cesar b. granda, ph.d. chief technology officer earth ... granda.pdf · chief technology officer...
TRANSCRIPT
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Earth Energy Renewables © 2017 1
Cesar B. Granda, Ph.D.
Chief Technology Officer
Earth Energy Renewables
Bryan, TX
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2
Breakout Session – Session 3 (Monday April 18th, 2:30pm – 4:00pm)
Cesar B. Granda, Ph.D.
Chief Technology Officer
Earth Energy Renewables
Bryan, TX
Improving the Value Proposition of Industries
that Generate Organic Effluents and By-products
with a Bolt-on Technology for the Manufacture of
Carboxylic Acids
Montreal, CanadaJuly 24th, 2017
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Most Common Installed Bioconversion
Waste Water Treatment and
Anaerobic Digestion
5
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Most common Bioconversion Process
Earth Energy Renewables © 2017 6
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Advantages of Anaerobic Digestion
Earth Energy Renewables © 2017
• Robust non-sterile mixed cultures
• Inexpensive
• Natural
• Above all, very feedstock flexible
7
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Product from AD in herbivores
Earth Energy Renewables © 2017 8
Carboxylic Acids
Acetic
Acid
Propionic
AcidButyric
Acid
Rumen Bacteria
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Anaerobic Digestion Phases
Earth Energy Renewables © 2017 9
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Anaerobic Digestion Phases
Earth Energy Renewables © 2017 10
Carboxylic Acids 15x
more valuable than
methane and they are
produced at almost
twice the yield
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Nature knows best:
CH4 production is avoided or minimized
Earth Energy Renewables © 2017 11
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FEEDSTOCK PRODUCTS
12
We have developed a novel but simple and low-cost process to
convert bio-degradable materials into high value carboxylic acids
EER CONVERSION
Modified Anaerobic
Digestion
C2 – C8 Fatty Acids
Short- & Medium-Chain
Fatty Acids
• Acetic acid (C2)
• Propionic acid (C3)
• Butyric acid (C4)
• Isobutyric acid
• Valeric acid (C5)
• Iso-valeric acid
• Caproic acid (C6)
• Heptanoic acid (C7)
• Caprylic acid (C8)
Derivatives
Pal
m O
il M
ill
Effl
ue
nt
Ora
nge
P
ee
ls
Co
rn
Eth
ano
lSt
illag
e
Foo
d
Was
te
Sew
age
Sl
ud
ge
Proprietary
Extraction
FEEDSTOCK REFINING PROCESS INTERMEDIATES DERIVATIVES
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Anaerobic digestion is the heart of the EER process
Recycle of short-chain fatty acids for elongation
Feedstock
Preparation
Water
Excess
Potable
Water
Purified
Fatty
Acids
Ammonia and
Phosphate
Anaerobic
DigestionClarification Concentration Extraction Fractionation
Digestate
Anaerobic Digestion
• CH4 production inhibited
• Non-sterile process, Natural cultures
• Acids thermodynamically favored
• Robust; High yields
• Broth of salts of acids, undigested feed, micro-organisms
Innovative integration of mature, well-understood technologies
Earth Energy Renewables © 2017 13
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Recovery of acids by extraction and fractionation
Recycle of short-chain fatty acids for elongation
Feedstock
Preparation
Water
Excess
Potable
Water
Purified
Fatty
Acids
Ammonia and
Phosphate
Anaerobic
DigestionClarification Concentration Extraction Fractionation
Extraction
• Proprietary Intellectual Property
• Solvents: Clean; Allow natural prod’s.
• Simple, efficient, and effective
• Pure mixed acid stream
Fractionation
• Distillation
• Separation based on boiling points
• Distinct, purified acid streams
Digestate
Earth Energy Renewables © 2017 14
Innovative integration of mature, well-understood technologies
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Demonstration Plant
6150 Mumford Rd.,
Bryan, TX
• Field Scale
• Demonstration and Pilot scale operations of
process
• Indoor & outdoor operations
• Extensive laboratory capabilities
• 17,000+ hours of operation
(fermentation/clarification)Earth Energy Renewables © 2017
15
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0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.00
10
20
30
40
50
60
70
Yie
ld (
ton
of
acid
s/to
n o
f fe
ed
)
Time (weeks)
Demostration scale anaerobic digester produced steady and high
levels of S/M-chain fatty acids over 72 weeks (12,000 h) of operation
3 TPD (Feed) Demonstration Plant
Earth Energy Renewables © 2017 16
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Distribution of C2 - C8 acids from food waste (demo)
The product distribution can be shifted to shorter or higher average chain lengths by employing
different feedstocks or modifying operating conditions.
Acetic acid can be
recycled to elongate it
and, thus, eliminate it,
thereby increasing C3-C8
acids.
Typical Fatty Acid Profile in Anaerobic Digestion Broth A
ceti
c
Pro
pio
nic
Iso
-bu
tyri
c
Bu
tyri
c
Iso
-val
eric
Val
eric
Cap
roic
Enan
thic
Cap
rylic
Earth Energy Renewables © 2017 17
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Small- and medium-chain carboxylic acids are used in many
applications and sold into both commodity and specialty markets
Propionic Acid
Butyric Acid
Valeric Acid
Caproic Acid
Heptanoic Acid
Caprylic Acid
Cellulose Acetate
Butyrate Propionate
(CAB/CAP)
Flavor and
Fragrance
Neopolyolesters (NPE)
Polyethylene/Propylene
Glycol (PEG/PG) Esters
Resins
Rheology
Modifiers
Coatings
(Automotive)
Lubricants
Emulsifiers
Thickeners
Resin Plasticizers
Viscosity Control
Wetting Agent
Emolients
18
Animal Feed Supplements
Grain Preservative
Food Preservative
Herbicides
Pharmaceuticals
Earth Energy Renewables © 2016
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Unsaturated
Organic Acids
Small/Medium-
Chain Organic
Acids
Carboxylic acids are very versatile chemicals
19
Small- &
medium-
chain organic
acid salts
Esters
Ketones
Biological
ConversionChemical
Conversion
Organic
matter
Triglycerides
Ca/Na Salts
Aldehydes
Amides
Primary
Alcohols
Secondary
Alcohols
Diols
Amines
Nitriles
Dicarboxylic
Acids
Bio-chemical Platform
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Flavor &
Fragran
ce
An
imalFe
ed
s
Fee
d &
Foo
d
Pre
servative
s
Pe
rson
alCare
, C
osm
etics
He
rbicid
es,
Pe
sticide
s, Fu
ngicid
es
Ph
arma
Cle
ane
rs, D
eterge
nts
Surfactan
ts
Co
atings,
Ad
he
sives
Plastice
rs
Solve
nts,
Siccatives
Plastics ,
Re
sins
Lub
ricants
Fue
ls
Acids/salts ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Esters ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
1o alcohols ✔ ✔ ✔ ✔ ✔ ✔
2o alcohols ✔ ✔ ✔ ✔
Ketones ✔ ✔
Dicarboxylic acids ✔ ✔ ✔ ✔
Diols ✔ ✔ ✔ ✔
Amides ✔ ✔ ✔
Amines, Nitriles ✔ ✔
Olefins ✔ ✔
Alkanes ✔20
Markets for derivatives
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Flavor &
Fragran
ce
An
imalFe
ed
s
Fee
d &
Foo
d
Pre
servative
s
Pe
rson
alCare
, C
osm
etics
He
rbicid
es,
Pe
sticide
s, Fu
ngicid
es
Ph
arma
Cle
ane
rs, D
eterge
nts
Surfactan
ts
Co
atings,
Ad
he
sives
Plastice
rs
Solve
nts,
Siccatives
Plastics ,
Re
sins
Lub
ricants
Fue
ls
Acids/salts ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Esters ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
1o alcohols ✔ ✔ ✔ ✔ ✔ ✔
2o alcohols ✔ ✔ ✔ ✔
Ketones ✔ ✔
Dicarboxylic acids ✔ ✔ ✔ ✔
Diols ✔ ✔ ✔ ✔
Amides ✔ ✔ ✔
Amines, Nitriles ✔ ✔
Olefins ✔ ✔
Alkanes ✔21
Markets for derivatives
>$500 Billion
Global Market
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Modest capital requirements together with low operating costs
create the potential for substantial investment returns
• Estimates are based on a greenfield build. Availability of land,
infrastructure at feedstock partner facilities offer potential
opportunities to reduce capex.
• Co-location/bolting on to feedstock provider will significantly
reduce capital requirements further increasing returns.
EER Short- and Medium-Chain Carboxylic Acid Plants
Greenfield Builds
Feed Input, dry tons/day 30 80 600
Feedstock cost, $/dry ton (assume co-
location)$0 $0 $0
Average Product Price, $/kg $3.00 $3.00 $2.00
EBITDA, $/yr $9,369,533 $27,572,275 $145,444,000
ROI based on EBITDA 43.0% 61.7% 72.4%
Payback time based on EBITDA 2.3 1.6 1.4
Production cost (no dep) $/ton $716 $507 $257
Earth Energy Renewables © 2017 22
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•Sorghum stalks
•Municipal sewage sludge
•Raw sewage
•Cellulosic municipal solid waste
•Bio-sludge (from chemical plant
WWTP)
•Chicken manure
•Cattle manure
•Sugar beet pulp
•Lipid-extracted micro-algae
•Whole micro-algae
•Pulp-mill molasses (wood molasses)
•Orange peels
•Oil Palm empty fruit bunch
•Palm oil mill effluent
Feedstock Flexible = Globally Replicable
•Alfalfa
•Food wastes
•White office paper
•Paper-mill fines
•Sugarcane bagasse
•Pineapple waste
•Glycerol
•Corn Stover
•Corn Stillage
•Rice Straw
•Cotton gin trash
•Water hyacinth
•Switchgrass
•MSW-Wet organics
•Poplar Wood
•Sugarcane molasses
Over 30 Feedstocks Tested
Earth Energy Renewables © 201723
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•Sorghum stalks
•Municipal sewage sludge
•Raw sewage
•Cellulosic municipal solid waste
•Bio-sludge (from chemical plant
WWTP)
•Chicken manure
•Cattle manure
•Sugar beet pulp
•Lipid-extracted micro-algae
•Whole micro-algae
•Pulp-mill molasses (wood molasses)
•Orange peels
•Oil Palm empty fruit bunch
•Palm oil mill effluent
Feedstock Flexible = Globally Replicable
•Alfalfa
•Food wastes
•White office paper
•Paper-mill fines
•Sugarcane bagasse
•Pineapple waste
•Glycerol
•Corn Stover
•Corn Stillage
•Rice Straw
•Cotton gin trash
•Water hyacinth
•Switchgrass
•MSW-Wet organics
•Poplar Wood
•Sugarcane molasses
Over 30 Feedstocks Tested
Earth Energy Renewables © 201724
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Citrus Industry
Earth Energy Renewables © 201725
SqueezeMechanical
Processing
Separation
Oranges
Juice
Essential
Oil
Steam
Distillation
D-LimonenePeels
DryingNatural
Gas
Liquid
Molasses
Fermentation
Ethanol
Dry Peels
(Cattle feed)
Grind
Wet Peels
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Citrus Industry with EER Process
Earth Energy Renewables © 201726
SqueezeMechanical
Processing
Separation
Oranges
Juice
Essential
Oil
Steam
Distillation
D-LimonenePeels Liquid
Molasses
Grind
Wet Peels
EER Process
Carboxylic
Acids
Potable
water
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Corn Ethanol Industry
Earth Energy Renewables © 201727
Jet Cooker DistillationMolecular
Sieve
95%
EthanolGrind
Enzymes
Yeast
Fermentation
100%
Ethanol
Whole
Stillage
Yeast
Centrifuge
Dry
DDGSNatural
Gas
Evaporator
Thin
Stillage
Concentrated
Solubles
Natural
Gas
Water
Corn
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Corn Ethanol Industry with EER Process
Earth Energy Renewables © 201728
Jet Cooker DistillationMolecular
Sieve
95%
EthanolGrind
Enzymes
Yeast
Fermentation
100%
Ethanol
Whole
Stillage
Yeast
Centrifuge
Dry
DDGNatural
Gas
Thin
Stillage
Potable
Water
EER Process
Carboxylic
Acids
Corn
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Palm Oil Industry
Earth Energy Renewables © 201729
Steam
Cook
Mechanical
Pressing
Anaerobic
DigestionPOME
Oil Palm
Fruits
Palm
Oil
P alm
O il
M ill
E ffluent
Methane
AD Effluent
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Palm Oil Industry with EER Process
Earth Energy Renewables © 201730
Steam
Cook
Mechanical
Pressing POME
Oil Palm
Fruits
Palm
Oil
P alm
O il
M ill
E ffluent
Potable
Water
EER Process
Carboxylic
Acids
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Wastewater Treatment
Earth Energy Renewables © 201731
Sand and Grit
Removal
Aerobic
Treatment
Secondary
Clarification
Raw
Sewage
Screens/
Comminutor
Sand
and
Grit
Primary
Clarification
Treated
Non-potable
Water
Disinfectant
Anaerobic
Digester
Air
Primary
SludgeSecondary
Sludge
Methane
Liquid/Solid
Separation
Sludge
Processing
(e.g. Drying)
Treated
Sewage
Sludge
Water
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Wastewater Treatment with EER Process
Earth Energy Renewables © 201732
Sand and Grit
Removal
Aerobic
Treatment
Secondary
Clarification
Raw
Sewage
Screens/
Comminutor
Sand
and
Grit
Primary
Clarification
Treated
Non-potable
Water
DisinfectantAir
Primary
SludgeSecondary
SludgeCarboxylic
Acids
Liquid/Solid
Separation
Sludge
Processing
(e.g. Drying)
Treated
Sewage
Sludge
Water
EER Process
Digestate
Potable
Water
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Wastewater Treatment with AD in the US
Earth Energy Renewables © 201733
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Agricultural AD in the US
Earth Energy Renewables © 201734
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Food scraps AD in the US
Earth Energy Renewables © 201735
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Sustainable Platform
for the Chemical Industry
in the 21st Century
• C2-C8 Carboxylic Acids Hundreds of valuable products
• Wet or Dry Organic Feedstocks and Bolt-on technology
• Highly profitable
• Pure and Green EU/US Natural Bio-Based Chemicals
• Funding already organized to attain commercial scale
Earth Energy Renewables © 2017 37
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“Simplicity is the ultimate sophistication” Leonardo Da Vinci
Earth Energy Renewables © 2017 38