 13.00 1,300.00 1,300.00

CF6-72-51-01-R004 Weld Repair 46.00 4,600.00 4,600.00

1322M51G01 72-51-03 CF6-72-51-03-R001 Repair of worn areas 3.00 300.00 300.00

- -

HPT Stg. 1 Nozzle Support 1822M65G01 72-51-01 CF6-72-51-01-R001 HPT stg 1 nozzle suport wear coat 16.00 1,600.00 1,600.00

Frame Mounts

No 5 Bearing Spanner Nut

Support

Cover

CRF

ATA Chapter : 72-51-00 STG1 HPT NGV's ASSY

Seal

STG 6-13 Vanes

No 4 Stationary Air/Oil Seal

FWD Sump Housing &Spanner Nut

ATA Chapter : 72-34-00 Compressor Rear Frame



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)


Engine Service Bulletins9392M90G06 CF6-72-51-01-R005 Weld repair of leaf seal wear 46.00 4,600.00 4,600.00

72-52-00 CF6-SB 72-1046 Rework Pld STG 2 Shroud Seal Bracket Assy PN 9392M98G01 6.00 600.00 600.00

STG 1 Shroud Support 1646M73G03

1647M50G02 72-52-00 72-52-03 CF6-72-52-03-R005 Stage 2 HPT Nozzle-Repair- Forward Lip Plasma Spray 25.00 2,500.00 100.00 2,600.00

1814M10G01

1815M91G02

9381M61G08

9392M87G05 72-52-04 CF6-72-52-04-R001 Repair of Forward Mount Foot 48.00 15.00 4,800.00 4,800.00

2092M23G02 CF6-72-52-04-R002 HPT STg2 Shroud Support 22.00 15.00 2,200.00 2,200.00

CF6-72-52-04-R003 STG 2 Shroud Support STG2 HPT Nozzle Reapir Nut Plate Replacment 5.00 500.00 2,444.00

T

1647M39G 72-52-10 CF6-72-52-10-R001 Wear Repair 24.00 25.00 2,400.00 200.00 2,600.00

9397M73G CF6-72-52-10-R003 Pin Removal and Replacement 3.00 300.00 300.00

Spacer and Seal Repair 1,012.00 1,012.00

72-52-11 CF6-72-52-11-R001 HPT STG1 Shroud Retianer Repair 9.00 15.00 900.00 200.00 1,100.00

Replacement of Rubcoat on Sealing Surfaces 17.00 15.00 1,700.00 1,700.00

1347M67G01 72-52-12 CF6-72-52-12-R001 Weld Repair for Cracks and Dimension 31.00 28.00 3,100.00 300.00 3,400.00

9379M44G CF6-72-52-12-R003 Weld Repair for oversized holes and missing material at the AFT flange 49.00 6,100.00

9373M77G01 72-52-13 CF6-72-52-13-R004 Replacement of self Locking Nut 8.00 10.00 800.00 800.00

CF6-72-52-13-R001 General Compoenet Replacement 5.00 500.00 200.00 700.00

72-52-15 CF6-72-52-15-R001 Hardware Repair 12.00 26.00 20.00 20.00

72-53-04 CF6-72-53-04-R001 Repair of Vane Surfaces 8.00 21.00 800.00 1,344.00

- 72-53-02 CF6-72-53-02-R002 repair of scratched on dovtails bottom 13.00 1,300.00 1,300.00

CF6-72-53-02-R006 Repair of No5 Bearing Journal Diameter C 30.00 3,000.00 200.00 3,200.00

9362M43P 72-53-06 CF6-72-53-06-R001 Replacement of Shank nut 10.00 19.00 1,000.00 1,000.00

2047M62P CF6-72-53-06-R001 Blend Repair 18.00 1,800.00 300.00 2,100.00

9272M20P08/9/10/11 72-53-07 CF6-72-53-07-R004 Blend Repair 3.00 300.00 300.00

72-53-07 CF6-72-53-07-R002 Repair of diffuser aft seal teeth wear coating 20.00 2,000.00 2,000.00

9272M76G06 72-53-09 CF6-72-53-09-R002 Silver Plate Repair of Threats & Surface A 4.00 400.00 1,076.00

CF6-72-53-09-R003 Replacement of Sleeve 9.00 900.00 900.00

HPT Blade STG1 Retainer 9365M24P01 72-53-10 CF6-72-53-10-R003 Repair of inner Diameter rail and/or middle rail 9.00 900.00 900.00

Introduction of New STG1 HPTR Blades 72-53-00 SB 72-1444 Introduction of New stage1 HPTR Blades - - -

- -

HPT Thermal Shield 72-53-05 CF6-72-53-05-R003 Removal of Corrosive Products And Shotpeening 30.00 3,000.00 3,000.00

CF6-72-53-05-R002 Recot of Seal Sarrations 30.00 3,000.00 3,000.00

72-53-05 CF6-72-53-05-R001 Shootpeen the Thermal Shield of HPT Rotor 21.00 2,100.00 100.00 2,200.00

Spanner Nut 72-53-12 CF6-72-53-12-R001 Repair of No 5 bearing Seating Surface A 24.00

HPTR STG 2 Blades 1881M52G15 72-53-00 CF6-SB 72-A1473 Replacement of suspect STG 2 HPTR Blades - -

HPTR STG 2 Disk 2047M62P01 72-53-00 CF6-SB 72-1474 Inspection of Dimensions M and N STG 2 HPTR Disk 9.00 450.00 2,265.00

9362M43P02 -

HPTAfterward Airseal 1292M32P02 72-53-08 CF6-72-53-08-R001 Replacement of wear coat on AFT air seal serrations 40.00 2,000.00 2,000.00

No. 5R Bearing rotating air/oil seal 1327M72G02 72-53-13-300-806-B72-53-13 CF6-72-53-13-R004 Thermal spray repair of diameter P 21.00 2,100.00

HPT STG2 Nozzle ASSY

ATA Chapter : 72-53-00 HPT Turbine rotor

HPT STG 2 Disk

STG1 Disk HPT

Nut

Hanger Support

1,200.00 1,200.00

FWD Seal

Impingment Ring

Leaf Seal Bracket

Retainer

Spacer/Impeller

ATA Chapter : 72-52-00 STG2 HPT NGV's ASSY

STG2 HPT Nozzle Assy

HPT Leaf Seal Assy



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)



Manifold 1292M79G 72-56-06 CF6-72-56-06-R003 Crack Repair 8.00 800.00 800.00

CF6-72-56-06-R006 Weld Repair 7.00 700.00 700.00

1473M53G01 CF6-72-56-03-R006 Removal and Application of Thermal Spray Coat 18.00 130.00

LPT Stator /case 1336M99G01 72-56-00-01 72-56-01 CF6-72-56-01-R004 Replacment of Nozzle Lock Pin 9.00 900.00 - 900.00

1647M65G05 -

1713M94G02 -

2083M94G6 -

-

-

CF6-72-56-07-1-R005 Repair Non Serivacable Defects 39.00 21.00 3,900.00 3,900.00

CF6-72-56-07-1-R006 Repair Nozzle Slot Area W in the Pressure Balance Seal 24.00 21.00 2,400.00 2,400.00

1333M79G01 72-56-00-01 72-56-09 CF6-72-56-09-R002 LPT cooling manifold bracke repair 6.00 600.00 600.00

1474M24G01 72-56-00-01 72-56-09 CF6-72-56-09-R001 Replacement of components of the borescope plug assembly 6.00 600.00 600.00

1479M59G01 CF6-72-56-09-R003 Weld repair of Cooling Manifold FWD Bracket 22.00 2,200.00 2,200.00

1706M41G02

LPT Stator shrouds stg. 1-5 1474M76G02 72-56-04 72-56-04-300-R007 Weld repair of the anti-rotation slots 12.00 1,200.00

CF6-72-57-01-R001 LPT Blade Blending of Airfoill Services 14.00 1,400.00 1,400.00

9373M31P04 72-57-01 CF6-72-57-01-R002 Oxidation, corrosion removal and surface finishing 26.00 2,600.00 2,600.00

CF6-72-57-06-R002 Replacement of Pasma Spray Coating on STG2 & STG3 Seal Serrations 33.00 15.00 3,300.00 250.00 2,842.00

CF6-72-57-06-R003 Replacement of Pasma Spray Coating on STG4 & STG5 Seal Serrations 33.00 15.00 3,300.00 250.00 2,842.00

CF6-72-57-06-R006 Repair Nozzle Slot Area W in the Pressure Balance Seal 28.00 2,800.00 250.00 2,490.00

Inner Nut 72-57-07 CF6-72-57-07-R001 Replacement of Inner nut Studs 8.00 15.00 800.00 800.00

Tube Oil Supply TRF 9381M74G01 72-58-01 CF6-72-58-01-R001 Cleaning of oil supply & scavenge tube coke deposite 11.00 550.00 550.00

9381M76G01 - -

72-58-03 72-58-03 Replace the Tubes in the Turbine Rear Frame 21.00 2,100.00 2,100.00

CF6-72-58-03-R001 Repair Rubcoat on N06 Bearing Sump Housing 37.00 3,700.00 2,850.00

No6 Bearing Stationary air Seal 72-58-08 CF6-72-58-08-R001 Replace the rubcoat 37.00 3,700.00 2,875.00

TRF heat Shield 1340M49P01 72-58-00-01 72-58-13-300-801 CF6-72-58-13-R001 Repair of Bolt Holes of Turbine Rear Frame Heat Shield 26.00 2,600.00 100.00 2,700.00

No. 6 bearing carbon seal housing 1664M77P01 72-58-12 72-58-12-300-001 CF6-72-58-12-R001 Replace the carbon seal ring 7.00 700.00 700.00

1664M77P03

Hyd Pump Adaptor 1304M88G04 72-65-02 CF6-SB 72-0419 Rework of Hyd Pump Adaptor 8.00 800.00 800.00

72-65-02 CF6-SB 42-1260 Low vibration control alternator derive inspection & rework 2.00 200.00 200.00

72-65-03 CF6-72-65-03-R004 Replacement of 47 Tooth Spur Gearshaft Oil Seal 10.00 1,000.00 1,000.00

72-65-07 CF6-72-65-07-R002 Repair the Sealing surface of the carbon Seal 8.00 800.00

9.00 900.00 900.00

1347M32G01 72-65-00-05 72-65-07 CF6-72-65-07-R003 Repair to disassemble and assemble the type 1 carbon seal assemby 6.00 600.00 600.00

- -

1347M32G03 72-65-00-05 72-65-07 CF6-72-65-07-R004 Repair to disassemble and assemble the type 2 carbon seal assemby 6.00 600.00 600.00

Idler Adapter 9395M78G01 72-65-00 SB 73-A0283 73-A0283 R04 Idler Adapter Inspection - - -

1378M49G 72-66-01 CF6-72-66-01-R001 Weld Repair 20.00 2,000.00 200.00 2,200.00

72-66-01 CF6-72-66-01-R002 Doubler Repair 13.00 1,300.00 500.00 1,800.00

72-66-01 CF6-72-66-01-R004 Rivet Replacement 4.00 400.00 400.00

Seal 72-56-07

SEAL, LPT STG2/3/4/5

ATA Chapter : 72-65-00 ACCESSORY GEARBOX

inter stage Seal

No6 Bearing Sumb Housing

72-57-06

Carbon Seal and Ring Assy

ATA Chapter : 72-66-00 Acessory Heatshield Assy

Heatshield

72-57-01

ATA Chapter : 72-57-00 LPT Rotor Assy

LPT Cooling Manifold Bracket

ATA Chapter : 72-58-00 TRF ASSY

LPT Rotor Blades

ATA Chapter : 72-56-00 LPT Stator Assy



Estimated

Mhr's

TAT

(Cal Days )

Estimated

Mhr's Cost ($)

Materials

Cost ($)

Repair

Cost ($)



1303M31G12 73-00-00 73-0253 AD 2009-05-02 Inspection of Fuel Manifolds and Replacement of Loop Clamps 3.00 21.00 300.00 30.00 330.00

SB 73-A0400 CF6-SB 73-A0400 Fuel Manifold Inspection 5.00 21.00 500.00 - 500.00

1303M32G12 73-00-00 - - -

1321M42G01 73-00-00 AD 2000-04-14 Repl. Fuel Tube Connecting Flow meter to IDG & Fuel Tubes Connecting MEC or HMU to Flow meter11.00 21.00 1,100.00 2,858.00 3,958.00

1334M88G01 73-00-00 - - -

- - -

77-00-00 SB 77-0063 CF6-SB 77-0063 New W13 electrical cable & oil temperature sensor - 21.00 - -

77-00-00 SB 77-0056 CF6-SB 77-0056 New PS3 Aft Air Tube 6.00 7.00 600.00 600.00

- -

- - -

- - -

1291M48G01 78-11-01-01-061 78-11-01-300-003 CF6-78-11-01-R003 Wear Coat Replacement on the LP Recoup Inlet Duct Assembly 6.00 20.00 600.00 100.00 700.00

78-11-01 CF6-78-11-01-R002 Repair of inner Nozzle 13.00 20.00 1,300.00 100.00 1,400.00

CF6-78-11-01-R004 Weld Repair of The casting Flange 15.00 20.00 1,500.00 1,500.00

- - -

FWD Center Body 9333M63G01 78-11-00-01-150 78-12-01-300-001 CF6-78-12-01-R001 Weld Repair 11.00 15.00 1,100.00 100.00 1,200.00

- - -

Aft Center Body 9333M68P01 78-11-00-01-160 78-12-02-300-001 CF6-78-12-02-R001 Aft Center Body Weld Crack Repair 11.00 14.00 1,100.00 100.00 1,200.00

224-1502-503 - - -

Duct Assy Inlet LP Recoup

ATA Chapter : 78 - 11 - 00 Exhaust Nozzle Assembly

ATA Chapter : 77 - 00 - 00 (Engine Indicating)

ATA Chapter : 73 - 00 - 00 (Fuel and Control)

Fuel Manifold

Fuel Tubes

ATA Chapter : 78 - 12 - 00 Forward & AFT Centerbody Assy

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